56
MAINTENANCE AND LUBRICATION
Periodic Maintenance Schedule
Item
Frequency
Remarks
J
Brake pad wear
25 hrs
Inspect periodically
"
L
Engine breather filter 25 hrs
Inspect, replace annually and as
needed
"
General Lubrication
25 hrs
Lubricate all fittings, pivots, cables
Engine Cylinder
Head/Cylinder Base
Fasteners
25 hrs
Re-torque required at first service
only
"
Engine Oil - Level
25 hrs
Check level daily; break-in service
at 25 hours.
"
L
Engine Oil - Change
(4-Cycle)
100 hrs
Change oil at 100 hours, more often
in cold weather use.
"
L
Oil Filter
100 hrs
Replace with oil change
L
Engine breather
hose
100 hrs
Inspect
Carburetor Float
Bowl
50 hrs
Drain bowl periodically and prior to
storage
J
Throttle Cable
50 hrs
Inspect; adjust, lubricate, replace if
necessary
L
Choke (Enricher)
Cable
50 hrs
Inspect; adjust, lubricate, replace if
necessary
Shift linkage
50 hrs
Inspect; adjust
J
Drive belt
50 hrs
Inspect; adjust, replace if necessary
J
Steering
50 hrs
Inspect; lubricate
"
Front Suspension
50 hrs
Inspect; lubricate, tighten fasteners
"
Rear Suspension
50 hrs
Inspect, tighten fasteners
Improperly performing the procedures marked with a
J
could result
in component failure and lead to serious injury or death. Have an
authorized Polaris dealer perform these services.
WARNING
Summary of Contents for 2004 RANGER 2x4
Page 8: ...6...
Page 54: ...52 NOTES...
Page 61: ...59 MAINTENANCE AND LUBRICATION Lubrication Recommendations 1 2...