Pneusej Venga 400 Operation Manual Download

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Summary of Contents for Venga 400

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Page 2: ...nit 24 Hopper filling 28 Calibration of seeding rate 28 Ride on road 30 Safety 30 Field preparation 32 Filling the seed hopper 32 Setting seeding depth 32 Setting pressure of seeding coulters 33 Setti...

Page 3: ...tion 52 Wheels 53 Dosing unit 53 Sensors 53 Hydraulic hoses 55 Replacement of S harrow springs 55 Replacement of DXD RC II disc 55 Replacement of distributor cover 56 Marker 57 Track tiller 58 Trouble...

Page 4: ...nding manual and relevant documents or intensive training which mainly involves the safe handling of the machine Regular instruction Regularly or at least once a year learn workers about basic behavio...

Page 5: ...fficulties or damage to the machine This symbol indicates tips and warnings for the operator This symbol indicates tips for assembly or service work Basic equipment for operating and setting up the ma...

Page 6: ...it Putting into operation is only permitted when manual have been read This applies mostly to safety instructions Do not stay between tractor and machine It is forbidden to stay between tractor and m...

Page 7: ...ed after first operating hours Vibrations may release the links Danger of overturning The machine and its components may overturn Always use protective equipment The machine can only be parked on a so...

Page 8: ...onnect after assembly When installing the lights a power to the tractor have to be unconnected There could be short circuit and damage the electronics Connect hydraulic system only if it is not under...

Page 9: ...Closure of ball valves If the hydraulic system is equipped with safety ball valves they have to be closed while driving Failure to observe this warning could result in the risk of injury and spontaneo...

Page 10: ...injuries Checking tire pressure Regularly check tire pressure Too high or low pressure reduces tire life It can also lead to unwanted work results and can cause accidents while driving Transportation...

Page 11: ...ng the machine there is an increased risk of injury To prevent risk situations secure tractor against unexpected movement never stay between tractor and machine while disconnecting operate the three p...

Page 12: ...aulic hoses It is necessary to change hydraulic hoses every three years because they are aging without visible external damage Damaged hoses can lead to severe or fatal injuries Cleaning with high pre...

Page 13: ...ipped with DXD RC II sowings counters which allows sowing in conditions with more crop residues Venga 600 Trailed The entire 1800 liter hopper is destined for seed Accurate dosing is provided by one d...

Page 14: ...Machine description Venga...

Page 15: ...kW Tractor have to be equipped with a lower linkage and at least 3 hydraulic circuits and with a 540 RPM rear power take off shaft The working speed should be in the range of 5 12 km h depending on th...

Page 16: ...ations Other use or use beyond a defined frame such as transport handling or power transfer to other machines is not in accordance with intension of the machine The risk is bear only by the user Chara...

Page 17: ...ories have to be the same On the lower arms of the linkage fit the appropriate balls of the lower arm and secure them with fuses Set the lower arms to the same height Ensure that fuses of lower arm cl...

Page 18: ...by a pulley which is through V belt driven by tractors power shaft or by hydraulics directly from the tractor Connect PTO shaft if the machine is equipped with mechanic drive on power take off of the...

Page 19: ...nect hydraulic only when it is not under pressure Hydraulic system under pressure can cause machine movements Don t mix oil types Machine use with different tractors can cause mixing two types of oils...

Page 20: ...d by tractor s terminal Fan s technical parameters Parameters Capacity of hydromotor ccm 8 Working pressure bar 150 Maximum pressure on return flow bar 5 Oil flow l min 43 Maximum fan speed RPM 5000 N...

Page 21: ...trol Completely open the three way valve for flow control on the seeding machine control screw have to be tightened Activate control device of the tractor Set required speed by flow regulation on the...

Page 22: ...ate the path of next ride Markers are controlled by hydraulic section and are alternately switched by pressure changeover valve Operating the markers Markers are started alternately by tractor s hydra...

Page 23: ...it is necessary it is possible to use both markers together Near switching valve there is ball valve that connects both markers To activate both markers you need to open it For alternate use of marker...

Page 24: ...ine seed For setting the right value make sure if it is normal or fine seed Normal seed seed size 4 10 mm for example wheat barley maize peas oats beans triticale rye soybean Fine seed seed size 1 5 4...

Page 25: ...Values in the table are indicative You can add your data to other types of fertilizer in free columns of the table Calibrating test is done in the same way as for normal seed Setting value Ammonium p...

Page 26: ...67 100 105 386 406 110 425 In case of two dosing units it is necessary to set each dosing unit separatelly Also it is necessary to make the calibration test for each dosing unit For example Required s...

Page 27: ...tter F on the switch is visible throttle flap on fan to F position Microdosing Microdosing allows seeding fine seeds or very small sowing rate per hectare By pulling the red gear wheel to front bigger...

Page 28: ...ment Open the hopper cover Fill the seed hopper at least 3 cm above seed level sensor in the hopper Before filling the seed close the emptying hole on hopper and also drain hole on dosing unit Calibra...

Page 29: ...bag under the hole in diffuser Dosing unit has to rotate 85 times which corresponds to an area of 1 10 ha Using the calibration crank turn in the direction of an arrow until axle of dosing unit turns...

Page 30: ...as Installing light warnings and protective equipment When the machine is fold break end lights and registration marks have to be seen Compliance with regulation in terms of permitted transport width...

Page 31: ...ks can move while driving and cause unwanted machine movement Sowing machine If the sowing machine is in working position it has to be lifted to transport position Driving the road Locking control dev...

Page 32: ...ation for seeding Seed filling After filling the hopper On the top of the hopper there is a cover sheet against wind and rain While seeding hopper should be covered with this sheet Straight the main f...

Page 33: ...coulters can be set centrally Central setting All seeding coulters are pulled to the ground with springs that are held together on spring bar Central setting of pressure is set by screw By loosening...

Page 34: ...Backstop of the S harrow springs There is backstop holder on the top of S harrow springs By using it you can set bottom position of S harrow spring S harrow pressure For the correct function of S har...

Page 35: ...ngle You set angle by screwing the holder to other holes Screw out S harrow spring holder Push the holder to other hole and screw it in Setting the marker Marker is used to sign track for next ride Yo...

Page 36: ...n this case length of marker is 406 25 cm Setting the marker to the tractor s wheel Necessary data width of seeder s row row width seeder s working width front wheel spacing Set the machine to the wor...

Page 37: ...e left marker measure in the axis of left external sowing coulter Setting an angle of marker s disc Setting an angle of marker s disc is determined by the soil conditions Heavy soil disc in angle angl...

Page 38: ...for seed are closed Electromagnetic tramline valves Electromagnetic tramline valves regulate track lines They close seed flow to sowing coulters Number of electromagnetic closing valves depends on ti...

Page 39: ...one dosing unit can be done with special cover of distributor The cover installs in the place of the original cover Screw out the wing nuts on distributor s cover Take out the cover Set the cover for...

Page 40: ...tor s cover Screw out wing nuts on distributor s cover Take out distributor s cover Set reduction cover on distributor Arrow on distributor s cover have to face forward in direction of drive Make sure...

Page 41: ...ff the throttle valve on the fan in correctly set marker is correctly set the emptying flap is closed there are no broken or damaged seed hoses If height 4 00 m while folding is exceeded don t fold th...

Page 42: ...ically or mechanically Working lights are not part of standard equipment It is necessary to turn off the working lights while driving on the road Traffic participants can be blinded with these lights...

Page 43: ...machine and external electric line do not leave the tractor cab do not touch metal parts of the tractor do not create conductive connections with ground warn people not to go near tractor and machine...

Page 44: ...unit transport seed only when the machine is in working position It takes some time to transport seed from dosing unit to sowing coulters After turning lower the seeding machine Maintenance after seed...

Page 45: ...ty Close drain flap For total emptying of the machine Open emptying door on dosing unit wait until the rest of seed drop out Never open emptying door of dosing unit when there is too much seed in hopp...

Page 46: ...with water only from outside It is necessary to clean platforms after every use This reduces the risk of injury If water gets into hopper open emptying door on dosing unit disconnect air hoses from do...

Page 47: ...ne it is recommended to treat the machine with a protective oil coat after the end of each season and for storage Only use an approved and biodegradable oil such as rapeseed oil Insulate the tire whee...

Page 48: ...n oils and lubricants can have negative effect on health Please note the following Beware of contact lubricant and skin It can cause skin injury When using lubricants protect skin using gloves that ar...

Page 49: ...12 85 120 145 M16 210 290 350 M20 425 610 710 M24 730 1050 1220 Maintenance intervals Before first use of a machine control tire air pressure control of electrical installation control of hydraulic ci...

Page 50: ...ll their length control the three point linkage After first 300 ha change oil in gearbox 0 35 L SAE 80 After 50 ha cleanliness in seed hopper tight screws on holders for seed coulters control of seed...

Page 51: ...and sowing coulters bearings control all bearings control disc on disc markers tire abrasion control beam of sowing coulters control sowing coulter pressure After 5000 ha change oil in separate hydra...

Page 52: ...ms 50 hr Pins on axle and axels hydraulic cylinders 50 hr Pins on disc marker arms 50 hr Lubrication places review Other lubrication places Beside lubrication places listed in this manual on machine t...

Page 53: ...ry to replace the cleaner behind emptying door when it is worn open emptying door screw out and replace worn sealing collar close emptying door Replacing cleaning disc screw out worn cleaning disc on...

Page 54: ...nto the groove Screws on the pulley that are on the same part of the shaft as grooves will help you Screw out the sensor by approx 1 5 mm While setting the sensor rotate with shaft carefully Sensor ca...

Page 55: ...on When replacing hoses make sure they are without pressure Replacement of S harrow springs Loose screws and nuts Change the S harrow spring Put on the holder and tight firmly Replacement of DXD RC II...

Page 56: ...Screw new cover in right position under wing nuts Depending on which seed coulters you want to activate rotate cover of distributor as shown in figure below Screw reduction cover so arrow on it shows...

Page 57: ...hort sections are sowing Marker Maintenance on markers is done in working position of machine when the marker is unfolded Marker s disc Check the marker s disc for wear and replace it as necessary Tig...

Page 58: ...ems by yourself with using these charts Electronics Problem Cause Fix Electronic doesn t work Burned fuse Interrupted power Insufficient supply voltage Change fuse Check the connection of power lead C...

Page 59: ...way valve is set as two way Fully open three way valve for flow regulation on the machine and regulate oil flow on the tractor Set three way valve correctly Hydromotor skips shortly Too little oil Fil...

Page 60: ...ond Turn on microdosing correctly Seeding amount is too high or too low Wrongly set value Mistake in seed weight Set the value correctly Check weighing scale functionality Don t count weight of box ba...

Page 61: ...Clean clogged seed coulters Check hoses outside of hopper If needed cut hoses Take care about correct fan speed S harrow works too deep Pressure is too high Lower the press on S harrows S harrow is c...

Page 62: ...Po nohospod rske dru stvo Hlohovec Nitrianska 109 920 12 Hlohovec Tel 00421 0 33 7351218 9 Fax 00421 0 33 7351242 E mail pneusej pneusej sk Web www pneusej sk...

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Pneusej Venga 400, Operation Manual

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