PMP PMP-06 Operation Manual Download Page 2

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Safety

 

Warning

: Never modify the pump or any of the safety relief systems. 

Warning

: Pump should never be operated above 150psi. 

Warning

: It is strictly forbidden to let liquid enter the compressor; otherwise, it will cause serious 

damage to the compressor and possible safety issues.  Pump creating knocking noises is an indication 
that it has sucked liquid into the system, discontinue use immediately.  

 

 

Warning

: Never operate pump without safety belt cover in place.  Even with cover in place there are 

moving components, never touch moving components while in motion.  Keep hands, feet, appendages, 
wiring, plumbing, clothing, pets, small children, large children, and other objects clear of moving parts at 
all times. 
 

Warning

: Pump should be isolated from gas supply when not in use.  Isolate pump (close valves) and 

relieve pressure in cylinders.  Never leave pump unattended while pressurized or in use. 

 

Notice

: Pump is originally shipped from factory with oil installed.  Oil should be replaced after the first 

100hrs of use and again after every 400hrs of use or every 6 months; failure to do so will damage pump 
and void warranty.  Pump oil is synthetic AW-46. 

 

Foreword 

This instruction manual provides you with the basic methods for correct installation, commissioning, 
use, maintenance and maintenance of the compressor. Our company does not assume any 
responsibility for damage to the machine due to violation of the provisions of the instruction manual, 
incorrect operation, maintenance or failure to use our accessories. 

This compressor is a device used to transport toxic, harmful and flammable gases. On-site staff must be 
trained and abide by the relevant safety regulations.  Must establish sound and effective rules and 
regulations and operating procedures. Violation of safety laws, regulations and rules may cause serious 
consequences. 

The oil-free lubrication mentioned in this compressor means that the cylinder does not need to be 
lubricated with oil, but the crankshaft connecting rod and other moving mechanisms must be oil-
lubricated. The compressor will be seriously damaged due to lack of oil.  

When overhauling the compressor, it must be stopped and carried out under no pressure. When 
disassembling, the gas inside the machine should be completely evacuated before proceeding. 

This compressor is dedicated to liquified gas, and cannot be used as other gas compressors, otherwise it 
will cause damage to the seal and cause air leakage. When the compressor is tested for air tightness, it 
shall not exceed the rated discharge pressure of the compressor of 10 Bar. 

Summary of Contents for PMP-06

Page 1: ...Operations Manual The Prophet PMP 06 The Prodigy PMP 04 Please read understand entire manual prior to use ...

Page 2: ...anual provides you with the basic methods for correct installation commissioning use maintenance and maintenance of the compressor Our company does not assume any responsibility for damage to the machine due to violation of the provisions of the instruction manual incorrect operation maintenance or failure to use our accessories This compressor is a device used to transport toxic harmful and flamm...

Page 3: ...e of code and approved for use where needed in C1D1 environments Available with installation package from PMP Due to high capacity of the motor these pumps are designed to be used with a contactor relay Contactor relay must be installed outside of C1D1 environments For single phase locations phase inverter may be used Wire the switch contactor and pump motor as shown below Check wiring of pump by ...

Page 4: ...osite side closest to the motor Make connections using standard 1 5 Tri clamp style seals and clamps Make sure seals and clamps are rated for both pressure and solvents intended for use with your system For LPG gas Viton or PTFE gaskets are recommended and clamps with a minimum rating of 250psi Tighten clamps using proper torque recommendation by clamp manufacture Be sure not to over torque the cl...

Page 5: ...ay cause damage Disconnect It is important to have service disconnects valves on either side of the pump allowing isolation of the pump in the event of a problem and for isolation when not in use over night When pump is not to be used for a period of time close the valves on both sides of the pump and relieve the pressure in the cylinders This helps prevent unnecessary loading on piston seals as w...

Page 6: ...are continuously at or near 150psi the pump will not operate with any efficiency In normal operation pump should not be continuously run above 100psi for a long period of time Pressure Differential PMP 04 The Prodigy Only Because the Prodigy pump is only single stage compression it should not be continuously run above 4x pressure differential for a period greater than 60 minutes or run above 8x pr...

Page 7: ... Maintenance Care Pump crankcase contains oil that must be routinely changed out every 200hrs Because there is no run time indicator it is imperative that operators keep detailed documentation regarding usage time To change the oil open the ball valve on the lower section of the crank case and drain oil into an approved container Dispose of according to local governing regulations Refill the crank...

Page 8: ...worn over time they may allow for gasses to seep into crank case where they will be vented through the port into the environment This can provide cause for an unsafe working environment so care must be taken to check this port for signs of gasses daily Furthermore the vent fitting in this port can be removed and replaced with an external ventilation routing directing leaking gasses to a safer loca...

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