Plymovent CONTROLPRO Page 1 Installation Manual Download | Manualshive

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www.plymovent.com

Control panel with separate HMI

CONTROL

PRO

Installation manual

EN

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Summary of Contents for CONTROLPRO

Page 1: ...www plymovent com Control panel with separate HMI CONTROLPRO Installation manual EN ...

Page 2: ...ocument and is therefore subject at any time to change or amendment and the right to change or amend is hereby expressly reserved The instructions in this publication only serve as a guideline for installation use maintenance and repair of the product mentioned on the cover page of this document This publication is to be used for the standard model of the product of the type given on the cover pag...

Page 3: ...lates contain among other things the following data product name serial number supply voltage and frequency power consumption 1 2 General description ControlPro of Plymovent is an intelligent control panel with separate HMI that is supplied including the required connection cables This system controls the fan and the compressed air valves of the connected filter system MDB or SCS 1 2 1 ControlPro ...

Page 4: ... sensors 2x integrated pressure sensor Working range 0 4000 Pa 0 16 in WG 4 Full integration of communication between the HMI and the Plymovent VFD Panel frequency inverter through an RS 485 cable Including main switch to de energize the entire filter system thus complying with CE safety requirements 5 Only in combination with the MDB not suitable for the SCS SHIELD is a safety system that consist...

Page 5: ... the ControlPro as well Intended use7 The product has been designed exclusively as control equipment for use with a filter system type MDB or SCS of Plymovent with the connected extraction fan Using the product for other purposes is considered contrary to its intended use The manufacturer accepts no liability for any damage or injury resulting from such use The product has been built in accordance...

Page 6: ...s level ATTENTION Before you install the Panel make sure that the wall is strong enough Refer to paragraph 1 5 1 for the weight Fig 4 2 B 4x A 4x Mounting of the Panel Fig 4 3 North America only To comply with UL standard 508A put the corresponding sticker on the Panel Fig 4 3 WARNING Maintenance on Industrial Control Panels shall only be performed by trained qualified skilled and authorized elect...

Page 7: ...l the bracket to the wall Use all 3 mounting points and make sure that it is level Put the HMI on the bracket 16 Max 10 Fig 4 6 A B C Mounting of the HMI Fig 4 7 Attach the HMI with the locking screw A Connect the HMI cable C to the CAN connector B and tighten it Fig 4 7 A C D B Locking screw and HMI cable Optional Fig 4 8 Connect the supplied ethernet field connector B to the ethernet cable A Rem...

Page 8: ... 9 C A B Mains cord 4 4 2 Panel HMI Indicator LED s Valves Dustbin sensor Fan Pressure sensor Digital input 1 5 RS485 VFD CAN Slave CAN HMI Digital input 6 12 Filter Pressure sensor Analog output Light tower Power Relays Cable 1 Dustbin sensor Fan Pressure sensor Digital input 1 5 RS485 VFD CAN Slave CAN HMI Digital input 6 12 Filter Pressure sensor Analog output RS 232 for service only Filter pre...

Page 9: ...V 14 IN 12 15 COM2 16 GND Digital input 6 12 1 24V 2 IN 6 3 24V 4 IN 7 5 24V 6 IN 8 7 24V 8 IN 9 9 24V 10 IN 10 11 24V 12 IN 11 13 24V 14 IN 12 15 COM2 16 GND 24V IN 6 24V IN 7 24V IN 8 24V IN 9 24V IN 10 24V IN 11 24V IN 12 COM2 GND Digital input 6 12 1 24V 2 IN 6 3 24V 4 IN 7 5 24V 6 IN 8 7 24V 8 IN 9 9 24V 10 IN 10 11 24V 12 IN 11 13 24V 14 IN 12 15 COM2 16 GND 1 1 input IN 9 Fig 4 12 Connectio...

Page 10: ...6 12 Filter Pressure sensor Analog output RS 232 for service only Dustbin sensor 1 24V 2 IN 1 3 GND 4 SHD Fan Pressure sensor 1 24V 2 IN 2 3 GND 4 SHD Analog output 1 OUT 2 GND 3 SHD Digital input 1 5 1 24V 2 IN 1 3 24V 4 IN 2 5 24V 6 IN 3 7 24V 8 IN 4 9 24V 10 IN 5 11 COM1 12 GND Digital input 6 12 1 24V 2 IN 6 3 24V 4 IN 7 5 24V 6 IN 8 7 24V 8 IN 9 9 24V 10 IN 10 11 24V 12 IN 11 13 24V 14 IN 12 ...

Page 11: ...module 24 2 per SlaveBoard 25 1 tube clamp in case of a filter module MDB BM 2 26 Supplied with Panel SlaveBoard cable 2 27 Both supplied with Panel SlaveBoard cable 1 The DIP switch module28 contains 6 DIP switches Position 5 6 are pre configured in the factory Fig 4 17 Make sure that DIP switches position 5 6 are correctly set MDB BM 2 MDB BM 4 1 2 3 4 Addressing sequence MDB BM 2 MDB BM 4 Confi...

Page 12: ...1 24V 2 OUT 1 3 GND 4 24V 5 OUT 2 6 GND input OUT 1 Fig 4 21 Connection of the control cable 29 The system gives a warning signal when there is no compressed air available In case of two 2 SCS In case of two SCS systems you must connect the second one as a slave to the first one master Fig 4 21 Connect the second SCS to output OUT 2 4 4 8 Input signals options If desired you can connect the Contro...

Page 13: ...ressure sensor 1 24V 2 IN 3 3 GND 4 SHD CAN HMI 1 2 CAN_H 3 CAN_L 4 GND 5 SHD 24V IN 5 External start stop signal IN 6 Fire alarm ShieldControl IN 7 Sliding valve feedback 1 IN 8 Sliding valve feedback 2 IN 9 Fan alarm IN 10 Compressed air switch IN 11 External alert IN 12 Dustbin level switch out1 sliding valves out2 conpressed air release IN 1 BTN start stop fan IN 2 BTN filter cleaning IN 3 Ser...

Page 14: ...ut 1 5 RS485 VFD CAN Slave CAN HMI Digital input 6 12 Filter Pressure sensor Analog output Light tower Power Relays Cable 11 Digital input 1 5 1 24V 2 IN 1 3 24V 4 IN 2 5 24V 6 IN 3 7 24V 8 IN 4 9 24V 10 IN 5 11 COM1 12 GND Digital inp 1 24V 2 IN 1 3 24V 4 IN 2 5 24V 6 IN 3 7 Digital input 6 12 1 24V 2 IN 6 3 24V 4 IN 7 5 24V 6 IN 8 7 24V 8 IN 9 9 24V 10 IN 10 11 24V 12 IN 11 13 24V 14 IN 12 15 CO...

Page 15: ...atic hoses and to the corresponding bulkhead connectors B You must install the other sides of the pneumatic hoses to the filter system MDB or SCS For connection of the hoses you need the cable glands nuts supplied with the Panel SlaveBoard cable 1 In case of an MDB system Proceed with paragraph 4 5 2 In case of an SCS system Proceed with paragraph 4 5 3 4 5 2 MDB The filter pressure sensor measure...

Page 16: ...r C to the extraction duct with the supplied connection material 38 In case of Plymovent VFD Panel or other type of frequency inverter D Panel C 90 B A A B D Panel C 90 B Fig 4 33 Connection of the pneumatic hose to the extraction duct 5 COMMISSIONING 5 1 General Make sure that the Panel is connected to the mains Turn the main switch refer to Fig 6 1E to on The system will start up39 The HMI start...

Page 17: ...his button during the first 40 running hours of the system and within 40 running hours after filter replacement to maintain the protective layer of precoat material on the filter cartridges 45 You must still solve the cause of the warning 6 2 2 HMI The HMI shows the actual system status at all times If desired you can activate the fan and the filter cleaning system manually Refer to the online use...

Page 18: ...s refer to screen 1 2 Fillter pressure value is negative or illogical Wrong pressure indication One pneumatic hose is loose Connect the hose Inverted connection of the pneumatic hoses vs Correct the connection refer to par 4 5 1 Wrong type of external pressure sensor configured PT 1000 vs PT 2500 Set the correct type of pressure sensor refer to screen 1 2 Symptom Problem Possible cause Solution Ma...

Page 19: ...EMC Part 6 2 Generic standards Immunity for industrial environments EN IEC 61000 6 4 2007 Electromagnetic compatibility EMC Part 6 4 Generic standards Emission standard for industrial environments Alkmaar Netherlands 1 July 2020 Jeroen Crezee Manager R D An installation is defined as a combination of several finished products or components that are assembled by an installer at a given place The va...

Page 20: ...ntrolPro 19 ANNEX Fig I Dimensions Panel A C D E F B mm in A 435 17 1 B 400 15 7 C 400 15 7 D 425 16 7 E 240 9 4 F 210 8 3 Fig II SlaveBoards Fig III SlaveBoard PC board CAN OUT CAN IN Fig IV Connection sequence SlaveBoards ...

Page 21: ...RIJFSGEREED STROMVERSORGUNG EIN SOUS TENSION ENCENDIDO FAN RUNNING VENTILATOR DRAAIT VENTILATOR EIN MARCHEVENTILATEUR VENTILADOR EN FUNCIONAMIENTO FILTER CLEANING FILTERREINIGING FILTERREINIGUNG DÉCOLMATAGE DE FILTRE LIMPIEZA DE FILTROS SERVICE MODE SERVICEMODUS SERVICE MODUS MODE MAINTENANCE MODO SERVICIO START STOP FAN VENTILATOR AAN UIT VENTILATOR EIN AUS VENTILATEUR MARCHE ARRÊT ARRANQUE PARAD...

Page 22: ...VV F 3G0 5 14 Fan pressure sensor PT 1000 2500 15 Internal fan pressure sensor 16 Dustbin level sensor 17 SCS Slave valve H05VV F 3G0 75 18 3 2 solenoid valve SHIELD 19 Fan control direct online H05VV F 4X0 5 20 Control cable SCS valve compressed air switch H05VV F 5G0 75 21 Sliding valve SHIELD H05VV F 6G0 75 22 Light tower H05VV F 7X0 5 To be ordered separately due to variable length Table II Di...

Page 23: ...www plymovent com 0000112606 010720 A ControlPro ...

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