Plum ecoMAX860P3-KL Installation And Operating Manual Download

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CONTROLLER

ecoMAX860P3-KL

FOR AUTOMATIC SOLID FUEL FIRED BOILERS

INSTALLATION AND OPERATING MANUAL
ISSUE: 1.1_EN_DRAFT OLNY

APPLIES TO
SOFTWARE:

MODULE

A/B

PANEL

v01.XX.XX v01.XX.XX

09-2019

functions available in the additional
module B

* the ecoSTER TOUCH or ecoSTER200 room panel and ecoNET300 Internet module isn’t the
standard equipment of the controller.

ecoSTER200*

ecoSTER TOUCH*

ecoNET300*

ecoNET.apk

www.econet24.com

Summary of Contents for ecoMAX860P3-KL

Page 1: ...EN_DRAFT OLNY APPLIES TO SOFTWARE MODULE A B PANEL v01 XX XX v01 XX XX 09 2019 functions available in the additional module B the ecoSTER TOUCH or ecoSTER200 room panel and ecoNET300 Internet module i...

Page 2: ...lation etc check if the controller is not connected to the mains Installation should be done by a person with appropriate electrical qualifications Improper cables connection could result in the contr...

Page 3: ...OUNTING OF MODULE 24 12 5 IP PROTECTION RATE 25 12 6 CONNECTING ELECTRICAL SYSTEM 25 12 7 ELECTRIC SCHEME 27 12 8 CONNECTION OF TEMPERATURE SENSORS 29 12 9 CONNECTION OF WEATHER TEMPERATURE SENSOR 29...

Page 4: ...er and whether it can cause danger The controller is not an intrinsically safe device which means that in the case of malfunction it can be the source of a spark or high temperature which in the prese...

Page 5: ...e manual We are not responsible for any damages caused by failure to observe these instructions 4 Storage of documentation This assembly and operation manual as well as any other applicable documentat...

Page 6: ......

Page 7: ...USER SETTINGS ecoMAX860P3 KL...

Page 8: ...l level calibration Burner cleaning Lambda sensor calibration HUW settings Preset HUW temp HUW pump mode Off Priority No priority HUW cont hysteresis HUW disinfection Night time decrease Boiler Off Re...

Page 9: ...oiler circuit active return protection increasing the preset temperature to load the buffer 5 signaling blowing operation 6 signaling fuel feeder operation 7 signaling CH pump operation 8 signaling HU...

Page 10: ...the hot user water tank and power heating circuits of mixers 8 5 FIRE UP mode The FIRE UP mode is for automatic firing up of furnace in boiler Total time of firing up proces is dependand on controller...

Page 11: ...uses power levels defined in Standard mode In this mode the parameters Average hysteresis H2 and MIN hysteresis H1 do not have to be set The Fuzzy Logic mode unlike the Standard mode is not faulty in...

Page 12: ...ffer decrease of top buffer temperature below preset value Loading start temperature 8 11 GRATE Some boilers have an additional grate to burn other fuels such as wood waste etc To activate the grid mo...

Page 13: ...automatic detection of summer mode is switched on user can set the parameters Activ temperature SUMMER so outdoor temp above which the summer mode will be switched on and Deactv temperature SUMMER so...

Page 14: ...e it was described in previous point not recommended or automatically constantly correct heating cycle temperature It is not recommended to use both these possibilities at the same time Automatic corr...

Page 15: ...time intervals is indicated by the symbol on the main screen To activate time intervals set the parameter Night time decrease for the given heating circuit to ON The parameter Reduction value set the...

Page 16: ...y settings will not always correspond to actual fuel consumption so to work correctly this method needs level calibration by controller s user No additional fuel sensors are required Calibration Fill...

Page 17: ...feeder or other device may cause danger 8 27 Cooperation with room panel The controller can cooperate with room panels All panels has a built in room thermostat This room panels shows useful informati...

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Page 19: ...19 INSTALLATION AND SERVICE SETTINGS ecoMAX860P3 KL...

Page 20: ...figure use large nominal diameter pipes and four way valve avoid unnecessary angles and reductions maintain a min 2 horizontal pipe slope etc If the sensor 3 is attached to the pipe isolate it with f...

Page 21: ...CH and HUW settings Boiler pump YES Service settings CH and HUW settings Mixer 1 support CH ON Service settings Mixer 1 settings Max mixer 1 temp 70 C Service settings Mixer 1 settings Mixer 1 heatin...

Page 22: ...gs Loading end temp 75 C Service settings Buffer settings Mixer 1 support CH ON Service settings Mixer 1 settings Max mixer 1 temp 70 C Service settings Mixer 1 settings Mixer 1 heating curve 0 8 1 4...

Page 23: ...es connected to the controller During transport the device cannot be exposed to vibrations greater than those typical of normal road transport 12 Controller installation 12 1 Environmental conditions...

Page 24: ...t exceeded the ventilation holes do not always guarantee that the temperature of the panel surroundings will be lowered in such case use other methods 12 4 Mounting of module Working module has to be...

Page 25: ...sary to access the part with the terminals disconnect the mains supply make sure that there is no voltage on terminals and leads and remove the executive module enclosure 12 6 Connecting electrical sy...

Page 26: ...served Controller should be equipped with a set of pins connected to the 230 VAC mains Connect protective wire of power supply cable to ground strip linked with metal boiler housing Connect coupling t...

Page 27: ...P control panel HW HUW temp sensor type CT4 M1 mixer 1 temp sensor type CT4 WS weather temp sensor type CT6 P RS boiler water return temperature sensor type CT4 FS feeder temp sensor type CT4 OS flam...

Page 28: ...ower 230 VAC GR grounding strip FU fuse PM2 PM3 mixer pump SM2 SM3 mixer servomotor CPU controlling A main controller connect exclusively with two cables do not connect with four cables as it may lead...

Page 29: ...contact hot parts of the boiler and heating system Wires of temperature sensors are heat resistant to the temperature not exceeding 100 C 12 9 Connection of weather temperature sensor The controller...

Page 30: ...5 0 1385 8 125 1478 5 1479 4 1480 3 150 1572 0 1573 1 1574 2 CT2S 2 exhaust Temp C Min Nom Max 0 999 7 1000 0 1000 3 25 1096 9 1097 3 1097 7 50 1193 4 1194 0 1194 6 100 1384 2 1385 0 1385 8 125 1478 5...

Page 31: ...elay 12VDC consisting of relay RM 84 2012 35 1012 and base GZT80 RELPOL Standard version of the controller is not equipped with a relay Assembly of relay should be done by a person with proper qualifi...

Page 32: ...r 2 external alarm annunciator 3 relay 12 17 Connectino of mixer servo During assembly works for mixer servomotor pay attention not to overheat the boiler This may happen when there is a limited flow...

Page 33: ...properly connected 12 18 Connection of STB temperature limiter In order to prevent the boiler from overheating due to the controller malfunction an STB safety temperature limiter or any other appropr...

Page 34: ...g time bunrnig off Cleaning airflow Cleaning exh fan Cleaning time Cleaning pause Supervision Supervision time Boiler output Cycle time Blow in output Exh fan output Grate Fuel detection time Flush ti...

Page 35: ...er temp Max mixer temp Proportional range Integration time constant Valve opening time Pump off by therm Mixer input dead zone Output H OFF Cleaning Alarm Reserve boiler Shunt pump Additional feeder n...

Page 36: ...to calibrate fuel level The controller process this data if calibration process of fuel level was not done After successful calibration of fuel level the controller does not process this value Feeder...

Page 37: ...ctivates room thermostat for boiler ecoSTER T1 option available after connecting room panel boiler operation is dependent on room thermostat No1 in ecoSTER ecoSTER T2 option available after connecting...

Page 38: ...sensor Parameter determines to what maximum temperature HUW container will be heated during cooling the boiler in alarm situations It is a very important parameter because setting too high value of i...

Page 39: ...he movement of the mixer actuator Increasing this value results in the mixer reaching the set temperature faster Setting this parameter to excessive values causes deregulation of the temperature and u...

Page 40: ...ing power to the controller Checking the temperature sensor is described in point 12 11 15 4 Feeder temp sensor damage Alarm appears when feeder sensor is damaged or by exceeding measuring scope of th...

Page 41: ...was before stoppage 16 2 Antifreezing protection When temperature of the boiler decreases below 5 C CH pump will be activated enforcing circulation of boiler water It will delay the process of freezi...

Page 42: ...umes It is not recommended to change these parameters if regulation time and stability of keeping preset amount of air on required level Periodical calibration of Lambda sensor readings can be necessa...

Page 43: ...miter STB is connected to terminals 1 2 then check if the circuit is not cut off due to boiler overheating Check if feeder engine is not broken or damaged In case when engine work can be heard and fue...

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Page 48: ...48 ul Wsp lna 19 Ignatki 16 001 Kleosin Poland plum plum pl www pum pl...

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