Plum Cieplo ecoMAX850P2-C Manual Download

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*** room panel ecoSTER200/ecoSTER TOUCH - non standard option

USER MANUAL FOR MAINTENANCE AND INSTALLATION

EDITION:1.0

APPLIES FOR
HARDWARE:

MODUL A

PANEL

v02.XX.XX

v.02.XX.XX

Burner Controller
ecoMAX850P2-C

FOR BOILERS FUELLED WITH PELLETS

09-2015

Modul B

Modul C

Summary of Contents for Cieplo ecoMAX850P2-C

Page 1: ...ER TOUCH non standard option USER MANUAL FOR MAINTENANCE AND INSTALLATION EDITION 1 0 APPLIES FOR HARDWARE MODUL A PANEL v02 XX XX v 02 XX XX Burner Controller ecoMAX850P2 C FOR BOILERS FUELLED WITH PELLETS 09 2015 Modul B Modul C ...

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Page 3: ...NVIRONMENTAL CONDITIONS 26 12 2 WYMAGANIA MONTAŻOWE 26 12 3 INSTALLATION 27 12 4 ELECTRIC CIRCUIT CONNECTION 27 12 5 SAFETY CONNECTIONS 28 12 6 ELECTRIC SCHEME 29 12 7 TEMPERATURE SENSORS CONNECTION 30 12 8 WEATHER SENSORS CONNECTION 30 12 9 WEATHER SENSORS CHECKING 30 12 10 OPTICAL SENSOR CONNECTION 31 12 11 MIXERS ROOM TEMPERATURE CONNECTION 31 12 12 BOILER ROOM THERMOSTAT CONNECTION 31 12 13 RE...

Page 4: ...eeder etc The controller is for boiler producers The boiler producer before its use should check if the cooperation between the controller and the boiler is correct and is not dangerous The controller is not a spark safe device It means that in emergency mode may be the source of a spark or high temperature which together with dust or flammable gases can cause fire or explosion The controller must...

Page 5: ...ser s manual of the controller is divided into two parts for the user and for the installer However in both parts vital information concerning safety is included That is why the user should get aquainted with both parts of the user s manual We do not take responsibility for damages caused by failing to observe the following user manual 4 DOCUMENTATION STORAGE We advise you to keep carefully this u...

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Page 7: ...USER MANUAL OF THE CONTROLLER ecoMAX850P2 C ...

Page 8: ...y HUW settings Preset HUW temperature HUW pump mode Off Priority No priority HUW cont hysteresis HUW disinfection Sommer Winter SUMMER mode Summer Winter Auto Activ temperature SUMMER Deactv temperature SUMMER Mixer settings 1 2 3 4 5 5 Preset mixer temperature Mixer room thermostat Weather control mixer Heating curve Mixer Curve shift Room temperaturę factor Night time decrease Boiler Mixer 1 5 H...

Page 9: ...g blowing operation 6 Symbol signalling fuel feeder operation 7 Symbol signalling central heating CH pump operation 8 Symbol signalling central heating pump operation HW 9 Measured temperature of hot water boiler HW 10 Preset hot water HW boiler temperature 11 Clock and weekday 12 Part of the screen coshared between two icons match symbolizes operating heater and the digit next to it stands for a ...

Page 10: ...ange of respective service parameters of the controller Menu Boiler settings Preset boiler temperature Menu Mixer settings 1 5 Preset mixer temperature The parameter value Preset boiler temperature is by controller bypassed when the preset boiler temperature is controlled by wheather sensor Regardless of that the preset boiler temp is automatically increased to load the hot user water tank and pow...

Page 11: ...f to SUPERVISION mode Controller is equipped with boiler s power modulation mechanism which allows for gradual power reduction when approaching the preset temperature There are three power levels MAX MED MIN power Current power level is displayed on the screen as 3 segmented indicato rat the left side of boiler s icon Each level can be allocated with seperate fuel feeding times and Air flush inten...

Page 12: ... not cause further increase in temperature Burner s power in SUPERVISION mode and other parameters of Supervision are grouped in menu Menu Service settings Boiler settings Supervision Parameters of SUPERVISION mode are to be set in accordance to burner boiler producer s recommendations They should be so chosen to prevent the furnace from burning off during boiler s pauses the furnace should not at...

Page 13: ...r a period of 10 minutes there has been no growth 8 11 HOT WATER SETTINGS The controller regulates temperature of the silo of Hot Water HW providing that the temperature sensor is connected When the sensor is disconnected the information about it is displayed in the main window By selecting Menu HUW settings HUW Pump mode the user is able to deactivate feeding the silo parameter Deactivated settin...

Page 14: ...ing a room thermostat value of decline in preset mixer temperature from thermostat should be set parameters mixer room thermostat e g 5 degrees C This value should be chosen experimentally A room thermostat can be a traditional one or a room panel ecoSTER200 After activating the thermostat mixer preset temperature will be reduced When this value is reduced correctly then room temperature increase ...

Page 15: ...g too high value of room temperature factor may cause cyclic room temperature fluctuations 8 17 WEATHER CONTROL Depending on measured outside temperature automatically controlled can be either preset boiler temperature and mixer cycles temperatures By correct adjustment of heating curve temperature of heating circuits is counted automatically depending on value of external temperature Thanks to th...

Page 16: ...e beginning and end of a given period of time Time periods Above are examples of night time decrease the preset boiler temperature lasting from 22 00 till 06 00 and the reduction from 09 00 to 15 00 Attention defining time periods during one day must be started at 00 00 Time period is omitted by setting period reduction for value 0 even if scope of hours is set in it 8 19 CIRCULAR PUMP CONTROL Att...

Page 17: ...fuel level indicator The indicator will pulsate until programming point referring to minimum fuel level Decreasing level of fuel in the silo should be monitored constantly When fuel level reaches expected minimum parameter value should be set this way Menu Boiler settings Fuel level Fuel level calibration Fuel level 0 8 21 COOPERATION WITH ADDITIONAL FEEDER After connecting additional B module the...

Page 18: ...wer engine It enables to check if the device is operating correctly and if it is connected properly Entering manual control is possible only in STAND BY mode when silo is switched off OFF the device is turned off ON the device is turned on Attention long lasting activating of fan feeder or other device may cause danger ...

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Page 21: ...USER MANUAL OF CONTROLLER INSTALLATION AND SERVICE SETTINGS ecoMAX850P2 C ...

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Page 23: ...referring to gravity installations If return sensor is installed closely it is necessary to isolate it thermically from surroundings and improve thermal contact with pipe Preset silo temperature must be set so high to ensure thermal power for mixer cycle when at the same time heating water returning to the silo RECOMMENDED SETTINGS Parameter Setting MENU Preset boiler temperature 75 80 C menu boil...

Page 24: ...ttings Min preset boiler temperature 75 C menu service settings boiler settings CH pump activating temperature 55 C menu service settings CH and HUW settings Activating operation buffer service activated menu service settings buffer settings Buffer loading start temperature 50 menu service settings buffer settings Buffer loading stop temperature 75 menu service settings buffer settings Mixer servi...

Page 25: ...menu service settings buffer settings Buffer loading start temperature 50 menu service settings buffer settings Buffer loading stop temperature 75 menu service settings buffer settings Mixer service 1 2 3 4 active CH menu service settings mixer 1 4 settings Max Mixer preset temperature 1 2 3 4 70 menu service settings mixer 1 4 settings Mixer heating curve 1 2 3 4 0 8 1 4 menu mixer 1 4 settings M...

Page 26: ... sunrays Temperature of storage and transport should be within scope 15 65 degrees C During transport the controller can not be exposed to vibrations bigger than typical for transport of boilers 12 CONTROLLER INSTALLATION 12 1 ENVIRONMENTAL CONDITIONS Due to fire risk it is forbidden to use the controller in proximity of explosive gases or dust Moreover the controller can not be used in conditions...

Page 27: ...ontroller on assembly surface where 1 cover 2 base 3 screw for cover 4 plug 5 screw for assembly surface 6 assembly surface 12 4 ELECTRIC CIRCUIT CONNECTION The controller is adapted to current 230V 50Hz Features of installation 3 way with protecting wire made according with valid law After deactivating the controller with the keypad there still can be a dangerous voltage on the connections Before...

Page 28: ...Wires inside the controller should be led through cable glands Cable glands should be screwed Make sure that glands are correctly screwed by pulling wire Length of isolation of external tire of wires should be minimal maximum 60mm If it is necessary to longer isolate the wire tire they should be connected with each other or other wires close to the connector In this case when a wire gets loose fro...

Page 29: ...ection of mixer room thermostat P controlling panel ecoSTER200 room panel with room thermostat function replacing TB or TM D D connection to additional modules B module B allows to service additional two mixer cycles and heating buffer cycle MX 03 additional module allows to service two additional mixers and circular pump A Lambda sond module L N PE electrical power 230V FU fuse STB connection to ...

Page 30: ... 12 8 WEATHER SENSORS CONNECTION The controller cooperates solely with weather sensor type CT4 P The sensor should be installed on the coolest wall of the building Usually it is the northern wall under the roof The sensor shoul not be exposed to direct sunrays and rain The sensor should be installed at least 2 m above the ground far away from windows chimneys and other sources of heat which could ...

Page 31: ...universal or ecoSTER T1 if room panel ecoSTER200 is connected Menu Service settings Boiler settings Thermostat selection For thermostat switch on the CH boiler pump without switching off the boiler set the parameter Thermostat pump deactivating on YES Menu Service settings Boiler settings Pump off by thermostat 12 13 RESERVE BOILER CONNECTION The controller can control work of additional gas or oi...

Page 32: ...ivation of additional boiler When pellet boiler is fired up and its temperature exceedes preset value i e 25 degrees C then controller switches off additional boiler it will give constant power AC 6V for terminals 39 40 It will power the coil of transmitter and disconnecting its joints After decreasing boiler temperature below parameter temperature of additional boiler switching off the controller...

Page 33: ...st first disable the reserve boiler control To do this you should in the menu Service settings Boiler settings Reserve boiler Set zero value of its deactivating temperature External alarm device connection where 1 controller 2 external alarm device 3 transmitter Then in order to operate correctly set proper code for active alarms signal in menu Menu Service settings Boiler settings Alarms Choosing...

Page 34: ...ve opening time should be written on data plate of servomotor i e 120s Connect electrical power of the controller and activate it so the mixer pump is working Choose the direction in which servomotor opens and closes To do so switch the button to manual control and find position in which temperature in mixer circuit is maximal in controller it is position 100 ON and value position when temperature...

Page 35: ... of fuel feeder Safety temperaturę limiter must have nominal voltage at least 230V and should have valid admission documents In case of not installing the limiter terminals 1 2 are to be connected by a bridge The bridge must be made with insulated wire with diameter at least 0 75mm2 With insulation which is thick enough to meet safety standards of the boiler 12 18 ROOM PANEL CONNECTION It is possi...

Page 36: ...e time Fan output Grate Blowing power supervision Blowing pause supervision Min airflow output Fuel shortage detection time Maximum feeder temperature Operation time of additional feeder Boiler settings Thermostat select Return protection Minimum boiler temperature Maximum boiler temperature Reserve boiler Alarms Boiler cooling temperature Parameter A B C FL Off by thermostat CH and HUW settings C...

Page 37: ...e Switches the burner into THERMOSTAT mode i e for working in bakery The burner operates with maximum power without modulation of power The burner deactivates with disconnecting thermostat joints 28 29 Boiler temperature sensor does not influence feeder operation Cycle time OPERATION Time of whole fuel feeding cycle in OPERATION mode OPERATION mode time feeding time OPERATION feeder pause time Fue...

Page 38: ...peration in Supervision mode Adjust value in such a way to burn feeding fuel in Supervision mode with low fumes emission Grate Blowing power supervision The duration of the fan blow in the supervision in grate mode Blowing pause supervision Interval between blows in the supervision in grate mode Min airflow output Minimum fan power in which can be chosen by the user It is only used to limit the ac...

Page 39: ...cle Instead this it is recommended to use bigger preset temperatures of boiler 70 75 what in combination with installation with 4 way valve with servomotor it will cause automatic increase return temperature Minimum boiler temperature Minimum preset boiler temperaturę which can be set in user menu and minimum temp which can be set automatically by controller i e from night reductions etc Maximum b...

Page 40: ...ging the controller Due to breakdown of the controller water in the silo can heat up to dangerous temperature It is necessary to use additional protection in the form of thermostatic valves Boiler inc by HUW Mixer Parameter determines how high the boiler temperature will be increased to load HW silo buffer and mixer cycle Temperature increase is only realizing when it is necessary When preset boil...

Page 41: ...wers floor installation Maximum power of mixer cycle is limited to value of parameter max preset mixer temperature Attention After choosing option FLOOR it is necessary to set parameter max mixer preset temperature on such a value to not damage the floor and avoid scalding risk Pump only When mixer cycle temperaturę exceeds value set in parameter mixer preset temperaturę feeding of mixer pump is s...

Page 42: ...ime given at the plate of valve servomotor i e 140s Off by thermostat Setting the parameter on YES value causes closing of mixer servomotor and deactivating mixer pump after disconnecting joints of room thermostat This is not recommended because the heated room can be too cool Mixer input dead zone Setting parameter determining value of temperaturę dead zone for mixer controlling circuit The contr...

Page 43: ...2 FEEDER MAX TEMP EXCEEDING Alarm appears after exceeding feeder temperaturę above service parameter MENU Service settings Burner settings Max burner temp If the feeder temperature increases above this value the controller will begin burning off procedure Alarm is deleted automatically after feeder temperature decrease by 10 C Function which protects against back fire does not work when feeder sen...

Page 44: ...he silo 16 7 UNSUCCESSFULL ATTEMPT TO LOAD THE TANK This is so called silent alarm reminder It will take place by failed attempt of feeding fuel from additional silo In case when through configured time of feeding the silo installed sensor not detects increase of fuel the reminder is displayed This signalization does not cause activating automatic boiler operation there is only a warning displayed...

Page 45: ... If this parameter is set on OFF then Lambda Sond readings will not have influence on controller s operation Amounts of air for given burner power are set in MENU Boiler settings Output modulation Description of remaining parameters relaed to Lambda sond Prameter Blow in output scope sets permissible scope of variability of airflow power by work using lambda sond Parameters Dynamics and Reaction t...

Page 46: ...and twisting the button according to documentation of boiler producer Check the fan and replace it if necessary 5 Additional ffeder is not working module B Check if feeder wires are correctly connected to terminals Check if there is a jumper on terminals 1 2 of module B Check if feeder engine is not damaged In case when engine work can be heard and fuel is not provided check the feeder with its us...

Page 47: ...de after closing the valve return temperature must increase above value of parameter Minimum return temperature The cause may be calibration of mixer valve wait until calibration is finished Active calibration is marked CAL in menu INFORMATION 20 COTROLLER CONFIGURATION BY BOILER PRODUCER The producer of boiler burner should adjust program parameters in controller to given type and power of the bu...

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Page 49: ...ul Wspólna 19 Ignatki 16 001 Kleosin Poland tel 48 85 749 70 00 fax 48 85 749 70 14 plum plum pl www pum pl www plumelectronics eu ...

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