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PlayNation Play Systems 1501, Assembly Instructions Manual

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PlayNation Play Systems 1501 Assembly Instructions Manual Download Page 159

SCALE 1 : 3

DETAIL A 

PLASTIC DORMER SUNBURST

#8 X 1/2" PAN HEAD SCREW

(6 REQUIRED PER PLASTIC SUNBURST)

PREDRILL 7/64" HOLES X 1/2" DEEP AT 

EACH HOLE LOCATION ON BOTH SIDES 

OF THE PLASTIC SUNBURST.

INSTALL A #8 X 1/2" PAN HEAD SCREW 

AT EACH HOLE LOCATION.

STEP 2: DORMER

1: PLACE THE PLASTIC DORMER SUNBURST AGAINST THE FRONT FACE SUPPORT ON THE LEFT 

AND RIGHT ROOF SIDES.

2: PREDRILL 7/64" PILOT HOLES BY 1/2" DEEP INTO THE ROOF SIDES AT EACH HOLE LOCATION.

3: INSTALL #8 X 1/2" PAN HEAD SCREWS TO FASTEN THE SUNBURST TO THE ROOF SIDES.

REPEAT SUBSTEPS 1 THROUGH 3 TO CONSTRUCT THE SECOND DORMER.

A

Summary of Contents for 1501

Page 1: ... Industrial Court Canton GA 30114 www playnation com Cimmaron Treehouse Model 1500DWF BOXES 1501 1503N 1509N 1509W 1510 1511 1523 1525 1530 Tire Swing Slide Box Amber Post Option BOXES 1519 1520 2bx 1522 1524 Timber Shield Post Option BOXES W 1 CB TSB 120 52 2056 W 52 2056 W ...

Page 2: ... Add On Kit Wood Accessory and Hardware Lists These lists for the Treehouse Add On Kit are in the Appendix at the end of your play set instruction manual or they are included with this sheet Steps to complete the Treehouse Add On Kit The instruction steps for the Treehouse Add On Kit are in the Appendix at the end of your play set instruction manual or they are included with this sheet If you are ...

Page 3: ... that are missing or damaged is use our Quick Response Center located at www playnation com support DO NOT RETURN THIS PRODUCT TO THE RETAILER OR CONTACT THE RETAILER DIRECTLY THE RETAILER DOES NOT STOCK COMPONENTS PLEASE RETAIN ALL INSTRUCTIONS FOR FUTURE REFERENCE KEEP THEM IN A SAFE PLACE WHERE YOU CAN REFER TO THEM AS NEEDED CHECK FOR REVISED INSTRUC TIONS AT http www playnation com manuals ht...

Page 4: ... from those included with one of our swing set packages have a one year limited warranty Cosmetic imperfections and natural tendencies of wood such as peeling splintering warping seasonal checking or cracking knots or knot holes etc are normal characteristics of all outdoor wooden play equipment and are not covered by this warranty Checks or cracks in wood components that do not affect the intende...

Page 5: ...his warranty is void if the product is used in a commercial institutional or multi family setting This warranty does not cover normal wear and tear or a products that have been damaged by acts of God and or nature negligence misuse or accident b products that have been modified or repaired by unauthorized persons c the cost of labor or d the cost of shipping any replacement product or part PLAYNAT...

Page 6: ...d screw heads should be checked regularly for tightness The ground ladder rope ladder slide swings and other areas where children spend a majority of their playtime should be checked more frequently PlayNation shall not be liable for incidental indirect or consequential damages or injuries that result from the building and or playing on our play sets Adult supervision is recommended anytime a play...

Page 7: ...THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 8: ...____________ Comments ________________________________________________________________________________________________ ____________________________________________________________________________________________________________ ____________________________________________________________________________________________________________ _______________________________________________________________...

Page 9: ...sed product will penetrate and protect the lumber better than a water based product Because climate conditions can vary drastically from region to region we suggest asking the product covering specialists at any number of specialty paint stores or home improvement centers for a product that would work best for your local environment TIP while the set is new take a small board from your swing set t...

Page 10: ...cific model http www playnation com warranty html NOTE Your children s safety is our 1 concern Observing the following statements and warnings reduces the likelihood of serious injury Please review these safety rules regularly with your children WARNING Children must NOT use this play set until it has been completely assembled and inspected by an adult to ensure it has been properly installed Play...

Page 11: ... 1523 Tire Swing Slide Box 1525 only included with 1500DWF Treehouse Model REV A 5 3 2017 Timber Shield Post Option BOXES CB W 1 TSB 120 Amber Post Option BOXES 1519 1520 2bx 1522 1524 Model 1500DW shown See cover of manual for the image of your model when it is completed ...

Page 12: ... Steps 16 19 Center Post and Panel Slat Installation Steps 20 21 Swing Beam Assembly Steps 22 29 Roof Assembly Steps 30 33 Hanging Swings Safety Board Steps 34 35 Picnic Table Assembly and Installation Steps 36 38 Tire Swing Assembly and Installation Steps 40 46 Rope Ladder Assembly and Installation Step 47 Telescope and Safety Handles Steps 48 49 Climbing Ropes Flag Kit Sandbox Seats Name Plate P...

Page 13: ... children to never run up a slide as this increases their chances of falling The parents should have the children dress appropriately with well fitting shoes Loose clothing such as scarves and ponchos should not be worn Always take off tie up or tuck in cords and drawstrings on children s clothing These things can get caught on playground equipment and strangle a child Teach children not to climb ...

Page 14: ...f excessive wear is found Contact us for warranted replacement parts Swing chains rings ropes etcetera should always be fastened to a rotating swing hanger NEVER attach a chain ring rope etcetera to a stationary hanger such as but not limited to an eye bolt Severe wear could occur leading to an injury For rusted areas on metallic members such as monkey bars hand supports brackets etc sand and repa...

Page 15: ...loose fill surfacing materials are acceptable Surfacing materials are acceptable such as the types and depths shown in the table Fall Heights and Materials Type Of Material 6 in depth 9 in depth 12 in depth Double Shredded bark mulch 6 Fall Height 10 Fall Height 11 Fall Height Wood Chips 6 Fall Height 7 Fall Height 12 Fall Height Fine Sand 5 Fall Height 5 Fall Height 9 Fall Height Shredded Tires 1...

Page 16: ...ore the ground around the outside edges of the sandbox boards on the high side of the fort This is the area that will be dug in Make sure to score deep enough the scored lines will be your digging template Push the frame off and away from the scored area far enough to dig and remove dirt to reach the appropriate depth Dig a channel along the scored line s for the base of the fort corner post and s...

Page 17: ... parts that are structurally defective We use a high quality lumber in our structures however you should inspect each part for splinters or rough spots and sand them smooth to prevent injury After familiarizing yourself with all of the components read all instructions thoroughly Reading instructions after you have studied the parts will help you understand the installation process and help to elim...

Page 18: ...ts EXAMPLE OF OFFSET HOLES UP EXAMPLE OF OFFSET HOLES DOWN Counter sunk holes Many of the parts that will be used have counter sunk holes A counter sunk hole is one that surrounds one side of a through hole but does not extend through the wood it s self When using a counter sunk hole the bolt will be inserted through the through hole and either the head of the bolt and washer or nut and washer wil...

Page 19: ...T nut until the face of the T nut is flush to the wood This picture shows the T nut inserted and installed flush to the wood This picture shows an end view of the T nut installed flush to the wood WARNING DO NOT EMBED THE TOP OF THE T NUT INTO THE FACE OF THE WOOD Cross Section end view you are looking at an X ray view of the post and T nut The barrel of the T nut is in the corner post the line is...

Page 20: ...IRST STEP IN OUR ASSEMBLY INSTRUCTIONS IS TO INSERT T NUTS INTO THE CORNER POSTS A T NUT IS A FASTENER WHICH IS THREADED ON THE INSIDE AND IT FUNCTIONS JUST LIKE A STANDARD HEX NUT YOU INSERT THE T NUTS INTO THE PREDRILLED HOLES IN THE CORNER POSTS THE T NUT HAS A BARREL SHAPED END WHICH GOES INTO THE HOLE IN THE CORNER POST THE T NUT ALSO HAS AN FLANGE SHAPED END WITH TEETH THE TEETH PENETRATE IN...

Page 21: ...art to fit into a certain area of the play set B We need the designation to be simple The 3600 is the length of the board It means the board is 36 inches long If the code were 3625 then the board is 36 1 4 in length The BPB abbreviation stands for Bottom Panel Board The wood part bill of materials in the instructions has a description which will match the abbreviation closely In the event that the...

Page 22: ...e 2 x 4 board installation shown below Place the board into position Spot Drill through the holes in the 2 x 4 board into the corner posts with an 11 64 drill bit Remove the 2 x 4 board Continue Example 3 8 diameter x 5 lag screw This would be like the 4 x 4 board installation shown below Place the LAG SCREW DIAMETER DRILL BIT SIZE 5 16 DIAMETER 9 64 3 8 DIAMETER 11 64 Pre drilling holes for lag s...

Page 23: ...ar is 125 lbs Maximum Allowable swinging weight for a three position swing 1 The maximum allowable swinging weight at each Swing Belt position is 150 lbs 2 The maximum allowable swinging weight at the Trapeze position is 125 lbs 3 The MAXIMUM SWING BEAM LOAD IS 425 lbs SWINGING WEIGHT TRAPEZE BAR REV A 8 29 2012 125 LBS MAX 150 LBS MAX SWINGING WEIGHT 150 LBS MAX SWINGING WEIGHT SWING BELT SWING B...

Page 24: ...ourself with the manual parts components and general construction process of your new playset before getting started SITE PLAN Playset height 11 feet 2 inches Swing Beam height 7 feet 7 1 2 inches Deck height 5 feet Approximate assembly time 16 20 hours 6 foot unobstructed safety perimeter around playset recommended Trapeze 1 Wave Slide Ramp Swing Belt 2 Rock Wall Rope Ladder Tire Swing Clatter Br...

Page 25: ...e or Marker See step 47 KIT CONTENTS Swings Slides Accessories ___ Qty Description ___ 2 Swingbelt w Chains ___ 1 Trapeze Swing w Chains ___ 1 Wave Slide ___ 10 Rock Wall Grip assorted colors ___ 1 Telescope ___ 2 Safety Handles pair ___ 2 Flag Kit ___ 2 Plastic Sunburst 07 0028 G ___ 1 Name Plate ___ 1 Ground Stakes pair ___ 1 Tic Tac Toe ___ 1 Steering Wheel ___ 1 Tire Swing w Chains ___ 2 96 Ch...

Page 26: ... WASHER QTY 34 3 8 WASHER QTY 31 5 16 X 1 1 2 HEX BOLT QTY 8 5 16 X 4 1 2 HEX BOLT QTY 14 9 1 4 3 2 5 6 7 8 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 14 X 1 1 4 PAN HEAD SCREW QTY 4 TORQUE WASHER QTY 17 8 X 2 1 2 WOOD SCREW QTY 52 5 16 TEE NUT QTY 22 8 X 2 WOOD SCREW QTY 189 16 ...

Page 27: ...AN BE USED TO MATCH BOLT AND SCREW SIZES 5 16 X 3 1 2 3 8 x 9 CARRIAGE BOLT QTY 1 QTY 12 SCREW HEX LAG QTY 1 DRIVE BIT 2 SQUARE 1501 HARDWARE PAGE 2 OF 2 REV A 9 10 2014 JH 3 8 x 6 1 2 CARRIAGE BOLT QTY 2 3 8 x 3 1 2 CARRIAGE BOLT QTY 2 3 8 X 3 1 2 HEX LAG SCREW QTY 12 PLASTIC BOLT CAP QTY 19 3 8 x 7 CARRIAGE BOLT QTY 14 17 ...

Page 28: ... 3 2 5 6 7 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES QTY 6 WOOD SCREW 8 X 1 1 4 5 16 WASHER QTY 6 1503N HARDWARE PAGE 1 OF 1 REV C 8 10 2015 JH 8 X 1 1 2 WOOD SCREW QTY 104 5 16 X 2 1 2 HEX BOLT QTY 2 5 16 TEE NUT QTY 6 18 ...

Page 29: ...5 16 X 4 1 2 HEX BOLT QTY 25 5 16 TEE NUT QTY 55 8 X 2 WOOD SCREW QTY 94 PAGE 1 OF 1 QTY 6 PAN HEAD SCREW REV A 9 19 2014 JH QTY 111 1 4 WASHER 8 X 3 WOOD SCREW QTY 5 QTY 6 5 16 WASHER 14 x 1 1 4 11 0071 1509N HARDWARE 3 8 X 1 1 8 BLACK PLASTIC PLUG QTY 4 8 X 2 1 2 WOOD SCREW QTY 18 5 16 X 3 1 2 HEX LAG SCREW QTY 26 QUICK LINK QTY 2 5 16 X 1 3 4 HEX BOLT QTY 30 19 ...

Page 30: ...6 x 3 1 2 8 X 2 5 16 WASHER QTY 4 8 X 1 1 2 WOOD SCREW QTY 60 1509W HARDWARE PAGE 1 OF 1 9 11 2014 JH 8 9 1 4 3 2 5 6 7 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 20 ...

Page 31: ... CAN BE USED TO MATCH BOLT AND SCREW SIZES 3 8 LOCK NUT QTY 4 1 2 WASHER QTY 2 3 8 WASHER QTY 17 TORQUE WASHER QTY 4 1510 HARDWARE PAGE 1 OF 1 REV B 8 19 2014 JH 5 16 PLASTIC BOLT CAP QTY 2 3 8 PLASTIC BOLT CAP QTY 4 3 8 x 7 CARRIAGE BOLT QTY 4 3 8 X 3 1 2 HEX LAG SCREW QTY 11 5 16 TEE NUT QTY 2 5 16 X 7 HEX BOLT QTY 2 21 ...

Page 32: ...3 J H 5 16 WASHER QTY 26 8 X 2 WOOD SCREW QTY 20 9 1 4 3 2 5 6 7 8 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 5 16 X 3 1 2 HEX LAG SCREW QTY 14 5 16 TEE NUT QTY 10 22 ...

Page 33: ...5 16 X 2 1 2 QTY 6 QTY 10 5 16 18 x 5 8 L T NUT 8 X 3 1 2 QTY 4 WOOD SCREW HEX BOLT QTY 2 3 8 16 x 5 8 L T NUT QTY 4 LAG SCREW 5 16 X 2 1 2 2 1 2 L QTY 16 SQUARE DRIVE PAN HEAD SCREW 8 X 1 1 4 QTY 2 EYE BOLT QTY 2 3 8 WASHER QTY 10 5 16 WASHER 3 8 16 X 3 4 DIA I D X 5 16 X 1 1 2 HEX BOLT QTY 4 1523 HARDWARE PAGE 1 OF 1 9 10 2014 JH 8 X 2 1 2 WOOD SCREW QTY 124 23 ...

Page 34: ...0 AS 2 X 4 X 18 ANGLE SUPPORT 2 4 1800 AS 2 X 4 X 14 BOTTOM PANEL BOARD 2 4 1400 BPB 2 X 4 X 14 3 4 PICNIC TABLE TOP SUPPORT 2 4 1475 PTTS 2 X 4 X 27 1 2 PICNIC TABLE SEAT SUPPORT 2 4 2750 PTSS 2 X 4 X 24 ROPE LADDER FRONT REAR 4 2 2 X 4 X 13 ANGLE SUPPORT 2 X 4 X 28 9 16 2 X 4 X 17 LADDER STEP 5 24 ...

Page 35: ...NTER DECK 2 X 4 X 70 2 4 6600 RWS 2 CENTER 1 HOLE ON ROCK WALL SIDE RIGHT 1 LEFT 1 2 4 6600 LRS 2 4 6600 LLS LADDER SIDE 2 X 4 X 66 2 X 4 X 66 SAFETY BOARD 2 4 5800 CM 1 CENTER 2 2 HOLES ON CROSS MEMBER SWING BEAM 2 X 4 X 58 END PANEL BOARD 2 4 4750 SBEP 2 X 4 X 47 1 2 2 X 4 X 51 1 8 2 LEFT 2 RIGHT DESCRIPTION PICTURE QTY 25 ...

Page 36: ...DBOX BOARD AND BOTTOM PANEL 2 6 7000 SB 2 4 HOLES OFFSET SANDBOX BOARD BOTTOM PANEL 2 X 6 X 70 2 6 7000 FFB 1 1 HOLES OFFSET BOARD 4 FRONT FACE 2 6 4750 TPB BOARD TOP PANEL 2 X 6 X 47 1 2 2 X 6 X 70 2 2 4 7000 RTPB CENTERED 2 X 6 X 47 1 2 X 4 X 70 2 X 6 X 102 ROPE LADDER SUPPORT FRONT RIGHT 2 6 10200 RLSFR DESCRIPTION PICTURE QTY 26 ...

Page 37: ...2 X 6 X 102 1 MOUNT SWING BEAM 2 1 4 X 4 X 47 X 3 X 23 4 2 8 4 7 125 3 1325 PTS 4 SLAT PICNIC TABLE 4 1 5 X 13 8 5 X 2 125 3 1750 TTTM 2 MOUNT TIC TAC TOE 5 2 1 X 17 8 125 3 2387 RWC 1 X 2 CAP ROCK WALL 5 5 4 X 2 5 8 X 28 1 4 5 4 X 3 X 18 3 4 LADDER BACK 125 3 1875 LB DESCRIPTION PICTURE QTY 27 ...

Page 38: ...ACER 8 3 125 6 1000 RPS SUPPORT ROOF PEAK X 6 X 10 4 125 6 2200 RPS 2 SANDBOX SEAT X 6 X 22 4 5 5 5 4 4 125 6 4300 PTTS 11 TOP AND SEATS PICNIC TABLE X 6 X 43 125 6 2387 BRW 4 5 125 6 2387 RWB 1 BOARD ROCK WALL 5 8 7 X 6 X 23 4 5 5 4 X 6 X 47 3 8 DECK BOARD 11 DESCRIPTION PICTURE QTY 28 ...

Page 39: ...UPPORT 2 1 47 1 X 4 X 47 1 4 4750 RS 2 ROOF STARTER 1 X 4 X 47 GROOVE ONLY 2 1 1 4 4750 RF 4 ROOF FINISHER TONGUE ONLY 2 4 1800 RPB BRACE 1 RAMP POST 2 X 4 X 18 2 2 4 1875 RS 3 RAMP SUPPORT 4 2 2 1600 FS 7 1 X 5 X 47 1 2 TONGUE GROOVE ROOF BOARD 22 DESCRIPTION PICTURE QTY 29 ...

Page 40: ... 2 4 X 4 X 8 ROPE MOUNT 2 2 4 9600 SB 1 BOARD RAMP SIDE 2 X 4 X 96 2 4 9550 MFB FLOOR BOARD RAMP MIDDLE 2 4 3300 RP 2 2 RAMP POST 2 X 4 X 33 2 X 4 X 95 1 2 2 6 9550 FB BOARD RAMP FLOOR 4 4 0800 RM 2 4 X 4 X 72 TIRE SWING LEG 4 4 7200 AFL 30 ...

Page 41: ...ORNER POST PLASTIC COATED 4 X 4 X 96 FORT CORNER POST PLASTIC COATED TIRE SWING BEAM 1 PLASTIC COATED 4 X 6 X 108 4 X 4 X 96 NOTE ANYTHING ON THIS PAGE REFERRED TO AS PLASTIC COATED WILL BE AMBER STAINED WOOD OPTION 1 SOLID CEDAR WOOD SWING BEAM 1 PLASTIC COATED FOR THE 4 X 6 X 120 2 X 4 X 47 1 2 2 X 4 X 29 BRIDGE DECK 2 4 2900 BD 31 ...

Page 42: ...3 4 5 4 X 3 X 28 1 2 PANEL SLAT SAFETY BOARD SUPPORT RAILING DECK 4 2 4 6600 R 6 BRIDGE RAIL 2 X 4 X 66 2 X 4 X 36 3 4 2 6 3675 BPB 1 PANEL BOARD BOTTOM 4 4 2900 CP CENTER POST 4 X 4 X 29 125 3 2850 PS 2 X 4 X 36 3 4 5 4 X 3 X 16 BRIDGE RAIL SLAT 20 DESCRIPTION PICTURE QTY 32 ...

Page 43: ...5 4 X 4 X 29 3 8 2 7 DECK SPACER 125 4 2937 DS 5 4 X 4 X 36 1 2 DECK BOARD 125 4 3650 DB DESCRIPTION PICTURE QTY 33 ...

Page 44: ...ICTURE 1509W 2 FINISHER 2 2 1 4 3675 RF 1 3 3675 RPB2 1 2 ROOF 1 X 4 X 36 3 4 1 X 3 X 36 3 4 ROOF PEAK BOARD 2 ROOF PEAK 1 5 3675 RB 10 BOARD 1 1 4 3675 RPB1 1 1 X 4 X 36 3 4 1 X 5 X 36 3 4 ROOF BOARD 2 1 X 4 X 36 3 4 1 4 3675 RS ROOF STARTER 5 4 X 6 X 10 ROOF PEAK SUPPORT 125 6 1000 RPS 34 ...

Page 45: ...BAR 2 1 04 0006 3 SLIDE 1 W CHAINS 04 0002 13 10 ROPE LADDER ROPE WIKI WAVE 1 10 ROCK WALL ROPE 12 OR 13 RAMP ROPE TRAPEZE SWING W CHAINS 2 PICTURE DESCRIPTION QTY 35 ...

Page 46: ...ION PICTURE QTY 1501 1503N 1523 1509N 1509W 1510 1511 HARDWARE BOXES HARDWARE BOXES INSTRUCTIONS CLIMBING ROCKS 07 0008 11 5002 1 PLATE ROCKS 2 10 EA 1 SWING IS A PACK OF 5 A FRAME SWING LEG BRACKET 11 5010 36 ...

Page 47: ...1 2 PICTURE DESCRIPTION QTY TELESCOPE 11 4012 HANGERS 07 0001 28 0001 IRON DUCTILE SWING BRACKET 6 37 ...

Page 48: ... PAIR CLIP 07 0005 SPRING 11 5013 BRACKET GREEN 11 4003 6 9 90 SAFETY HANDLES 2PR DESCRIPTION PICTURE QTY 38 ...

Page 49: ...STAKE PAIR 07 0016 P 2 1 1530 BOX DORMER 09 1014 2 2 FLAG KIT UNASSEMBLED 1530 BOX 96 CHAIN BRIDGE CLATTER CHIMNEY UNASSEMBLED GROUND 1pr DESCRIPTION PICTURE QTY 39 ...

Page 50: ...T LOGO PLATE 1 1 MANUFACTURER PLASTIC 07 0010 UNASSEMBLED 07 0004 1 1 STEERING WHEEL TIC TAC TOE 11 4010 SWIVEL TIRE SWING 04 0014 1 W CHAINS TIRE SWING SET 07 0031 4 SUNBURST PLASTIC CLATTER BRIDGE MESH PANELS NOT SHOWN DESCRIPTION PICTURE QTY 40 ...

Page 51: ...S IN THE AREA YOU INTEND ON BUILDING THE FORT 4 USE THE DIAGRAM BELOW TO CORRECTLY IDENTIFY AND ORIENT THE NECESSARY DIRECTION THE POSTS SHOULD FACE 5 USE A HAMMER TO SEAT THE T NUTS AFTER INSERTING THEM INTO THE HOLES SHOWN IN THE DIAGRAM BELOW 6 THE BARREL OF THE T NUT SHOULD GO IN THE HOLE FIRST HAMMER THE T NUT UNTIL IT IS FLUSH ALMOST FLUSH TO THE CORNER POSTS CORNER POST SHOULD BE FACING THI...

Page 52: ...OM HOLES WILL BE USED LATER 3 LAY THE 2 X 6 X 47 1 2 BOTTOM PANEL BOARD ON TOP OF THE RIGHT SIDE CORNER POSTS IN THE MIDDLE OF THE CORNER POSTS THE HOLES IN THE BOTTOM PANEL BOARD MUST BE OFFSET DOWN 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE BOTTOM HOLES OF THE BOTTOM PANEL BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE TOP HOLES WILL BE USED LATER 5 LAY THE 2 X 6 X 47 1 2...

Page 53: ...ST BE OFFSET DOWN 5 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE BOTTOM HOLES OF THE BOTTOM PANEL BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE TOP HOLES WILL BE USED LATER 6 LAY THE 4 X 4 X 47 1 2 SWING BEAM SUPPORT ON TOP OF THE LEFT SIDE CORNER POSTS THE THREE COUNTER SUNK HOLES IN THE MIDDLE OF THE SWING BEAM SUPPORT MUST FACE DOWNWARD 7 FIND TWO TORQUE WASHERS PLACE A 6 1...

Page 54: ...2 X 6 X 70 FRONT FACE BOARD STEP 3A DRILL HOLES FOR BRIDGE CHAINS 1 LOCATE ONE 2 X 4 X 70 DECK SUPPORT AND ONE 2 X 6 X 70 FRONT FACE BOARD 2 MEASURE AS SHOWN BELOW AND MAKE MARKS ON EACH BOARD 3 PLACE A SCRAP PIECE OF WOOD UNDER THE BOARD BEFORE YOU DRILL THE 1 HOLES WITH A SPADE BIT 44 ...

Page 55: ...LES FOR CLATTER BRIDGE CHAIN LEFT SIDE OF PLAY SET STEP 4 DECK SUPPORTS YOU WILL NEED AN EXTRA PERSON FOR THIS STEP 1 WITH HELP STAND UP THE LEFT AND RIGHT SIDE ASSEMBLIES 2 FASTEN THE 2 X 4 X 70 DECK SUPPORTS TO THE HOLES AT 54 3 4 WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS FROM THE INSIDE OF THE FORT 45 ...

Page 56: ...INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 3 PLACE THE 2 X 6 X 70 FRONT FACE BOARD WITH NOTCHES ON THE FRONT OF THE CORNER POSTS THE HOLES IN THE FRONT FACE BOARD SHOULD BE OFFSET UP 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE FRONT FACE BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 5 PLACE THE 2 X 6 X ...

Page 57: ...ST BE OFFSET UP 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE BOTTOM PANEL BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 5 PLACE THE 2 X 4 X 70 REAR TOP PANEL BOARD NEAR THE TOP OF THE REAR CORNER POSTS THE HOLES IN THE TOP PANEL BOARD MUST BE OFFSET UP 6 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE HOLES OF THE TO...

Page 58: ...ARING PROCESS 2 PLACE THE FRAME IN ITS FINAL POSITION AND FOLLOW THE PROCEDURES AT THE FRONT OF THE MANUAL TO LEVEL AND SQUARE THE STRUCTURE HAVE AN ASSISTANT HELP YOU LIFT THE FRAME AS REQUIRED DO NOT INSTALL REMAINING LAG SCREWS UNTIL AFTER THE FRAME HAS BEEN LEVELED AND SQUARED 3 ONCE THE FRAME IS LEVEL SQUARE AND SET INTO POSITION GO BACK AND INSERT THE 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS...

Page 59: ... SIDES OF THE PLAY SET TO THE 2 X 6 BOTTOM PANEL BOARDS THE TOP OF THE ANGLE SUPPORT SHOULD BE FLUSH OR LOWER THAN THE TOP OF THE DECK SUPPORT 2 AT THE TOP USE 2 1 2 WOOD SCREWS THROUGH THE DECK SUPPORT INTO THE ANGLE SUPPORT AT THE BOTTOM USE ONE 2 AND ONE 3 WOOD SCREW TO FASTEN THE ANGLE SUPPORT TO THE CORNER POST 3 FOUR 2 X 4 X 18 ANGLE SUPPORTS ARE MOUNTED UNDER THE DECK ON THE FRONT AND REAR ...

Page 60: ...H OFFSET HOLES UP AND 2 PLACE THE 2 X 4 X 14 BOTTOM PANEL BOARD ON TOP OF THE 2 X 6 PANEL BOARD AND FASTEN TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS WITH 5 16 WASHERS OFFSET HOLES UP LAG SCREW 5 16 X 3 1 2 5 16 WASHER END PANEL BOARD 2 X 4 X 47 1 2 FRONT OF FORT FORT OF LAG SCREW FRONT 2 X 4 X 14 BOTTOM PANEL BOARD COUNTER SUNK HOLES ON CENTER 5 16 X 3 1 2 5 16 WASHER 50 ...

Page 61: ...NT INSTALLATION DAMAGE PRE DRILL 2 PLACE THE 5 4 X 4 X 40 3 8 DECK SPACER AT ONE END OF THE FORT CENTER THE BOARD BETWEEN THE CORNER POSTS AND ATTACH IT WITH 2 WOOD SCREWS THROUGH THE PREDRILLED HOLES AND INTO THE DECK SUPPORT BELOW NOTE THE TOP OF THE SCREW HEAD SHOULD BE FLUSH TO THE TOP OF THE DECK SPACER THIS IS THE CENTER OF THE BOARD THIS HOLE ONLY NEEDS TO BE DRILLED ONCE 5 4 X 4 X 40 3 8 D...

Page 62: ...ER LINE 3 USE 2 WOOD SCREWS TO ATTACH THE DECK SPACERS TO THE CENTER DECK SUPPORT 4 CENTER THE 2 X 4 X 70 CENTER DECK SUPPORT ON THESE MARKS AND PUSH THE CENTER DECK SUPPORT FLUSH TO THE BOTTOM SIDE OF THE DECK BOARDS 5 USING TWO 2 1 2 WOOD SCREWS INSTALL THE 2 X 4 X 70 CENTER DECK SUPPORT THROUGH THE OUTSIDE OF THE 2 X 6 AND INTO THE END OF THE CENTER DECK SUPPORT REPEAT THIS STEP ON THE OPPOSITE...

Page 63: ...ECK SUPPORT BELOW LEAVE A UNIFORM APPROX 1 4 SPACE BETWEEN THE DECK BOARDS NOTE THE TOP OF THE SCREW HEAD SHOULD BE FLUSH TO THE TOP OF THE DECK BOARDS FRONT FACE BOARD AND THE REAR BOTTOM PANEL BOARD AND ATTACH IT WITH 2 WOOD SCREWS THROUGH THE DECK BOARD 2 START WITH A 5 4 X 6 X 47 3 8 DECK BOARD AT ONE END OF THE FORT CENTER THE BOARD BETWEEN THE 5 4 X 6 X 47 3 8 2 WOOD SCREW LAY ALL DECK BOARD...

Page 64: ...TEP 11 ROCK WALL 1 FIND TWO 2 X 4 X 66 ROCK WALL SIDES 2 POSITION THE ROCK WALL SIDES SO THAT THE HOLES IN THE BOARDS ARE BOTH FACING THE SAME WAY 3 INSERT T NUTS INTO THE INSIDE OF THE ROCK WALL SIDES AND SET WITH A HAMMER T NUT 54 ...

Page 65: ...STENING EACH BOARD WITH TWO 2 WOOD SCREWS ON EACH END 4 THE FINAL BOARD WILL BE THE BOTTOM ROCK WALL BOARD WITH ONE HOLE ATTACH WITH TWO 2 WOOD SCREWS PER SIDE 5 IN SOME CASES THERE WILL BE EXCESS LENGTH ON THE ROCK WALL SIDES THIS IS DUE TO MILLING VARIATIONS AND IS ALSO USED TO HELP LEVEL THE ROCK WALL SIDES ON UNEVEN GROUND 6 ROCK WALL SIDES MAY NOT BE EVEN WITH THE BOTTOM ROCK WALL BOARD DUE T...

Page 66: ...L 1 FASTEN THE 90 GREEN BRACKET TO THE ROCK WALL SIDES WITH 5 16 X 1 1 2 HEX BOLTS AND 5 16 WASHERS 2 DO NOT FULLY TIGHTEN THE HEX BOLTS INTO THE T NUTS AT THIS TIME 5 16 WASHER GREEN BRACKET 90 5 16 X 1 1 2 HEX BOLT 56 ...

Page 67: ...4 PAN HEAD SCREWS WITH WASHERS 2 MOUNT THE ROCKS IN A STAGGERED MANNER ON THE ROCK WALL BOARDS THREE PAN HEAD SCREWS AND WASHERS WILL SECURE EACH ROCK TO THE WALL NOTE THE IMAGE SHOWN BELOW IS A GENERIC ARRANGEMENT OF ROCKS ON THE ROCK WALL YOUR ACTUAL 3 PLACE THE 5 4 X 3 X 23 7 8 ROCK WALL TOP CAP ON TOP OF THE ROCK WALL SIDES FASTEN THE ROCK WALL TOP CAP TO THE ROCK WALL SIDES WITH 2 WOOD SCREWS...

Page 68: ... OF THE FRONT FACE BOARD USING THE 90 GREEN BRACKETS AS A TEMPLATE DRILL A 3 8 HOLE THROUGH THE BOTTOM PANEL BOARD 2 GO UNDERNEATH THE DECK TO INSERT A T NUT INTO THE BACKSIDE OF THE 3 8 HOLES IN THE FRONT FACE BOARD 3 ATTACH THE ROCK WALL WITH 5 16 X 1 1 2 BOLTS AND 5 16 WASHERS 4 WHEN THE BRACKETS ARE SECURE AND THE ROCK WALL IS IN ITS FINAL POSITION TIGHTEN THE 5 16 X 1 1 2 BOLTS ON THE ROCK WA...

Page 69: ...SUPPORT BOARD AT THE SQUARE END OF THE 2 X 4 X 96 RAMP SIDE BOARDS OFFSET THE BOARD 1 FROM THE END FASTEN THE RAMP SUPPORT BOARD TO THE RAMP SIDE BOARDS WITH TWO 2 1 2 WOOD SCREWS PER SIDE 3 SECOND PLACE ONE 2 X 4 X 18 3 4 RAMP SUPPORT BOARD AT THE ROUND END OF THE 2 X 4 X 96 RAMP SIDE BOARDS OFFSET THE BOARD 4 FROM THE ROUND END FASTEN THE RAMP SUPPORT BOARD TO THE RAMP SIDE BOARDS WITH TWO 2 1 2...

Page 70: ...SIDE ON A FIRM SURFACE THEN HAMMER IN THE 5 16 T NUTS REPEAT FOR THE OTHER 5 16 T NUT STEP 16A CLIMBING RAMP 1 PLACE THE RAMP SIDE ON A FIRM LEVEL SURFACE HAMMER A 5 16 T NUT INTO EACH HOLE ON THE INSIDE OF THE RAMP SIDE 2 REPEAT FOR THE OTHER RAMP SIDE 60 ...

Page 71: ... 2 1 2 WOOD SCREWS PER RAMP SUPPORT 3 ABOVE EACH OF THE RAMP SUPPORTS PLACE ONE 2 1 2 WOOD SCREW THROUGH THE RAMP SIDE BOARDS INTO THE 2 X 6 FLOOR BOARDS BETWEEN EACH RAMP SUPPORT INSTALL TWO MORE 2 1 2 WOOD SCREWS THROUGH THE RAMP SIDE INTO THE FLOOR BOARD 2 1 2 WOOD SCREW PLACE ONE 2 1 2 WOOD SCREW ABOVE EACH OF THE THREE RAMP SUPPORTS INTO THE 2 X 6 FLOOR BOARDS NOW GO BACK AND ADD 2 1 2 SCREWS...

Page 72: ...THAT DOES NOT HAVE THE COUNTERBORED HOLE 2 SCREW A 3 8 EYE BOLT WITH A WASHER INTO THE T NUT SO IT LOOKS LIKE THE BOTTOM PICTURE DO NOT TIGHTEN THE EYE BOLT SO TIGHTLY THAT IT CRACKS THE WOOD JUST SNUG IT UP 3 8 T NUT 3 8 EYE BOLT RAMP POST 3 8 WASHER 2 X 4 X 33 COUNTERBORED HOLE OUTSIDE FACE INSIDE FACE 62 ...

Page 73: ...ND OF THE FLOOR SUPPORT BOARDS STEP 18 CLIMBING RAMP 1 ATTACH THE 2 X 2 X 16 FLOOR SUPPORT BOARDS TO THE FLOOR BOARDS WITH 2 1 2 WOOD SCREWS SEE DETAIL VIEW BELOW 2 FASTEN THE 90 GREEN BRACKET TO THE RAMP SIDES WITH 5 16 X 1 1 2 HEX BOLTS AND 5 16 WASHERS FLOOR SUPPORT BOARD 2 X 2 X 16 2 1 2 WOOD SCREW A 63 ...

Page 74: ...S THE EYE BOLTS SHOULD BE ON THE OUTSIDE OF THE RAMP POSTS 2 SQUARE THE RAMP POST TO THE RAMP SIDE AND DRIVE IN TWO 2 1 2 WOOD SCREWS TO SECURE IT RAMP POST EYE BOLTS ON OUTSIDE OF RAMP POSTS RAMP SIDE A 5 16 X 2 1 2 5 16 WASHER SCALE 1 4 DETAIL A HEX BOLT 8 X 2 1 2 WOOD SCREWS RAMP POST RAMP SIDE 90 00 64 ...

Page 75: ...AN HEAD SQUARE DRIVE SCREWS STEP 18B CLIMBING RAMP 1 FASTEN A BRACKET AS SHOWN UNDERNEATH THE RAMP TO THE RAMP POST AND THE RAMP SUPPORT 2 USE 8 X 1 1 4 PAN HEAD SQUARE DRIVE SCREWS TO ATTACH THE BRACKET 3 REPEAT FOR THE RAMP POST ON THE OTHER SIDE 65 ...

Page 76: ...ST 4 ATTACH THE TOP OF THE RAMP POST SUPPORT TO THE RAMP POST WITH ONE 8 X 2 1 2 WOOD SCREW AND ONE 8 X 3 1 2 WOOD SCREW 5 ATTACH THE BOTTOM OF THE RAMP POST SUPPORT TO THE RAMP SIDE WITH FOUR 8 X 2 1 2 WOOD SCREWS 6 REPEAT SUBSTEPS 2 TO 5 FOR THE REMAINING RAMP POST SUPPORTS RAMP POST RAMP SIDE RAMP POST SUPPORT SUPPORT RAMP POST SUPPORT RAMP POST SUPPORT RAMP POST RAMP POST A 8 X 2 1 2 WOOD SCRE...

Page 77: ...E 1 1 2 ABOVE THE BOTTOM OF THE BOTTOM PANEL BOARD USING THE BRACKETS AS A TEMPLATE DRILL A 3 8 HOLE THROUGH THE BOTTOM PANEL BOARD 2 FROM THE UNDERSIDE OF THE DECK INSERT A T NUT INTO THE BACKSIDE OF THE 3 8 HOLES IN THE BOTTOM PANEL BOARD 3 ATTACH THE CLIMBING RAMP WITH 5 16 X 1 1 2 HEX BOLTS AND 5 16 WASHERS 4 WHEN THE 90 BRACKETS ARE SECURE AND THE RAMP IS IN ITS FINAL POSITION TIGHTEN THE 5 1...

Page 78: ...HOLES AS A GUIDE THEN ATTACH THE MOUNTS WITH 5 16 X 2 1 2 LAG SCREWS WITH WASHERS DO NOT OVER TIGHTEN 2 USE THE HOLES AS A GUIDE TO DRILL 3 8 DIAMETER HOLES THROUGH THE ROPE LADDER SUPPORT DRILL CAREFULLY SO YOU DO NOT SPLINTER THE WOOD AS THE DRILL BIT EXITS THE OTHER SIDE YOU MAY PLACE A SCRAP BLOCK OF WOOD ON THE BACK SIDE OF WHERE YOU ARE DRILLING TO PREVENT SPLINTERING BUT DO NOT PLACE YOUR H...

Page 79: ... SIDE NOW THREAD IT THROUGH THE EYE BOLT NOW THREAD IT THROUGH THE HOLE IN THE ROPE MOUNT ON THE ROPE LADDER SUPPORT REPEAT THIS PROCESS FOR THE OTHER ROPE ON THE OTHER SIDE OF THE RAMP 3 TO MAKE THE ROPE TIGHT PLACE A SCRAP BLOCK AROUND 4 THICK UNDER THE BOTTOM END OF THE RAMP TO ELEVATE IT NOW TIE A KNOT IN THE END OF THE ROPES AT THE ROPE MOUNTS REMOVE THE 4 SCRAP BLOCK FROM UNDER THE END OF TH...

Page 80: ...NUT INTO THE CENTER POST HOLE YOU JUST DRILLED FASTEN THE CENTER POST TO THE RAILING WITH A 5 16 X 4 1 2 HEX BOLT AND 5 16 WASHER AT THE TOP SQUARE THE CENTER POST TO THE DECK AND SECURE THE BOTTOM OF THE CENTER POST TO THE FRONT FACE BOARD WITH TWO 8 X 3 SCREWS NOW GO UNDER THE DECK AND SECURE THE CENTER POST TO THE MIDDLE DECK BOARD WITH THREE 8 X 3 SCREWS WASHER HEX BOLT 5 16 RAILING 5 16 T NUT...

Page 81: ...OTCH ON THE INSTALLED FLUSH TO FRONT PANEL SLAT IS PANEL REAR PANEL SWING BEAM LEAVE THIS SLAT OFF UNTIL AFTER THE CLATTER BRIDGE IS INSTALLED REAR PANEL SLAT SPACING 2 3 4 2 3 16 SPACING TYP 1 FIND TWENTY TWO 5 4 X 2 5 8 X 28 1 4 PANEL SLATS STEP 21 PANEL SLATS 2 PRE DRILL THE SLATS 1 FROM EACH END ON CENTER WITH A 1 8 DRILL BIT ROCK WALL SIDE PANEL 4 ATTACH THE PANEL SLATS TO THE FORT WITH 2 WOO...

Page 82: ... HOLES 2 FASTEN THE SWING BEAM PLATE TO THE SWING BEAM SUPPORT USING 3 1 2 CARRIAGE BOLTS ON TOP AND 3 8 LOCK NUTS WITH 3 8 WASHERS FROM UNDERNEATH IN THE COUNTER SUNK HOLESOF THE SWING BEAM SUPPORT USE BOLT CAPS TO COVER ANY EXPOSED THREADS 3 LEAVE THE MIDDLE HOLE EMPTY IT WILL BE USED LATER 4 IF NECESSARY USE LOCKING PLIERS TO HOLD CARRIAGE BOLTS IN PLACE WHEN INSTALLING 72 ...

Page 83: ...IS BOWED SLIGHTLY PLACE THE BOW SIDE UP THE SWING HANGERS WILL BE ON THE BOTTOM 2 FASTEN EACH SWING HANGER TO THE SWING BEAM USING 7 CARRIAGE BOLTS WITH TORQUE WASHERS AND 3 8 WASHERS WITH 3 8 LOCK NUTS 3 PLACE BOLT CAPS OVER EXPOSED THREADS L BOLT CAPS 7 CARRIAGE BOLT TORQUE WASHER 3 8 WASHER 3 8 LOCK NUT IRON DUCTILE SWING HANGER 73 ...

Page 84: ...CH SWING LEGS TO BRACKET 2 FASTEN THE SWING LEGS TO THE SWING LEG BRACKET WITH 3 8 X 3 1 2 LAG SCREWS AND 3 8 WASHERS 1 PLACE THE 4 X 4 X 108 SWING LEGS FLUSH TO THE TOP OF THE SWING LEG BRACKET 4 X 4 X 108 SWING LEG SWING LEGS FLUSH TO TOP OF SWING LEG BRACKET 74 ...

Page 85: ...P 25 REST SWING BEAM ON FORT TWO PEOPLE ARE REQUIRED FOR THIS STEP 1 LAY THE SWING BEAM ACROSS THE TOP OF THE FORT RAILINGS THE END OF THE SWING BEAM WITH TWO EMPTY HOLES SHOULD OVERHANG THE SIDE OF THE FORT WITH THE TRIANGULAR SWING BEAM PLATE 2 SIT THE SWING BEAM LEGS UPRIGHT UNDER THE TWO EMPTY HOLES IN THE END OF THE SWING BEAM 75 ...

Page 86: ... 3 8 LOCK NUTS WITH 3 8 WASHERS FROM UNDERNEATH 2 USE A 3 8 X 3 1 2 LAG SCREW WITH 3 8 WASHER FOR THE HOLE IN THE CENTER OF THE SWING BEAM BRACKET 3 PLACE A BOLT CAP OVER ANY EXPOSED THREADS STEP 26 MOUNT SWING BEAM TO SWING BEAM LEGS TORQUE WASHER 3 8 WASHER 3 8 LOCK NUT BOLT CAP 7 CARRIAGE BOLT 3 8 X 3 1 2 LAG SCREW 76 ...

Page 87: ... FASTEN THE SWING BEAM TO THE SWING BEAM PLATE AND THE SWING BEAM SUPPORT USING A 9 CARRIAGE BOLT WITH A TORQUE WASHER AND A 3 8 LOCK NUT WITH A 3 8 WASHER ON THE BOTTOM PLACE GREEN BOLT CAPS OVER EXPOSED THREADS AFTER SECURING 4 FASTEN THE SWING BEAM TO THE SWING BEAM PLATE FROM UNDERNEATH WITH A 3 8 X 3 1 2 LAG SCREW AND 3 8 WASHER 5 IF NECESSARY USE VISE GRIPS TO HOLD CARRIAGE BOLTS IN PLACE WH...

Page 88: ...EVEL STEP 28 LEVEL SWING BEAM IMPORTANT NOTE THE LEGS ARE DESIGNED TO ACCOMODATE SWING BEAMS ON UNEVEN GROUND DOWN SLOPE THE LEGS ARE LONGER THAN REQUIRED IF YOUR GROUND IS RELATIVELY LEVEL YOU MAY EITHER A DIG IN BOTH LEGS WHERE THEY MEET THE GROUND OR B BEND THE LEGS OUT SLIGHTLY TO MATCH YOUR GRADE IN OUT 78 ...

Page 89: ...X 58 SWING LEG CROSS MEMBER AGAINST THE SWING BEAM LEGS 2 LEVEL CROSS MEMBER AND MARK THE LOCATION OF THE SECURING HOLES INSIDE THE CROSS MEMBER HOLES 3 USE 3 8 X 3 1 2 LAG SCREWS WITH 3 8 WASHERS TO SECURE THE CROSS MEMBER TO THE SWING BEAM LEGS STEP 29 SWING LEG CROSS MEMBER 79 ...

Page 90: ... 51 1 8 ROOF SUPPORT RIGHT AND TWO 5 4 X 6 X 10 ROOF PEAK SUPPORT PIECES 2 FIND A FLAT SURFACE TO WORK ON LAY THE ROOF SUPPORTS DOWN ON THE FLAT SURFACE WITH THE COUNTERSUNK HOLES FACING UP ALIGN THE ANGLED ENDS OF THE ROOF SUPPORTS FLUSH WITH ONE ANOTHER PLACE A ROOF PEAK SUPPORT ON TOP OF THE ROOF SUPPORTS AS SHOWN THE EDGES SHOULD BE FLUSH WHERE SHOWN BELOW 3 USE FOUR 8 X 2 WOOD SCREWS TO ATTAC...

Page 91: ...A INSTALLING ROOF SUPPORT ASSEMBLIES 1 PLACE THE ROOF SUPPORT ASSEMBLIES ON TOP OF THE DECK OF THE PLAY SET CLIMB ONTO THE DECK TO INSTALL THE ROOF SUPPORT ASSEMBLIES 2 ATTACH THE ROOF SUPPORT ASSEMBLIES TO THE CORNER POSTS WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS 81 ...

Page 92: ... BOARDS OVERLAPPING 2 FASTEN THE ROOF STARTER BOARDS TO THE ROOF SUPPORTS WITH 8 X 1 1 2 WOOD SCREWS MEASURE DIM A ACROSS THE BOTTOM OF THE ROOF SUPPORTS NEAR THE CORNER POSTS WHEN ATTACHING THE ROOF STARTERS DIM B AT THE ROOF PEAK SHOULD MATCH DIM A THIS WILL MAKE THE ROOF SUPPORTS PARALLEL TO EACH OTHER DUE TO WOOD MILLING VARIATIONS YOUR HOLES IN THE ROOF STARTERS WILL EITHER BE CENTERED ON THE...

Page 93: ...47 1 2 ROOF PEAK 8 X 1 1 4 WOOD SCREW STEP 32 ROOF PEAK 1 PLACE THE 47 1 2 ROOF PEAK ON TOP OF THE ROOF STARTER BOARDS 2 FASTEN THE ROOF PEAK TO THE ROOF STARTER BOARDS WITH 8 X 1 1 4 WOOD SCREWS 83 ...

Page 94: ...OF BOARDS ON TOP OF THE ROOF SUPPORTS FITTING THE TONGUE END INTO THE GROOVE END OF THE ROOF STARTERS EACH SIDE OF THE ROOF GETS 11 ROOF BOARDS 2 FASTEN THE ROOF BOARDS TO THE ROOF SUPPORTS WITH 1 1 2 WOOD SCREWS 3 FIT THE TONGUE END OF THE 1 X 4 X 47 1 2 ROOF FINISHER INTO THE GROOVE END OF THE LAST ROOF BOARD FASTEN IT TO THE ROOF SUPPORT WITH FOUR 1 1 2 WOOD SCREWS TIP INSTALL FOUR ROOF BOARDS ...

Page 95: ...ING CLIP SWING CHAIN STEP 34 HANGING THE SWINGS 1 START BY ATTACHING ONE SPRING CLIP TO EACH IRON DUCTILE ON THE SWING BEAM 2 ATTACH ONE CHAIN PER ACCESSORY TO EACH SPRING CLIP 3 ADJUST HEIGHT AS NEEDED 85 ...

Page 96: ...OM THE BOTTOM OF THE CORNER POSTS ON THE LEFT SIDE OF THE FORT MARK THESE POSITIONS ON THE OUTSIDE OF THE CORNER POSTS ATTACH THE 2 X 4 X 47 1 2 SAFETY BOARD WITH OFFSET HOLES ON THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS NOTE THE OFFSET HOLES CAN BE PLACED UP OR DOWN IN THIS STEP 86 ...

Page 97: ...ER PLACE A 2 X 4 X 32 1 2 PT LEG ON TOP AT THE 7 1 2 DIMENSION THE TOP OF THE PT LEG SHOULD BE FLUSH TO THE TOP OF THE PT TOP SUPPORT ATTACH THE PT LEG TO THE SUPPORTS WITH 8 X 2 1 2 WOOD SCREWS 4 PLACE THE PICNIC TABLE SLAT NEXT TO THE PICNIC TABLE LEG FOR EACH ASSEMBLY BELOW LEAVE A 3 16 GAP BETWEEN THE TOP OF THE SLAT AND THE LEG USE THE 6 15 16 DIMENSION TO LOCATE THE BOTTOM END OF THE SLAT FA...

Page 98: ...E MARK ON THE RIGHT FRONT CORNER POST ATTACH THE RIGHT SIDE ASSEMBLY TO THE INSIDE OF THE CORNER POST WITH 8 X 3 WOOD SCREWS 3 PLACE THE TOP OF THE LEFT SIDE ASSEMBLY FLUSH TO THE MARK ON THE RIGHT REAR CORNER POST ATTACH THE LEFT SIDE ASSEMBLY TO THE INSIDE OF THE CORNER POST WITH 8 X 3 WOOD SCREWS NOTE RAMP AND ROCK WALL REMOVED FOR CLARITY 26 3 8 LEFT SIDE ASSEMBLY LEG ON INSIDE RIGHT SIDE ASSE...

Page 99: ... 6 X 43 PT TOP AND SEAT BOARDS 2 CENTER THE HOLES IN THE BOARDS OVER THE TOP OR SEAT SUPPORTS 3 FASTEN THE PT TOP AND SEAT BOARDS TO THE TOP OR SEAT SUPPORTS WITH 8 X 2 1 2 WOOD SCREWS 8 X 2 1 2 WOOD SCREWS 5 4 X 6 X 43 PT TOP SEAT BOARDS 89 ...

Page 100: ... TO THE TOP OF THE SWING LEG BRACKET 2 FASTEN THE TIRE SWING LEGS TO THE SWING LEG BRACKET WITH 3 8 X 3 1 2 LAG SCREWS AND 3 8 WASHERS 3 8 WASHER LAG SCREW SWING LEG BRACKET 3 8 X 3 1 2 4 X 4 X 72 TIRE SWING LEG TIRE SWING LEGS FLUSH TO TOP OF SWING LEG BRACKET 90 ...

Page 101: ...E BOLT 1 LINE UP THE HOLES OF THE TIRE SWIVEL WITH THE HOLES IN THE TIRE SWING BEAM 2 FASTEN THE TIRE SWIVEL TO THE TIRE SWING BEAM USING 3 8 X 7 CARRIAGE BOLTS WITH TORQUE WASHERS AND 3 8 WASHERS WITH 3 8 LOCK NUTS 3 PLACE BOLT CAPS OVER EXPOSED THREADS STEP 40 TIRE SWING 91 ...

Page 102: ...67 1 7 7 5 6 1 0 72 7 6 1 0 5 7 86 1 55 2 76 7 72548 6 56 21 723 2 7 7 5 6 1 0 1 2 1876 7 6 56 520 81 51 7 3 2 7 3 29 5 1 326 7 5 6 86 6 5 7 6 5 25 7 2 1 7 17 5 2 7 6 1 0 5 7 2 187 2 7 3 55 2 7 72548 6 5 6 5 6 5 92 ...

Page 103: ...GRADE ALSO SEE STEP 44 AN EXTRA PERSON IS NEEDED FOR THIS STEP 1 SIT THE SWING BEAM LEGS UPRIGHT 2 TAKE THE ASSEMBLED TIRE SWING BEAM AND LEGS AND INSERT THE SWING BEAM INTO THE GAP BETWEEN THE BACK RIGHT CORNER POST AND THE PANEL SLAT PLACE A SMALL LEVEL ON TOP OF THE BEAM IN ORDER TO LEVEL CORRECTLY 3 WITH A 3 8 DRILL BIT USE THE PRE DRILLED HOLES IN THE END OF THE TIRE SWING BEAM AS A TEMPLATE ...

Page 104: ...BEAM TO THE CORNER POST USING 5 16 X 7 HEX BOLTS WITH 5 16 AND 1 2 WASHERS THROUGH THE TIRE SWING BEAM AND CORNER POST INTO THE T NUTS 4 AFTER THE TIRE SWING BEAM HAS BEEN SECURED INSTALL THE 5 4 X 3 X 28 1 4 PANEL SLAT FLUSH TO THE SIDE OF THE TIRE SWING BEAM WITH 2 WOOD SCREWS 5 THE END OF THE 7 HEX BOLTS SHOULD NOT EXTEND PAST THE FLANGED SIDE OF THE T NUT IF IT DOES THEN PUT 5 16 BOLT CAPS OVE...

Page 105: ...AM LEVEL STEP 44 LEVEL TIRE SWING BEAM IMPORTANT NOTE THE LEGS ARE DESIGNED TO ACCOMODATE SWING BEAMS ON UNEVEN GROUND DOWN SLOPE THEY ARE LONGER THAN REQUIRED IF YOUR GROUND IS RELATIVELY LEVEL YOU MAY NEED TO EITHER A DIG IN BOTH LEGS WHERE THEY MEET THE GROUND OR B BEND THE LEGS OUT SLIGHTLY TO MATCH YOUR GRADE 95 ...

Page 106: ...TION THE 2 X 4 X 47 1 2 TIRE SWING LEG CROSS MEMBER AGAINST THE SWING LEGS 2 LEVEL THE TIRE SWING CROSS MEMBER AND MARK THE LOCATION OF THE SECURING HOLES INSIDE THE CROSS MEMBER HOLES ONTO THE SWING LEGS 3 USE 3 8 X 3 1 2 LAG SCREWS WITH 3 8 WASHERS TO SECURE THE TIRE SWING CROSS MEMBER TO THE SWING BEAM LEGS 96 ...

Page 107: ...6 HANGING THE TIRE SWING 1 START BY ATTACHING THREE SPRING CLIPS TO THE TIRE SWIVEL ON THE SWING BEAM 2 ATTACH ONE CHAIN AT A TIME TO ONE SPRING CLIP 3 ADJUST HEIGHT AS NEEDED SPRING CLIP TIRE SWING CHAIN 97 ...

Page 108: ...OPE THROUGH THE HOLES IN THE ROPE LADDER RUNNER AND TIE THEM OFF GRAB EACH ROPE AND ATTEMPT TO WRAP IT AROUND YOUR HAND IF THE ROPE WRAPS AROUND YOUR HAND IT IS TOO LOOSE IF THE ROPE IS TOO LOOSE UNTIE THE KNOT BEHIND THE ROPE LADDER RUNNER AND RETIE IT UNTIL YOU CAN NO LONGER WRAP THE ROPE AROUND YOUR HAND ROPE LADDER RUNNER LADDER SUPPORT AND TIE 3 KNOTS THE BOTTOM OF EACH 2 MEASURE DOWN 6 BELOW...

Page 109: ...COPE BAG FASTEN ONE OF THE CIRCLE TELESCOPE BRACKETS TO THE TOP OF THE CENTER POST ON THE FRONT OF THE PLAY SET 2 PLACE THE TELESCOPE STAND AND TELESCOPE INTO THE SLOT OF THE TELESCOPE BRACKET 3 FASTEN THE REMAINING TELESCOPE BRACKET TO THE OPPOSITE SIDE THAT THE FIRST TELESCOPE BRACKET WAS INSTALLED ON WITH 1 1 4 WOOD SCREWS PROVIDED WITH THE TELESCOPE 99 ...

Page 110: ...ER PROVIDED WITH THE SAFETY HANDLES 3 ATTACH EACH SAFETY HANDLE TO THE PANEL SLATS WITH TWO PAN HEAD SCREWS AND TWO WASHERS 1 LOCATE THE SAFETY HANDLE BAG 2 ADJUST THE SAFETY HANDLES UP OR DOWN TO SUIT THE NEEDS OF YOUR CHILD STEP 49 SAFETY HANDLES 100 ...

Page 111: ...RT 3 THE UNTIED END WILL GO THROUGH THE HOLE OF THE BOTTOM ROCK WALL BOARD TIE A SECURE KNOT AT THE END MAKING SURE THAT THE ROPE IS TIGHT AND WILL NOT WRAP AROUND YOUR HAND HINT TO REDUCE THE AMOUNT OF SLACK IN THE ROPE LIFT THE ROCK WALL ASSEMBLY SLIGHTLY WHEN TYING THE KNOT IN THE BOTTOM ROCK WALL BOARD WHEN YOU LOWER THE ASSEMBLY THE ROPE WILL TIGHTEN IF THERE IS A LARGE AMOUNT OF EXCESS ROPE ...

Page 112: ...STEP 51 FLAG KIT 1 PLACE A FLAGON THE CORNER POSTS AT THE FRONT OF THE FORT 2 ATTACH THE BASE OF THE FLAG WITH THE 1 2 PHILLIPS HEAD SCREWS PROVIDED DO NOT OVER TIGHTEN FLAG 1 2 PHILLIPS HEAD SCREW 102 ...

Page 113: ...THE SANDBOX BOARDS WITH 8 X 2 WOOD SCREWS 3 LOCATE THE NAME PLATE FOR YOUR PLAY SET ATTACH THE NAME PLATE TO THE FRONT OF THE SWING BEAM WITH 8 X 1 WOOD SCREWS STEP 52 SANDBOX SEATS AND NAMEPLATE ATTACH NAME PLATE HERE WITH TWO 8 X 1 WOOD SCREWS A SANDBOX SEAT 5 4 X 6 X 22 5 4 X 6 X 22 SANDBOX SEAT 8 X 2 WOOD SCREW 103 ...

Page 114: ...AGAINST THE ROOF SUPPORTS 3 ATTACH THE PLASTIC SUNBURST WITH SIX 8 X 2 WOOD SCREWS ALONG THE SIDES ATTACH THE TRIANGLE PORTION OF THE SUNBURST PIECE WITH 8 X 2 1 2 WOOD SCREWS 4 REPEAT SUBTEPS 2 AND 3 ON THE OTHER SIDE OF THE PLAY SET PLASTIC SUNBURST 8 X 2 1 2 WOOD SCREWS 8 X 2 WOOD SCREWS 6 IN THE SIDES 2 IN TRIANGLE PORTION PLASTIC SUNBURST ROOF SUPPORTS 104 ...

Page 115: ...AGAINST YOUR HAND IF THE TOP PART OF THE STAKE TWISTS WHEN IT ENCOUNTERS A ROCK OR ROOT YOU MAY HAVE TO BEND THE TOP PORTION OF THE STAKE AGAINST THE SWING LEG FINALLY INSTALL THE SCREW AND WASHER 2 ATTACH EACH GROUND STAKE TO THE SWING LEG WITH A 14 X 2 PAN HEAD SCREW AND A 1 4 FENDER WASHER PROVIDED WITH THE GROUND STAKE DETAIL A SCALE 1 6 STAKE PAN HEAD SCREW 14 x 2 GROUND 1 4 FENDER WASHER 105...

Page 116: ...PILOT HOLE 1 BELOW THE CENTER OF THE T NUT DRILL THE HOLE 2 DEEP 3 PLACE THE STEERING WHEEL INSERT INSIDE THE STEERING WHEEL 4 USE THE 2 1 2 LAG SCREW AND WASHER TO FASTEN THE STEERING WHEEL TO THE REAR CENTER POST DO NOT OVER TIGHTEN THE LAG SCREW OR THE STEERING WHEEL WILL NOT TURN 5 PLACE THE STEERING WHEEL CAP OVER THE CENTER OF THE STEERING WHEEL AND SNAP IT INTO THE STEERING WHEEL INSERT 106...

Page 117: ...PART 2 CLATTER BRIDGE ASSEMBLY 107 ...

Page 118: ...RIS 3 LAY OUT EACH OF THE 4 X 4 X 96 CORNER POSTS IN THE AREA YOU INTEND ON BUILDING THE TOWER OF THE CLATTER BRIDGE 4 USE THE DIAGRAM BELOW TO CORRECTLY IDENTIFY AND ORIENT THE NECESSARY DIRECTION THE POSTS SHOULD FACE NOTE LETTERS A B C AND D ARE FOR REFERENCE ONLY YOUR POSTS ARE NOT LABELED WITH THESE LETTERS 5 USE A HAMMER TO SEAT THE T NUTS AFTER INSERTING THEM INTO THE HOLES SHOWN IN THE DIA...

Page 119: ...F THE SANDBOX BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 3 LAY THE 2 X 4 X 36 3 4 TOP PANEL BOARD ON TOP OF THE RIGHT SIDE CORNER POSTS 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE COUNTERSUNK HOLES OF THE TOP PANEL BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS 5 DO NOT INSTALL LAG SCREWS AT THIS TIME 2 X 4 X 36 3 4 FRONT OF TOWER OFFSE...

Page 120: ... SIDE CORNER POSTS IN THE MIDDLE OF THE CORNER POSTS THE COUNTERSUNK HOLES IN THE BOTTOM PANEL BOARD MUST BE OFFSET UP 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE BOTTOM PANEL BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 5 LAY THE 2 X 4 X 36 3 4 TOP PANEL BOARD ON TOP OF THE LEFT SIDE CORNER POSTS 6 USE 5 16 X 4 1 2 HEX BOLT...

Page 121: ...E ASSEMBLIES 2 FASTEN THE 2 X 4 X 36 3 4 DECK SUPPORTS TO THE HOLES AT 54 1 2 WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 D STEP 4 DECK SUPPORTS LEFT SIDE DECK SUPPORT HEX BOLT 5 16 X 4 1 2 FRONT OF TOWER FRAME CLARITY NOT SHOWN FOR 5 16 WASHER 2 X 4 X 36 3 4 2 X 6 BOTTOM PANEL BOARD RIGHT SIDE FRAME 2 X 4 X 36 3 4 DECK SUPPORT WITH HOLES 111 ...

Page 122: ...NDBOX BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 3 PLACE THE 2 X 4 X 36 3 4 TOP PANEL BOARD ON THE FRONT OF THE CORNER POSTS 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE HOLES OF THE TOP PANEL BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS D STEP 5 FRONT FRAME ASSEMBLY BOARD HEX BOLT 5 16 WASHER 5 16 X 4 1 2 OFFSET DOWN SANDBOX BOARD 2 X...

Page 123: ...N THE SANDBOX BOARD SHOULD BE OFFSET DOWN 2 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE SANDBOX BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 3 PLACE THE 2 X 4 X 36 3 4 TOP PANEL BOARD ON THE REAR OF THE CORNER POSTS 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE HOLES OF THE TOP PANEL BOARD TO THE T NUTS INSTALLED...

Page 124: ...DECK OF THE TOWER TO THE DECK OF THE FORT PLACE A DECK BOARD ACROSS THE 2 X 4 S THEN PLACE A 2 X 4 X 66 BRIDGE RAIL ON TOP OF THE DECK BOARD AND ON TOP OF THE FORT DECK PLACE A LEVEL ON TOP OF THE 66 BRIDGE RAIL THEN MAKE THE DECKS LEVEL TO ONE ANOTHER D 59 5 16 X 3 1 2 LAG SCREW 5 16 WASHER FRONT OF TOWER PUT 5 16 X 3 1 2 LAG SCREWS IN THE BOTTOM HOLES OF THESE BOARDS ONCE YOU LEVEL AND SQUARE TH...

Page 125: ... 5 4 X 4 X 29 3 8 DECK SPACERS BETWEEN THE CORNER POSTS MAKE EACH DECK SPACER FLUSH TO THE INSIDE SURFACE OF THE 2 X 6 OR THE OUTSIDE SURFACE OF THE CORNER POSTS DO NOT ATTACH THE DECK SPACERS YET 5 4 X 4 X 29 3 8 DECK SPACER 4 8 3 3 4 3 1 4 1 2X 1 3 4 5 4 X 4 X 36 11 16 DECK BOARD 1 1 4 8 3 1 4X 8 4 1 8 D A B BOTTOM PANEL TOWER INSIDE OF THE 2 X 6 BOARD C FRONT OF 2 X 6 X 36 3 4 5 4 X 4 X 29 3 8 ...

Page 126: ...BOTTOM PANEL BOARD SHOULD FLUSH TO THE TOP OF THE DECK 3 FASTEN THE BOTTOM PANEL BOARD TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS WITH 5 16 WASHERS LEAVE THE LAG SCREWS LOOSE UNTIL THE NEXT STEP 2 X 6 UNTIL NEXT STEP B 5 16 WASHER A LAG SCREW TOWER AT LEFT LEAVE LOOSE D OF C 5 16 X 3 1 2 FRONT 5 4 X X 4 X 36 1 2 DECK BOARD 2 X 6 X 36 3 4 BOTTOM PANEL BOARD OFFSET UP MAKE TOP OF THE BOARD FLU...

Page 127: ...E 4 TIGHTEN THE FASTENERS IN THE 2 X 6 AT THE FRONT OF THE TOWER AND IN THE BOTTOM PANEL BOARD WITH HOLES 5 TIGHTEN THE FASTENERS IN THE 2 X 6 ON THE LEFT SIDE OF THE TOWER 6 PLACE THE 2 X 4 X 36 3 4 BOTTOM PANEL BOARD AGAINST THE RIGHT SIDE OF THE TOWER LEVEL THE TOP OF THE BOARD WITH THE TOP OF THE DECK BOARDS FASTEN IT TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG D 2 X 4 X 36 3 4 BOARD AT RIGHT SI...

Page 128: ...DECK BOARDS TO THE DECK SUPPORTS WITH 2 WOOD SCREWS B C STEP 11 DECK 1 INSTALL THE 5 4 X 6 X 36 1 2 DECK BOARDS LEAVE A UNIFORM APPROXIMATELY 1 4 SPACE BETWEEN THE D 5 4 X 6 X 36 1 2 FRONT OF TOWER DECK BOARD 2 WOOD SCREWS 118 ...

Page 129: ...NEL SLATS 2 IF THE SLATS ARE NOT ALREADY PRE DRILLED THEN PRE DRILL THE PANEL SLATS 1 FROM EACH END ON CENTER WITH A 1 8 DRILL BIT SEE TOP LEFT PICTURE BELOW 3 ON THE LEFT SIDE OF THE TOWER INSTALL TWO PANEL SLATS 1 3 4 AWAY FROM EACH CORNER POST THEN INSTALL THE REMAINING TWO PANEL SLATS AS SHOWN IN THE PICTURE AT THE BOTTOM LEFT BELOW ATTACH THE PANEL SLATS WITH 2 WOOD SCREWS 3 4 1 1 8 6 8 1 17 ...

Page 130: ...2 TIC TAC TOE MOUNTS 4 USE THE SCREWS INCLUDED WITH THE TIC TAC TOE TO ATTACH THE GREEN BRACKETS TO THE TIC TAC TOE MOUNTS EACH GREEN BRACKET SHOULD BE CENTERED OVER THE TIE TAC TOE MOUNT STEP 13 TIC TAC TOE ASSEMBLY TIC TAC TOE MOUNT 5 4 X 3 X 17 1 2 TIC TAC TOE MOUNT GREEN BRACKET GREEN BRACKET 5 4 X 3 X 17 1 2 TIC TAC TOE AFTER ASSEMBLING 120 ...

Page 131: ...T THE LEFT SIDE OF THE TOWER ON THE INSIDE THE TIC TAC TOE SHOULD BE APPROXIMATELY 3 OFF THE DECK 2 ATTACH THE TIC TAC TOE MOUNTS TO THE PANEL SLATS WITH 8 X 1 3 4 WOOD SCREWS 8 X 1 3 4 WOOD SCREWS PANEL SLATS AT LEFT SIDE OF TOWER TIC TAC TOE PANEL WITH MOUNTS ATTACHED 3 121 ...

Page 132: ...GE RAIL TO THE CORNER POST WITH 5 16 X 3 1 2 LAG SCREWS WITH 5 16 WASHERS 2 MEASURE 16 FROM THE TOP OF EACH BRIDGE RAIL AND MAKE A PENCIL MARK ON THE INSIDE OF THE CORNER POSTS 3 PLACE THE BOTTOM OF EACH LOWER 2 X 4 X 66 BRIDGE RAIL ON THE MARK ON THE CORNER POST D FRONT FACE THE INSIDE IN EACH END COUNTERSUNK THE INSIDE HOLES FACE OF 5 16 X 3 1 2 5 16 WASHER COUNTERSUNK HOLES 2 X 4 X 66 BRIDGE RA...

Page 133: ...E THE BRIDGE RAILS AGAINST THE GREEN CORNER POST AND CENTER POST ON THE PLAY SET 2 LEVEL EACH TOP BRIDGE RAIL AND ATTACH THEM TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS 3 ATTACH EACH LOWER BRIDGE RAIL TO THE CORNER POSTS USING THE 16 DIMENSION AT THE FORT AS SHOWN ON STEP 15 AND BELOW ATTACH EACH LOWER BRIDGE RAIL WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS 123 ...

Page 134: ...E RAIL SLATS 3 FROM THE FACE OF THE CORNER POSTS AND ATTACH WITH 2 WOOD SCREWS THE SLATS WILL MOUNT ON THE OUTSIDE OF THE BRIDGE RAILS 3 ATTACH THE REMAINING SLATS TO THE UNIT WITH 3 SPACING BETWEEN THE SLATS SLAT 5 4 X 3 X 16 BRIDGE RAIL 2 WOOD SCREW 5 4 X 3 X 16 BRIDGE RAIL SLAT 3 4 1 16 5 5 16 4 1 1 3 1 2X 1 8 LEFT SIDE VIEW 3 SPACE OFF CORNER POST 3 SLAT SPACING 124 ...

Page 135: ...S USE A HAMMER TO SEAT THE T NUTS INTO THE BOARDS 2 FLIP ALL 15 BRIDGE DECK BOARDS OVER SO THAT THE FLANGE OF THE T NUT IS FACING DOWN LAY THE BRIDGE DECK BOARDS OUT ON A FLAT SURFACE AS SHOWN BELOW STEP 18 BRIDGE DECK AND CHAIN ASSEMBLY BRIDGE DECK T NUT BOARD 2 X 4 X 29 T NUT FLANGE 125 ...

Page 136: ... DECK BOARD 96 CHAIN SECTIONS B 1 LOCATE TWO 96 CHAIN SECTIONS THAT SHIPPED WITH THE CLATTER BRIDGE 2 PLACE THE CHAINS OVER THE HOLES IN THE BRIDGE DECK BOARDS AS SHOWN BELOW 3 LINE UP THE 18TH LINK IN THE CHAINS WITH THE FIRST BRIDGE DECK BOARD HOLES STEP 19 BRIDGE DECK AND CHAIN ASSEMBLY 126 ...

Page 137: ...E BETWEEN THE BOLTS 4 PLACE A 5 16 X 1 3 4 HEX BOLT WITH 5 16 WASHER THROUGH THE CHAIN LINK THEN THROUGH THE 5 16 WASHER THEN THROUGH THE HOLE IN THE BRIDGE DECK BOARD AND SCREW IT INTO THE T NUT TIGHTEN THE BOLT BUT NOT SO TIGHT THAT YOU CRACK THE WOOD 5 REPEAT SUBSTEPS 3 4 UNTIL YOU HAVE SECURED THE CHAIN TO THE BRIDGE DECK BOARDS ALONG ONE SIDE THEN START OVER WITH THE OTHER CHAIN AND REPEAT TH...

Page 138: ... CORRECT GAP GO UNDERNEATH THE TOWER DECK AND USE A QUICK PANEL BOARD ON THE TOWER THIS MEANS THAT YOU WILL HAVE TO CONNECT THE ENDS OF THE CHAINS STEP 21 BRIDGE DECK CHAIN INSTALLATION LINK TO ATTACH THE CHAINS TOGETHER IF YOU HAVE LOOSE ENDS OF THE CHAINS HANGING DOWN 1 LAY THE BRIDGE DECK CHAINS ASSEMBLY BETWEEN THE PLAY SET AND THE TOWER WITH THE CHAINS FACING THE GROUND THREAD THE CHAIN ENDS ...

Page 139: ...OOF SUPPORTS FLUSH WITH ONE ANOTHER PLACE A ROOF PEAK SUPPORT ON TOP OF THE ROOF SUPPORTS AS SHOWN THE EDGES SHOULD BE FLUSH WHERE SHOWN BELOW 3 USE FOUR 8 X 2 WOOD SCREWS TO ATTACH THE ROOF PEAK SUPPORT TO THE ROOF SUPPORTS AS SHOWN BELOW 4 MAKE ONE MORE ROOF SUPPORT ASSEMBLY BY REPEATING 2 AND 3 ROOF SUPPORT RIGHT 2 X 4 X 27 2 X 4 X 27 ROOF SUPPORT LEFT COUNTERSUNK HOLE FACES UP 5 4 X 6 X 10 ROO...

Page 140: ...RE AS SHOWN BELOW AND MAKE MARKS ON THE CORNER POSTS ON THE INSIDE 3 DRILL A 9 64 HOLE BY 2 1 2 DEEP AT EACH MARK 4 REPEAT SUBSTEPS 2 3 ON THE INSIDE OF THE OTHER POSTS AS POINTED OUT BELOW REPEAT THE MEASURE MARK DRILL PROCESS ON THE INSIDE OF THESE CORNER POSTS USE 1 7 8 FOR GREEN POSTS STAINED 16 1 POSTS 1 1 13 33 3 8 33 7 16 130 ...

Page 141: ...ON INSIDE STEP 24 INSTALL ROOF SUPPORT ASSEMBLIES 1 PLACE TWO ROOF SUPPORT ASSEMBLIES ON THE CLATTER BRIDGE TOWER DECK 2 THE TRIANGLE ROOF PEAK SUPPORT SHOULD FACE THE INSIDE 3 ATTACH EACH ROOF SUPPORT ASSEMBLY TO THE HOLES DRILLED ON THE INSIDE OF THE CORNER POSTS WITH TWO 5 16 X 3 1 2 LAG SCREWS WITH TWO 5 16 WASHERS 131 ...

Page 142: ...A OVERHANG 8 X 1 1 2 WOOD SCREW 1 X 4 X 36 3 4 ROOF STARTER STEP 25 ROOF STARTERS 1 PLACE THE 1 X 4 X 36 3 4 GROOVE ONLY ROOF STARTERS AT THE PEAK OF THE ROOF REFER TO THE DIAGRAM BELOW AND MAKE THE OVERHANG THE SAME ON EACH SIDE OF THE STARTER 2 PLACE THE STARTERS AS CLOSE TO EACH OTHER AS POSSIBLE WITHOUT THEM OVERLAPPING 3 FASTEN THE ROOF STARTER BOARDS TO THE ROOF SUPPORTS WITH 1 1 2 WOOD SCRE...

Page 143: ...AK BOARD 1 TO ROOF PEAK BOARD 2 WITH FOUR 8 X 1 1 2 WOOD STEP 26 ROOF PEAK ASSEMBLY TO THE ROOF STARTERS WITH EIGHT 8 X 1 1 4 WOOD SCREWS 2 PLACE THE ROOF PEAK ASSEMBLY ON TOP OF THE ROOF STARTERS FASTEN THE ROOF PEAK END VIEW ROOF PEAK ASSEMBLY ROOF STARTERS WOOD SCREW ROOF PEAK BOARD 2 8 X 1 1 2 ROOF PEAK BOARD 1 FLUSH FLUSH ROOF PEAK ASSEMBLY 133 ...

Page 144: ...TO THE ROOF SUPPORTS WITH FOUR 8 X 1 1 2 WOOD SCREWS 3 REPEAT SUBSTEP 2 FOR THE NEXT 3 ROOF BOARDS 4 LOCATE A 1 X 4 X 36 3 4 ROOF FINISHER TONGUE ONLY INSERT THE TONGUE OF THE ROOF FINISHER INTO THE GROOVE OF THE LAST ROOF BOARD SECURE THE ROOF FINISHER TO THE ROOF SUPPORTS WITH FOUR 8 X 1 1 2 WOOD SCREWS 5 REPEAT SUBSTEPS 1 THROUGH 4 FOR THE ROOF BOARDS AND ROOF FINISHER ON THE OTHER SIDE OF THE ...

Page 145: ... AND 5 PLACE THE STEPS INTO THE SLOTS ON THE PUT THE SCREWS INTO THE OTHER SIDE ANGLE BRACKETS TO THE INSIDE OF THE LADDER RAILS WITH 5 16 X 1 1 2 BOLTS 5 16 WASHERS INTO THE 5 16 T NUTS LADDER SIDES AND FASTEN WITH 2 WOOD SCREWS 1 FIND TWO 2 X 4 X 66 LADDER SIDES 2 POSITION THE LADDER SIDES SO THAT THE SLOTS IN THE BOARDS ARE FACING EACH 4 FIND FIVE 2 X 4 X 17 LADDER STEPS 7 INSTALL THE 90 8 INST...

Page 146: ...A STEP 29 MOUNTING THE LADDER 1 PLACE THE TOP OF THE BRACKETS 1 1 2 DOWN FROM THE TOP OF THE 2 X 6 2 CENTER THE LADDER SIDE TO SIDE 3 MARK THROUGH EACH BRACKET ONTO THE 2 X 6 4 DRILL 3 8 HOLES AT EACH MARK THROUGH THE 2 X 6 5 INSTALL T NUTS INTO THE BACK SIDE OF THE 2 X 6 6 FASTEN THE BRACKETS TO THE 2 X 6 WITH 5 16 X 1 1 2 HEX BOLTS AND 5 16 WASHERS 136 ...

Page 147: ... SAFETY HANDLES 1 PLACE A PLASTIC SAFETY HANDLE ON EACH CORNER POST ABOVE THE LADDER 2 ADJUST THE SAFETY HANDLE UP OR DOWN TO SUIT THE NEEDS OF YOUR CHILD 3 FASTEN EACH SAFETY HANDLE WITH THE 1 4 FLAT WASHERS AND 14 X 1 1 4 PAN HEAD SCREWS PROVIDED WITH THE SAFETY HANDLES 137 ...

Page 148: ...FRONT RIGHT OF THE CLATTER BRIDGE LAY THE SLIDE ON THE DECK WITH THE LIP EXTENDING ONTO THE DECK SPACER 2 PREDRILL 1 8 HOLES INTO THE DECK SPACER AT THE SCREW LOCATIONS 3 ATTACH THE SLIDE TO THE DECK SPACER WITH 1 1 4 PAN HEAD SCREWS DO NOT OVERTIGHTEN STEP 31 MOUNTING THE SLIDE 138 ...

Page 149: ...BRIDGE RAILS 1 PLACE THE 5 4 X 3 X 28 1 4 PANEL SLAT FLUSH TO THE SIDE OF THE BRIDGE RAILS AS SHOWN BELOW 2 ATTACH THE PANEL SLAT TO THE ROPE LADDER SUPPORT AND FRONT FACE BOARD ON THE INSIDE WITH 8 X 2 WOOD SCREWS STEP 32 PANEL SLAT 139 ...

Page 150: ...LUGS AND TAP THEM INTO EACH END OF THESE HOLES 1 LOCATE FOUR PLASTIC PLUGS 2 APPLY A DAB OF CLEAR SILICONE ONTO EACH PLUG AND TAP THEM INTO THE FRONT AND BACK SIDE OF THE HOLES SHOWN BELOW STEP 33 PLASTIC PLUGS PLASTIC PLUG 4 140 ...

Page 151: ...1 2 PAN HEAD SCREWS IN EACH HOLE TO FASTEN THE PLASTIC SUNBURST TO THE ROOF SIDES REPEAT SUBSTEPS 2 THROUGH 4 FOR THE PLASTIC SUNBURST ON THE OTHER SIDE OF THE ROOF PLASTIC DORMER SUNBURST PIECES A CLATTER BRIDGE ROOF DETAIL A SCALE 1 3 8 X 1 2 PAN HEAD SCREW PREDRILL 7 64 PILOT HOLES X 1 2 DEEP AT EACH HOLE LOCATION ON BOTH SIDES OF THE PLASTIC SUNBURST INSTALL A 8 X 1 2 PAN HEAD SCREW AT EACH HO...

Page 152: ... because they are for a different model The list below includes parts for your play set that will be leftover when construction is completed 7 pieces 125 3 2850 PS Panel Slats We include these parts for various ways of building the clatter bridge tower 1 piece 2 4 2856 CPFR Center Post Front Rear This part is only used in play sets that do not have a clatter bridge on the front of the play set 142...

Page 153: ...APPENDIX 143 ...

Page 154: ... SCREW QTY 2 8 X 2 WOOD SCREW QTY 4 2 SQUARE DRIVE BIT QTY 1 Chimney and Dormers Hardware Kit 8 10 2015 JH 8 9 1 4 3 2 5 6 7 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES ...

Page 155: ...ASSEMBLY CHIMNEY RIGHT SIDE ASSEMBLY 1 LEFT SIDE CHIMNEY ASSEMBLY 1 CHIMNEY FRONT 1 DESCRIPTION PICTURE QTY ...

Page 156: ...CHIMNEY 2 MOUNTING 1 ASSEMBLY 1 LEFT SIDE DORMER BLOCK 5 4X3X6 3 4 CHIMNEY REAR ASSEMBLY DESCRIPTION PICTURE QTY ...

Page 157: ...DESCRIPTION PICTURE QTY 2 RIGHT SIDE DORMER 07 0031 ASSEMBLY PLASTIC DORMER SUNBURST 2 ...

Page 158: ...KE SURE THE FRONT ROOF EDGES ARE FLUSH TO ONE ANOTHER 3 FASTEN THE LEFT DORMER SIDE TO THE PEAK SUPPORT WITH 8 X 1 1 2 WOOD SCREWS REPEAT SUBSTEPS 1 3 TO CONSTRUCT ANOTHER ROOF ASSEMBLY BOTTOM VIEW FRONT ROOF EDGES FLUSH TO ONE ANOTHER HERE FRONT FACE SUPPORTS THE BACK OF THE PLASTIC DORMER SUNBURST WILL SIT AGAINST THESE IN THE NEXT STEP COMPLETED ROOF ASSEMBLY ...

Page 159: ...T INSTALL A 8 X 1 2 PAN HEAD SCREW AT EACH HOLE LOCATION STEP 2 DORMER 1 PLACE THE PLASTIC DORMER SUNBURST AGAINST THE FRONT FACE SUPPORT ON THE LEFT AND RIGHT ROOF SIDES 2 PREDRILL 7 64 PILOT HOLES BY 1 2 DEEP INTO THE ROOF SIDES AT EACH HOLE LOCATION 3 INSTALL 8 X 1 2 PAN HEAD SCREWS TO FASTEN THE SUNBURST TO THE ROOF SIDES REPEAT SUBSTEPS 1 THROUGH 3 TO CONSTRUCT THE SECOND DORMER A ...

Page 160: ... TO SIDE ON TOP OF THE ROOF 4 ATTACH THE DORMER TO THE ROOF WITH ONE 8 X 2 1 2 WOOD SCREW AT THE REAR PEAK OF THE ROOF ATTACH THE DORMER SUNBURST TO THE ROOF WITH TWO 8 X 1 1 2 WOOD SCREWS REPEAT SUBSTEPS 1 THROUGH 4 FOR THE DORMER ON THE OTHER SIDE OF THE ROOF 8 x 2 1 2 WOOD SCREW DORMER 8 x 1 1 2 WOOD SCREWS DORMER THE UNIT SHOWN ABOVE MAY NOT BE YOUR EXACT PLAY SET SHOWN FOR ILLUSTRATION PURPOS...

Page 161: ...SIDES OF THE CHIMNEY WITH A 2 WOOD SCREW 1 FIND THE REAR AND RIGHT SIDE OF THE CHIMNEY 2 ATTACH THE REAR AND RIGHT SIDES OF THE CHIMNEY WITH A 2 WOOD SCREW CHIMNEY REAR USE A 2 WOOD SCREW IN THIS LOCATION CHIMNEY RIGHT SIDE CHIMNEY LEFT SIDE USE A 2 WOOD SCREW IN THIS LOCATION CHIMNEY FRONT ...

Page 162: ... 5 CHIMNEY 1 ATTACH THE CHIMNEY SIDES FROM THE PREVIOUS SIDES TO FORM THE CHIMNEY WITH 2 AND 1 1 4 WOOD SCREWS USE A 2 WOOD SCREW IN THIS LOCATION EACH SIDE USE 1 1 4 WOOD SCREWS IN THIS LOCATION EACH SIDE ...

Page 163: ...ROOF USE THE DIAGRAM BELOW AS A GUIDE FOR A SUGGESTED PLACE TO MOUNT THE CHIMNEY 2 AFTER INSTALLING THE CHIMNEY MOUNTING BLOCK PLACE THE CHIMNEY ASSEMBLY ON THE ROOF SO THAT THE INSIDE OF THE BACK WALL RESTS AGAINST THE BLOCK 3 FASTEN THE CHIMNEY TO THE CHIMNEY MOUNTING BLOCK WITH A 8 X 1 1 2 WOOD SCREW IN EACH SIDE 1 ON EACH SIDE WOOD SCREWS BACK WALL OF CHIMNEY CHIMNEY MOUNTING BLOCK 5 4 X 3 X 6...

Page 164: ...h 4 Repeat substeps 1 through 3 for the mesh panel on the lower bridge rail on the opposite side 2 The recessed area in the grommet will receive the washer Place a pan head screw through a washer TWO FOR RESIDENTIAL USE ONLY NOTE THE GROMMETS HAVE A RECESSED PART ON ONE SIDE AN IT SHOULD FACE YOU YOU MAY PRE DRILL 1 8 X 1 DEEP HOLES AT EACH GROMMET LOCATION ALONG THE TOP PRIOR TO INSTALLING THE PA...

Page 165: ...lign the edge of the mesh border with the end of the go from the center grommet to the other side and do the same from the center grommet to one end of the mesh and repeat the mark drill install fasteners procedure Then BOARDS THAT ARE FASTENED TO THE CHAINS WITH THE END OF THE 2 X 4 BRIDGE DECK MARK THROUGH THE CENTER OF THE CENTER GROMMET ONTO THE MIDDLE DECK BOARD DRILL A 1 8 X 1 DEEP HOLE AT T...

Page 166: ...Model 1525 BOXES 1525 wood box 1525 Hardware box 2 Windows REV 11 12 2015 Note Plastic Sunburst and Flags shown come with your playset These items are not included with the 1525 kit Treehouse Add On Kit ...

Page 167: ...Add On Kit Wood Accessory and Hardware Lists These lists for the Treehouse Add On Kit are in the Appendix at the end of your play set instruction manual or they are included with this sheet Steps to complete the Treehouse Add On Kit The instruction steps for the Treehouse Add On Kit are in the Appendix at the end of your play set instruction manual or they are included with this sheet If you are a...

Page 168: ...9 12 Assembling The Roof Panels Step 1 Roof Peak Support Step 2 Mounting Roof Sections to Play Set Step 3 Roof Peak Step 4 Sun Support Step 5 Plastic Sunburst Step 6 Wall Panel Boards Step 7 Plastic Windows Step 8 Wall Panel Boards Step 9 Flag Kit Step 10 Telescope Instructions to relocate Pages 23 24 PLEASE READ OWNER S MANUAL CAREFULLY BEFORE STARTING ASSEMBLY TABLE OF CONTENTS 3 ...

Page 169: ... time and familiarize you with all the different pieces in the hardware bag Important note Wood has some natural defects such as knots surface cracks etc We reject parts that are structurally defective We use a high quality lumber in our structures however you should inspect each part for splinters or rough spots and sand them smooth to prevent injury After familiarizing yourself with all of the c...

Page 170: ...ts EXAMPLE OF OFFSET HOLES UP EXAMPLE OF OFFSET HOLES DOWN Counter sunk holes Many of the parts that will be used have counter sunk holes A counter sunk hole is one that surrounds one side of a through hole but does not extend through the wood it s self When using a counter sunk hole the bolt will be inserted through the through hole and either the head of the bolt and washer or nut and washer wil...

Page 171: ...art to fit into a certain area of the play set B We need the designation to be simple The 3600 is the length of the board It means the board is 36 inches long If the code were 3625 then the board is 36 1 4 in length The BPB abbreviation stands for Bottom Panel Board The wood part bill of materials in the instructions has a description which will match the abbreviation closely In the event that the...

Page 172: ...e 2 x 4 board installation shown below Place the board into position Spot Drill through the holes in the 2 x 4 board into the corner posts with an 11 64 drill bit Remove the 2 x 4 board Continue Example 3 8 diameter x 5 lag screw This would be like the 4 x 4 board installation shown below Place the LAG SCREW DIAMETER DRILL BIT SIZE 5 16 DIAMETER 9 64 3 8 DIAMETER 11 64 Pre drilling holes for lag s...

Page 173: ...its 1 8 3 8 9 64 ___ Wrench and Socket ___ Deep Well Socket ___ Level ___ Tape Measure ___ Extension Cord if using standard drill ___ Hammer ___ Pencil KIT CONTENTS Swings Slides Accessories ___ Qty Description ___ 2 Plastic Windows Hardware see following pages Wood Components see following pages 8 ...

Page 174: ...5 16 X 3 1 2 5 16 WASHER QTY 2 8 X 1 1 4 WOOD SCREW QTY 32 1525 HARDWARE PAGE 1 OF 1 11 18 2014 S O 8 X 1 1 2 WOOD SCREW QTY 92 8 9 1 4 3 2 5 6 7 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 9 ...

Page 175: ... 1000 WPB 1 BOARD WALL PANEL 1 X 4 X 10 00 1 3 1150 WTB 4 TOP BOTTOM WINDOW 1 X 3 X 11 50 1 3 1406 WPB 2 BOARD WALL PANEL 1 X 3 X 14 06 1 4 2175 WPB 2 BOARD WALL PANEL 1 X 4 X 21 75 1 2 0988 WPB 3 2 BOARD WALL PANEL 1 X 2 X 9 88 1 X 4 X 20 50 WALL PANEL BOARD 1 4 2050 WPB 10 ...

Page 176: ...PANEL BOARD 1 4 1825 WPB 2 4 5113 RSR 1 RIGHT ROOF SUPPORT 1 5 0688 RP 1 1 ROOF PEAK 1 X 5 X 6 88 2 3 3570 SS 2 SUN SUPPORT 2 X 3 X 35 70 2 X 4 X 51 13 2 X 4 X 51 13 ROOF SUPPORT LEFT 2 4 5113 RSL DESCRIPTION PICTURE QTY 11 ...

Page 177: ...DESCRIPTION PICTURE QTY 2 BOX PANEL 1525 HARDWARE BOX 07 0013 4 10 4350 RPLA ROOF PANEL 4 10 4350 RPRA 1 RIGHT ASSEMBLY ROOF PANEL LEFT ASSEMBLY 1 4 X 10 X 43 50 4 X 10 X 43 50 WINDOW HARDWARE 1 12 ...

Page 178: ...NT VIEW FLUSH 3 ATTACH USING 8 X 1 1 2 WOOD SCREWS THROUGH THE PRE DRILLED HOLES INTO THE ROOF SUPPORT 1 3 FOR THE ROOF SECTION RIGHT ROOF SECTION LEFT 4 X 10 X 43 50 ROOF PANEL RIGHT ASSEMBLY REPEAT SUB STEP 4 FIND THE 2 X 4 X 51 13 ROOF SUPPORT RIGHT AND THE ROOF SUPPORT LEFT COUNTERBORED HOLE 8 X 1 1 2 WOOD SCREW ANGLED END TOP ANGLED END TOP 4 X 10 X 43 50 ROOF PANEL LEFT 2 MAKE SURE THE ANGLE...

Page 179: ... ANOTHER 2 PLACE THE ROOF PEAK SUPPORT ON TOP OF THE ROOF SUPPORTS MAKE SURE THE ROOF PEAK SUPPORT TOP EDGES ARE FLUSH AGAINST THE BOTTOM FACE OF THE ROOF SECTION BOTTOM BATTEN FASTEN USING FOUR 8 X 2 WOOD SCREWS THROUGH THE PRE DRILLED HOLES INTO THE ROOF SUPPORTS FROM 1503 BOX ROOF SECTION RIGHT 5 4 X 6 X 10 ROOF PEAK SUPPORT ROOF SECTION LEFT 8 X 2 WOOD SCREW ROOF SECTION BOTTOM BATTEN 14 ...

Page 180: ...RE THERE ARE NO GAPS IN BETWEEN ROOF BOARDS REMOVED FOR CLARITY ROOF SECTION ASSEMBLY 5 16 X 3 1 2 LAG SCREW FRONT OF PLAY SET PLAY SET ROOF SUPPORT ROOF SUPPORT 5 16 WASHER PLAY SET CORNER POST 3 FASTEN THE ROOF SECTION TO THE PLAY SET ROOF SUPPORTS USING SIX 8 X 2 1 2 WOOD SCREWS THROUGH THE TOP BATTEN PRE DRILLED HOLES CORNER POST SIDE INSIDE VIEW LAG SCREW PLAY SET ROOF SUPPORT ROOF SECTION AS...

Page 181: ... 5 X 6 88 ROOF PEAK PLAY SET ROOF SUPPORT STEP 4 ROOF PEAK 1 MOUNT THE 1 X 5 X 6 88 ROOF PEAK ON TOP OF THE ROOF SECTION ASSEMBLY FLUSH WITH THE PLAY SET ROOF SUPPORTS FASTEN USING TWO 8 X 1 1 4 WOOD SCREWS GENERIC PLAY SET 16 ...

Page 182: ...UN SUPPORT STEP 5 SUN SUPPORT 1 PLACE THE 2 X 3 X 35 70 SUN SUPPORT IN BETWEEN THE ROOF SUPPORTS FASTEN USING 8 X 2 1 2 WOOD SCREWS THROUGH THE PRE DRILLED HOLES ON EACH END MAKE SURE THERE ARE NO GAPS IN BETWEEN THE SUN SUPPORT AND THE ROOF SUPPORT 17 ...

Page 183: ...LASTIC SUNBURST 1 MOUNT THE PLASTIC SUNBURST TO THE ROOF SUPPORTS ON THE ROOF SECTION ASSEMBLY THE PLASTIC SUNBURST MUST BE UP AGAINST THE OVERHANGING ROOF BOARDS FASTEN THE PLASTIC SUNBURST TO THE ROOF SUPPORTS USING TWO 8 X 2 1 2 WOOD SCREWS ON THE TOP AND SIX 8 X 2 WOOD SCREWS ON THE REMAINING HOLES 18 ...

Page 184: ...ST CENTERED BETWEEN THE WALL PANEL BOARDS PREVIOUSLY INSTALLED FASTEN USING SIX 8 X 1 1 4 WOOD SCREWS 4 MOUNT THE 1 X 3 X 11 50 WINDOW TOP BOTTOM USING THE DIMENSIONS SHOWN IN THE DIAGRAM MAKE SURE THE PRE DRILLED HOLES ARE OFFSET UP ON THE TOP BOARDS AND OFFSET DOWN ON THE BOTTOM BOARDS FASTEN USING TWO 8 X 1 1 2 WOOD SCREWS PER BOARD 5 MOUNT THE 1 X 4 X 21 75 WALL PANEL BOARD NEXT TO THE WINDOW ...

Page 185: ...WN OVER THE SUN PIECE ON THE FRONT OF THE PLAY SET ABOVE THE PLASTIC WINDOWS 3 ATTACH THE CROWN TO THE SUN WITH 8 X 1 1 4 WOOD SCREWS FRONT OF PLAY SET PLASTIC WINDOW 1 2 1 2 1 PLASTIC WINDOW SUN SUPPORT WOOD SCREW 8 X 1 1 4 2 1 X 4 X 21 75 WALL PANEL BOARD 1 X 4 X 20 50 WALL PANEL BOARD 1 X 3 X 11 50 WINDOW TOP BOTTOM BOARD 1 X 3 X 11 50 WINDOW TOP BOTTOM BOARD PLAY SET FRONT TOP PANEL BOARD 20 ...

Page 186: ...AVING A 1 4 2 MOUNT THE 1 X 3 X 14 06 WALL PANEL BOARD NEXT SUPPORT USING TWO 8 X 1 1 2 WOOD SCREWS 3 MOUNT THE 1 X 4 X 10 00 WALL PANEL 4 MOUNT THE 1 X 2 X 9 88 WALL PANEL BOARD CENTERED ON TOP OF THE PREVIOUS WALL PANEL BOARDS IT SHOULD BE ABOVE THE PLAY SET PANEL SLAT AS SHOWN IN THE DIAGRAM MAKE SURE THE HOLES ARE CENTERED ON EACH OF THE BOARDS AND FASTEN IT USING SIX 8 X 1 1 4 WOOD SCREWS REP...

Page 187: ...ENTERED ON THE WALL PANEL BOARD NEXT TO THE CORNER POST AT THE FRONT OF THE FORT 2 ATTACH THE BASE OF THE FLAG WITH THE 1 2 PHILLIPS HEAD SCREWS PROVIDED DO NOT OVER TIGHTEN FLAG HEAD SCREW CORNER POST 1 2 PHILLIPS WALL PANEL BOARD 22 ...

Page 188: ...from the other Telescope Bracket Fasten the Telescope Bracket to the 2 x 4 with the 1 1 4 phillips countersunk head screws provided See Mounting to 4 x 4 Board on the other side of this sheet if you wish to mount the Telescope on the top of a 4 x 4 Board WARNING DO NOT LOOK INTO SUN OR OTHER BRIGHT LIGHTS WITH TELESCOPE Please note Telescope does not magnify objects Telescope is intended for make ...

Page 189: ... of 1 Center the Telescope Stand on top of the 4 x 4 board 2 Place the notched area of one of the half circle shaped Telescope Brackets over the top WARNING DO NOT LOOK INTO SUN OR OTHER BRIGHT LIGHTS WITH TELESCOPE Please note Telescope does not magnify objects Telescope is intended for make believe play by children FOR RESIDENTIAL USE ONLY FOR CHILDREN AGES 3 11 4 x 4 board Telescope Stand Half ...

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