PlayNation Play Systems 1500AWC Manual Download

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190 Etowah Industrial Court

Canton, GA 30114

www.playnation.com

Horizon Clubhouse - Wood Roof

Model: 1500AWC

(BOXES: 1501, 1503N,

1507, 1518, 1530 & Slide Box)

Amber Post Option

BOXES: 1520-2bx, 1522

Timber Shield Post Option

BOXES: W-1, 120

*52-2039-W*

52-2039-W

Summary of Contents for 1500AWC

Page 1: ...Reserved 190 Etowah Industrial Court Canton GA 30114 www playnation com Horizon Clubhouse Wood Roof Model 1500AWC BOXES 1501 1503N 1507 1518 1530 Slide Box Amber Post Option BOXES 1520 2bx 1522 Timber...

Page 2: ...that are missing or damaged is use our Quick Response Center located at www playnation com support DO NOT RETURN THIS PRODUCT TO THE RETAILER OR CONTACT THE RETAILER DIRECTLY THE RETAILER DOES NOT STO...

Page 3: ...from those included with one of our swing set packages have a one year limited warranty Cosmetic imperfections and natural tendencies of wood such as peeling splintering warping seasonal checking or c...

Page 4: ...is warranty is void if the product is used in a commercial institutional or multi family setting This warranty does not cover normal wear and tear or a products that have been damaged by acts of God a...

Page 5: ...screw heads should be checked regularly for tightness The ground ladder rope ladder slide swings and other areas where children spend a majority of their playtime should be checked more frequently Pl...

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Page 7: ...31 40 41 50 51 How old are your children 2 3 4 5 6 7 8 How would you rate the quality of this product Would you recommend this product to friends family Yes No Your registration information Comments E...

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Page 9: ...ed product will penetrate and protect the lumber better than a water based product Because climate conditions can vary drastically from region to region we suggest asking the product covering speciali...

Page 10: ...ific model http www playnation com warranty html NOTE Your children s safety is our 1 concern Observing the following statements and warnings reduces the likelihood of serious injury Please review the...

Page 11: ...Model 1500 AWC REAR VIEW REAR VIEW FRONT VIEW...

Page 12: ...nstruction manual 3 DO NOT install the Sandbox Seats in Step 45 Side to Side Wood Roof Step 53 Front to Back Wood Roof or Step 43 Tarp Roof of the main instruction manual 4 DO install the Clubhouse Wa...

Page 13: ...9 1 4 3 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 5 16 X 4 1 2 HEX BOLT QTY 4 2 SQUARE DRIVE TI...

Page 14: ...BRACE 1 X 4 X 9 1 X 3 X 34 3 4 1 4 0900 TBW 3 1 4 0998 OWTB3 TOP BOARD 125 6 2825 PS 7 1 X 3 X 18 PANEL SLAT 5 4 X 6 X 28 1 4 1 3 1800 WTB 1 1 X 3 X 29 7 8 BOARD WINDOW TOP 1 3 2988 OWOS 1 1 1 3 4050...

Page 15: ...2 OPEN WINDOW 1 6 1360 OWTB1 1 X 4 X 27 3 4 1 4 2950 OWB BOTTOM WINDOW BOARD OPEN WINDOW 1 4 5100 WB BOARD 1 5 1 X 4 X 29 1 2 1 6 0843 TBD2 1 X 4 X 51 WALL BOARD 6 1 X 6 X 8 7 16 1 6 1020 TBD1 TOP BOA...

Page 16: ...TOP 1 X 6 X 27 1 6 2775 BBOW 4 OPEN WINDOW BOTTOM BOARD 1 X 6 X 27 3 4 1 6 3400 TBW 1 WINDOW TOP BOARD 1 6 5100 WB 11 WALL BOARD 1 X 6 X 51 1 X 6 X 34 2 4 4750 TPB 1 BOARD TOP PANEL 2 X 4 X 47 1 2 2...

Page 17: ...DESCRIPTION PICTURE QTY 1 1 11 0054 WINDOW 07 0013 1518 HARDWARE NOT SHOWN...

Page 18: ...E WALL 2 REMOVE THE SCREWS THAT CONNECT THE PICNIC TABLE SUPPORTS TO THE CORNER POSTS 3 SET THE PICNIC TABLE ASSEMBLY AND SCREWS ASIDE IN CASE YOU WISH TO REINSTALL THE PICNIC TABLE ON THE OTHER SIDE...

Page 19: ...1 REMOVE THE TWO SANDBOX SEAT BOARDS TO ATTACH THE WALL BOARDS STEP 2 REMOVING SANDBOX SEATS SANDBOX SEAT...

Page 20: ...ANGLE SUPPORTS AT THE FRONT 3 AFTER YOU INSTALL ALL THE CLUBHOUSE WALLS PUT THE ANGLE SUPPORTS BACK ON IT IS A GOOD IDEA TO LEAVE SCREWS IN THE ANGLE SUPPORTS AND TO NUMBER THEM AND THEIR LOCATION FO...

Page 21: ...TWO 5 16 X 3 1 2 LAG SCREWS AND TWO 5 16 WASHERS TO ATTACH IT TO CORNER POSTS 3 DAB SOME SILICONE ON THE PLASTIC PLUGS AND PLACE THE PLASTIC PLUGS IN THE HOLES LEFT FROM REMOVING THE SAFETY BOARD IN...

Page 22: ...E POSTS 3 PLACE THE 2 X 4 X 70 BOTTOM WALL BOARD FLUSH WITH 2 X 6 BOTTOM BOARD USE TWO DOOR WITH CUT NOTCH UP USE 5 16 X 4 1 2 HEX BOLTS ON THE TOP HOLES 5 16 X 3 1 2 LAG SCREWS ON BOTTOM HOLES AND 5...

Page 23: ...ER SIDE OF THE FORT MAKE THE TOP PANEL BOARD FLUSH WITH 2 X 6 BOTTOM BOARD 2 USE 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS TO ATTACH THE TOP PANEL BOARD TO THE CORNER POSTS LAG SCREW 5 16 WASHER 5 16 X...

Page 24: ...51 WALL BOARDS WITH PRE DRILLED HOLES 2 PLACE WALL BOARDS ON THE SWING BEAM SIDE OF THE FORT AGAINST THE TOP SAFETY BOARD AND SANDBOX BOARD AS SHOWN BELOW THE BOTTOM OF THE WALL BOARDS SHOULD BE 1 1 2...

Page 25: ...BRACE 1 PLACE THE 1 X 3 X 40 1 2 PANEL BOARD BRACE AT THE CENTER OF THE WALL BOARDS YOU ATTACHED TO THE SWING BEAM SIDE FASTEN IT TO THE WALL BOARDS WITH 8 X 1 1 4 WOOD SCREWS BRACE PANEL BOARD 1 X 3...

Page 26: ...M PANEL BOARD DOOR 2 14 1 11 1 2 STEP 9 REAR WALL BOARDS 1 PLACE WALL BOARDS ON THE REAR SIDE OF THE FORT AGAINST THE BOTTOM PANEL BOARD DOOR AND BOTTOM PANEL BOARD AS SHOWN BELOW THE BOTTOM OF THE WA...

Page 27: ...OW 1 FIND THE PLASTIC WINDOW PLACE WINDOW AT THE REAR OF THE FORT IN THE OPENING THE 1 WIDE SECTION OF THE WINDOW FRAME SHOULD BE AT THE TOP ATTACH THE WINDOW WITH FOUR 1 1 4 WOOD SCREWS WINDOW 1 WIDE...

Page 28: ...PLACE THE 1 X 3 X 34 3 4 BOTTOM BOARD WINDOW FLUSH WITH BOTTOM OF THE WINDOW FASTEN WITH 8 X 1 1 4 WOOD SCREWS 2 PLACE THE 1 X 3 X 18 TOP BOARD WINDOW FLUSH WITH TOP OF THE WINDOW FASTEN WITH 8 X 1 1...

Page 29: ...X 1 3 4 WOOD SCREWS LEAVING A 1 4 SPACE BETWEEN THE BOARDS NOTE SWING BEAM WALL REMOVED FOR CLARITY 8 x 1 3 4 WOOD SCREW OPEN WINDOW TWO BOARDS TOP BOARD 2 1 x 6 x 11 1 8 TWO BOARDS 1 X 6 X 51 WALL BO...

Page 30: ...RD OPEN WINDOW OPEN WINDOW TOP BOARDS STEP 13 PANEL BOARD BRACE AND BOARD WINDOW 1 PLACE THE 1 X 3 X 40 1 2 PANEL BOARD BRACE FLUSH WITH BOTTOM BOARD OPEN WINDOWS FASTEN WITH 8 X 1 1 4 WOOD SCREWS 2 P...

Page 31: ...DOW 1 X 3 X 29 7 8 BOTTOM BOARD OPEN WINDOW STEP 14 OPEN WINDOW OUTSIDE SUPPORT 1 PLACE THE 1 X 3 X 29 7 8 OPEN WINDOW OUTSIDE SUPPORT ON THE OUTSIDE OF THE RIGHT WALL BOARDS FLUSH THE SUPPORT WITH TH...

Page 32: ...WOOD SCREW FLUSH 1 X 4 X 29 1 2 OPEN WINDOW PANEL BOARD BRACE STEP 15 OPEN WINDOW BOARD 1 PLACE THE 1 X 4 X 29 1 2 OPEN WINDOW BOARD ON TOP FLUSH TO INSIDE OF THE PANEL BOARD BRACE FASTEN WITH 8 X 1 3...

Page 33: ...THE 2 X 4 X 70 BOTTOM WALL BOARD SHOULD BE 30 3 8 FROM THE BOTTOM OF THE 2 X 6 X 70 SANDBOX BOARD 2 FASTEN THE 2 X 4 X 70 BOTTOM WALL BOARD TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 W...

Page 34: ...X 28 1 4 PANEL SLATS 2 INSTALL THE PANEL SLATS AT EQUAL LENGTHS SEE DETAIL BELOW FOR MEASUREMENTS 3 ATTACH THE PANEL SLATS TO THE FORT WITH 2 WOOD SCREWS IN THE PRE DRILLED HOLES 8 X 2 WOOD SCREW 5 4...

Page 35: ...ANGLE SUPPORT STEP 18 ANGLE SUPPORTS 1 REPLACE THE ANGLE SUPPORTS YOU REMOVED IN STEP 3 2 REFER TO STEP 6B IN THE MAIN MANUAL IF YOU DID NOT MARK YOUR ANGLE SUPPORTS IN STEP 3 OF THIS MANUAL...

Page 36: ...PORTS TO THE LEFT CORNER POSTS WITH THE SCREWS REMOVED IN STEP 1 IF THIS IS THE FIRST TIME INSTALLING THE PICNIC TABLE THEN REFER TO THE MAIN PART OF THE MANUAL STEP 33 TARP ROOF OR STEP 35 SIDE TO SI...

Page 37: ...included with 1500AWC and 1500AWCF Clubhouse models 1525 only included with 1500AWF and 1500AWCF Treehouse models REV 2 23 2016 Amber Post Option BOXES 1520 2bx 1522 Timber Shield Post Option BOXES W...

Page 38: ...bly Installation Steps 16 17 Center Post Panel Slat and Roof Support Installation Steps 18 20A Swing Beam Assembly Steps 21 28 Roof Assembly Steps 29 31 Hanging Swings and Safety Board Steps 32 33 Pic...

Page 39: ...children to never run up a slide as this increases their chances of falling The parents should have the children dress appropriately with well fitting shoes Loose clothing such as scarves and ponchos...

Page 40: ...excessive wear is found Contact us for warranted replacement parts Swing chains rings ropes etcetera should always be fastened to a rotating swing hanger NEVER attach a chain ring rope etcetera to a...

Page 41: ...oose fill surfacing materials are acceptable Surfacing materials are acceptable such as the types and depths shown in the table Fall Heights and Materials Type Of Material 6 in depth 9 in depth 12 in...

Page 42: ...re the ground around the outside edges of the sandbox boards on the high side of the fort This is the area that will be dug in Make sure to score deep enough the scored lines will be your digging temp...

Page 43: ...parts that are structurally defective We use a high quality lumber in our structures however you should inspect each part for splinters or rough spots and sand them smooth to prevent injury After fami...

Page 44: ...s EXAMPLE OF OFFSET HOLES UP EXAMPLE OF OFFSET HOLES DOWN Counter sunk holes Many of the parts that will be used have counter sunk holes A counter sunk hole is one that surrounds one side of a through...

Page 45: ...nut until the face of the T nut is flush to the wood This picture shows the T nut inserted and installed flush to the wood This picture shows an end view of the T nut installed flush to the wood WARN...

Page 46: ...RST STEP IN OUR ASSEMBLY INSTRUCTIONS IS TO INSERT T NUTS INTO THE CORNER POSTS A T NUT IS A FASTENER WHICH IS THREADED ON THE INSIDE AND IT FUNCTIONS JUST LIKE A STANDARD HEX NUT YOU INSERT THE T NUT...

Page 47: ...rt to fit into a certain area of the play set B We need the designation to be simple The 3600 is the length of the board It means the board is 36 inches long If the code were 3625 then the board is 36...

Page 48: ...2 x 4 board installation shown below Place the board into position Spot Drill through the holes in the 2 x 4 board into the corner posts with an 11 64 drill bit Remove the 2 x 4 board Continue Exampl...

Page 49: ...r is 125 lbs Maximum Allowable swinging weight for a three position swing 1 The maximum allowable swinging weight at each Swing Belt position is 150 lbs 2 The maximum allowable swinging weight at the...

Page 50: ...ock Wall Rope Ladder Please familiarize yourself with the manual parts components and general construction process of your new playset before getting started SITE PLAN Playset height 11 feet 2 inches...

Page 51: ...rips ___ Shovel ___ Masking Tape or Marker See Step 37 KIT CONTENTS Swings Slides Accessories ___ Qty Description ___ 2 Swingbelt w Chains ___ 1 Trapeze Swing w Chains ___ 1 Wave Slide ___ 10 Rock Wal...

Page 52: ...WASHER QTY 34 3 8 WASHER QTY 31 5 16 X 1 1 2 HEX BOLT QTY 8 5 16 X 4 1 2 HEX BOLT QTY 14 9 1 4 3 2 5 6 7 8 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1...

Page 53: ...N BE USED TO MATCH BOLT AND SCREW SIZES 5 16 X 3 1 2 3 8 x 9 CARRIAGE BOLT QTY 1 QTY 12 SCREW HEX LAG QTY 1 DRIVE BIT 2 SQUARE 1501 HARDWARE PAGE 2 OF 2 REV A 9 10 2014 JH 3 8 x 6 1 2 CARRIAGE BOLT QT...

Page 54: ...3 2 5 6 7 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES QTY 6 WOOD SCREW 8 X 1 1 4 5 16 WASHER QTY 6...

Page 55: ...1 OF 1 REV A 9 10 2014 JH 5 16 X 4 1 2 HEX BOLT QTY 12 5 16 TEE NUT QTY 12 8 X 2 WOOD SCREW QTY 20 9 1 4 3 2 5 6 7 8 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN AB...

Page 56: ...2 4 1700 LS TOP SUPPORT 2 2 2 X 4 X 14 3 4 2 4 2750 PTSS 2 X 4 X 17 LADDER STEP 5 2 X 4 X 27 1 2 2 4 2400 RLST PICNIC TABLE SEAT SUPPORT 2 2 X 4 X 24 2 4 2856 CPFR ROPE LADDER STEP 6 2 2 X 4 X 13 ANG...

Page 57: ...250 PTL LEG PICNIC TABLE 2 X 4 X 32 1 2 2 4 6600 RWS CENTER 1 HOLE ON ROCK WALL SIDE RIGHT 2 1 LEFT 1 2 4 7000 CDS 1 SUPPORT CENTER DECK 2 X 4 X 70 2 4 6600 LRS 1 2 4 6600 LLS LADDER SIDE 2 X 4 X 66 2...

Page 58: ...HOLES REAR TOP PANEL 2 X 4 X 70 2 6 7000 SB 1 HOLES OFFSET BOARD 4 AND SANDBOX BOTTOM PANEL 2 6 7000 FFB 3 HOLES OFFSET BOTTOM PANEL BOARD 4 FRONT FACE 2 X 6 X 70 2 X 6 X 70 1 2 6 7000 FTPB 2 6 4750 E...

Page 59: ...ON CENTER 2 6 7950 RLR 1 2 5 4 X 2 5 8 X 13 1 4 PICNIC TABLE SLAT 125 3 1325 PTS 5 4 X 2 5 8 X 17 1 2 TIC TAC TOE MOUNT 125 3 1750 TTTM 2 2 5 4 X 4 X 40 3 8 DECK SPACER 125 4 4038 DS 24 5 4 X 2 5 8 X...

Page 60: ...WALL CAP 125 3 2387 RWC 1 2 5 4 X 6 X 10 ROOF PEAK SUPPORT 125 6 1000 RPS 11 5 4 X 6 X 43 PICNIC TABLE TOP AND SEATS 125 6 4300 PTTS 4 5 4 X 6 X 47 3 8 DECK BOARD 125 6 4737 DB 11 5 4 X 6 X 23 7 8 ROC...

Page 61: ...0 RS 2 22 1 X 5 X 47 1 2 TONGUE AND GROOVE ROOF BOARD 1 5 4750 RB NOTE ANYTHING ON THIS PAGE REFERRED TO AS PLASTIC COATED WILL BE AMBER STAINED WOOD FOR THE SOLID CEDAR WOOD OPTION 1 PLASTIC COATED 4...

Page 62: ...PICTURE DESCRIPTION QTY BAR ROPES LADDER 04 0006 3 SLIDE 1 W CHAINS 04 0002 10 13 ROPE WIKI WAVE 1 ROPE TRAPEZE SWING W CHAINS 2 26...

Page 63: ...PICTURE DESCRIPTION QTY HARDWARE BOXES 1501 1503N 1507 HARDWARE BOXES INSTRUCTIONS SWING PLATE 11 5002 1 10 ROCKS 1 1 EA CLIMBING ROCKS 07 0008 IS A PACK OF 5 A FRAME SWING LEG BRACKET 11 5010 27...

Page 64: ...PICTURE DESCRIPTION QTY IRON DUCTILE SWING HANGERS 11 4012 TELESCOPE 07 0001 ROCK WALL 10 ROPE 6 1 1 28...

Page 65: ...PICTURE DESCRIPTION QTY 90 GREEN BRACKET 11 5013 SPRING CLIP 11 4003 4 6 SAFETY HANDLES PAIR 07 0005 1PR 29...

Page 66: ...PICTURE DESCRIPTION QTY 2 UNASSEMBLED DORMER 1530 BOX 1 UNASSEMBLED CHIMNEY 1530 BOX FLAG KIT 09 1014 2 30...

Page 67: ...SUNBURST 07 0028 G 2 NOT SHOWN MANUFACTURER LOGO PLATE 1 1PR 1 GROUND STAKE PAIR 07 0016 P TIC TAC TOE UNASSEMBLED 07 0010 STEERING WHEEL 07 0004 1 2 PLASTIC DORMER SUNBURST 07 0031 PICTURE DESCRIPTIO...

Page 68: ...ND THEN RE ASSEMBLE TO MAKE YOUR CORRECTIONS 2 MAKE SURE HOLES ARE FREE OF ANY OBSTRUCTIONS USE A BOLT TO CLEAN OUT ANY DEBRIS 3 LAY OUT EACH OF THE 4 X 4 X 96 CORNER POSTS IN THE AREA YOU INTEND ON B...

Page 69: ...THE BOTTOM PANEL BOARD MUST BE OFFSET DOWN 5 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE BOTTOM HOLES OF THE BOTTOM PANEL BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE TOP HOLES...

Page 70: ...T BE OFFSET DOWN 5 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE BOTTOM HOLES OF THE BOTTOM PANEL BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE TOP HOLES WILL BE USED LATER 6 LAY T...

Page 71: ...HELP STAND UP THE LEFT AND RIGHT SIDE ASSEMBLIES 2 FASTEN THE 2 X 4 X 70 DECK SUPPORTS TO THE HOLES AT 54 3 4 WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS FROM THE INSIDE OF THE FORT 5 16 X 4 1 2 HEX...

Page 72: ...ED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 3 PLACE THE 2 X 6 X 70 FRONT FACE BOARD WITH NOTCHES ON THE FRONT OF THE CORNER POSTS THE HOLES IN THE FRONT FACE BOARD SHOULD BE OFFSET UP 4...

Page 73: ...TALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 3 PLACE THE 2 X 6 X 70 BOTTOM PANEL BOARD AT THE MIDDLE OF THE REAR CORNER POSTS THE HOLES IN THE BOTTOM PANEL BOARD MUST BE OFFSET UP 4...

Page 74: ...D DO NOT INSTALL REMAINING LAG SCREWS UNTIL AFTER THE FRAME HAS BEEN LEVELED AND SQUARED 3 ONCE THE FRAME IS LEVEL SQUARE AND SET INTO POSITION GO BACK AND INSERT THE 5 16 X 3 1 2 LAG SCREWS AND 5 16...

Page 75: ...R THE DECK ON THE FRONT AND REAR OF THE PLAY SET TO THE 2 X 4 DECK SUPPORTS THE TOP OF THE ANGLE SUPPORT SHOULD BE FLUSH OR LOWER THAN THE TOP OF THE DECK SUPPORT 4 AT THE TOP USE 2 1 2 WOOD SCREWS TH...

Page 76: ...L BOARD OFFSET HOLES UP STEP 7 BOTTOM PANEL BOARDS 1 PLACE THE 2 X 4 X 47 1 2 END PANEL BOARD ON TOP OF THE 2 X 6 PANEL BOARD WITH OFFSET HOLES UP AND FASTEN TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG...

Page 77: ...FLUSH TO THE TOP OF THE DECK SPACER 5 4 X 4 X 40 3 8 DECK SPACER THIS IS THE CENTER OF THE BOARD THIS HOLE ONLY NEEDS TO BE DRILLED ONCE 16 20 16 8 11 3 1 8 1 3 2 1 11 16 STEP 8 DECK SPACERS THE FOLLO...

Page 78: ...A MARK ON THE OUTSIDE OF THE FORT TO REPRESENT A CENTER LINE 3 CENTER THE 2 X 4 X 70 CENTER DECK SUPPORT ON THESE MARKS AND PUSH THE CENTER DECK SUPPORT FLUSH TO THE BOTTOM SIDE OF THE DECK BOARDS 4 U...

Page 79: ...FLUSH TO THE TOP OF THE DECK BOARDS PREDRILED HOLES AND INTO THE DECK SUPPORT BELOW LEAVE A UNIFORM APPROX 1 4 SPACE BETWEEN THE 5 4 X 6 X 47 3 8 2 WOOD SCREW LAY ALL DECK BOARDS ACROSS THE DECK SUPPO...

Page 80: ...EP 11 ROCK WALL 1 FIND TWO 2 X 4 X 66 ROCK WALL SIDES 2 POSITION THE ROCK WALL SIDES SO THAT THE HOLES IN THE BOARDS ARE BOTH FACING THE SAME WAY 3 INSERT T NUTS INTO THE INSIDE OF THE ROCK WALL SIDES...

Page 81: ...TENING EACH BOARD WITH TWO 2 WOOD SCREWS ON EACH END 4 THE FINAL BOARD WILL BE THE BOTTOM ROCK WALL BOARD WITH ONE HOLE ATTACH WITH TWO 2 WOOD SCREWS PER SIDE 5 IN SOME CASES THERE WILL BE EXCESS LENG...

Page 82: ...1 FASTEN THE 90 GREEN BRACKET TO THE ROCK WALL SIDES WITH 5 16 X 1 1 2 HEX BOLTS AND 5 16 WASHERS 2 DO NOT FULLY TIGHTEN THE HEX BOLTS INTO THE T NUTS AT THIS TIME 5 16 WASHER GREEN BRACKET 90 5 16 X...

Page 83: ...PAN HEAD SCREWS WITH WASHERS 2 MOUNT THE ROCKS IN A STAGGERED MANNER ON THE ROCK WALL BOARDS THREE PAN HEAD SCREWS AND WASHERS WILL SECURE EACH ROCK TO THE WALL NOTE THE IMAGE SHOWN BELOW IS A GENERI...

Page 84: ...Y 3 4 FROM THE BOTTOM OF THE FRONT FACE BOARD 2 FROM THE UNDERSIDE OF THE DECK INSERT A T NUT INTO THE BACKSIDE OF THE 3 8 HOLES IN THE FRONT FACE BOARD 3 ATTACH THE ROCK WALL WITH 5 16 X 1 1 2 BOLTS...

Page 85: ...AND 5 PLACE THE STEPS INTO THE SLOTS ON THE PUT THE SCREWS INTO THE OTHER SIDE ANGLE BRACKETS TO THE INSIDE OF THE LADDER RAILS WITH 5 16 X 1 1 2 BOLTS 5 16 WASHERS INTO THE 5 16 T NUTS LADDER SIDES A...

Page 86: ...THE UNDERSIDE OF THE DECK INSERT A T NUT INTO THE BACKSIDE OF THE 3 8 HOLES ON THE BOTTOM PANEL BOARD 3 ATTACH THE LADDER WITH 5 16 X 1 1 2 HEX BOLTS AND 5 16 WASHERS 4 WHEN THE BRACKETS ARE SECURE A...

Page 87: ...ILINGS 3 FASTEN THE CENTER POSTS TO THE RAILINGS WITH 5 16 X 2 1 2 HEX BOLTS AND 5 16 WASHERS AT THE TOP 4 SQUARE EACH CENTER POST TO THE DECK AND SECURE THE BOTTOM OF THE CENTER POST TO THE BOTTOM PA...

Page 88: ...UAL LENGTHS SEE DETAIL BELOW FOR MEASUREMENTS THE PLAY SET PANEL SLAT DIMENSIONS SWING BEAM SIDE 4 ATTACH THE PANEL SLATS TO THE FORT WITH 2 WOOD SCREWS IN THE PRE DRILLED HOLES 2 PRE DRILL THE SLATS...

Page 89: ...51 1 8 ROOF SUPPORT RIGHT AND TWO 5 4 X 6 X 10 ROOF PEAK SUPPORT PIECES 2 FIND A FLAT SURFACE TO WORK ON LAY THE ROOF SUPPORTS DOWN ON THE FLAT SURFACE WITH THE COUNTERSUNK HOLES FACING UP ALIGN THE A...

Page 90: ...INSTALLING ROOF SUPPORT ASSEMBLIES 1 PLACE THE ROOF SUPPORT ASSEMBLIES ON TOP OF THE DECK OF THE PLAY SET CLIMB ONTO THE DECK TO INSTALL THE ROOF SUPPORT ASSEMBLIES 2 ATTACH THE ROOF SUPPORT ASSEMBLI...

Page 91: ...M PLATE TO THE SWING BEAM SUPPORT USING 3 1 2 CARRIAGE BOLTS ON TOP AND 3 8 LOCK NUTS WITH 3 8 WASHERS FROM UNDERNEATH IN THE COUNTER SUNK HOLES OF THE SWING BEAM SUPPORT USE BOLT CAPS TO COVER ANY EX...

Page 92: ...S BOWED SLIGHTLY PLACE THE BOW SIDE UP THE SWING HANGERS WILL BE ON THE BOTTOM 2 FASTEN EACH SWING HANGER TO THE SWING BEAM USING 7 CARRIAGE BOLTS WITH TORQUE WASHERS AND 3 8 WASHERS WITH 3 8 LOCK NUT...

Page 93: ...H SWING LEGS TO BRACKET 2 FASTEN THE SWING LEGS TO THE SWING LEG BRACKET WITH 3 8 X 3 1 2 LAG SCREWS AND 3 8 WASHERS 1 PLACE THE 4 X 4 X 108 SWING LEGS FLUSH TO THE TOP OF THE SWING LEG BRACKET 4 X 4...

Page 94: ...TEP 24 REST SWING BEAM ON FORT AN EXTRA PERSON IS NEEDED FOR THIS STEP 1 REST THE SWING BEAM ON TOP OF THE FORT RAILINGS THE END OF THE SWING BEAM WITH TWO EMPTY HOLES SHOULD OVERHANG THE SIDE OF THE...

Page 95: ...3 8 LOCK NUTS WITH 3 8 WASHERS FROM UNDERNEATH 2 USE A 3 8 X 3 1 2 LAG SCREW WITH 3 8 WASHER FOR THE HOLE IN THE CENTER OF THE SWING BEAM BRACKET 3 PLACE A BOLT CAP OVER ANY EXPOSED THREADS STEP 25 MO...

Page 96: ...THE SWING BEAM WITH THE MIDDLE HOLE ON THE SWING BEAM PLATE 3 FASTEN THE SWING BEAM TO THE SWING BEAM PLATE AND SWING BEAM SUPPORT USING A 9 CARRIAGE BOLT WITH A TORQUE WASHER ON TOP AND A 3 8 LOCK N...

Page 97: ...VEL STEP 27 LEVEL SWING BEAM IMPORTANT NOTE THE LEGS ARE DESIGNED TO ACCOMODATE SWING BEAMS ON UNEVEN GROUND DOWN SLOPE THE LEGS ARE LONGER THAN REQUIRED IF YOUR GROUND IS RELATIVELY LEVEL YOU MAY EIT...

Page 98: ...58 SWING LEG CROSS MEMBER AGAINST THE SWING BEAM LEGS 2 LEVEL CROSS MEMBER AND MARK THE LOCATION OF THE SECURING HOLES INSIDE THE CROSS MEMBER HOLES 3 USE 3 8 X 3 1 2 LAG SCREWS WITH 3 8 WASHERS TO S...

Page 99: ...BOARDS OVERLAPPING 2 FASTEN THE ROOF STARTER BOARDS TO THE ROOF SUPPORTS WITH 8 X 1 1 2 WOOD SCREWS MEASURE DIM A ACROSS THE BOTTOM OF THE ROOF SUPPORTS NEAR THE CORNER POSTS WHEN ATTACHING THE ROOF S...

Page 100: ...47 1 2 ROOF PEAK 8 X 1 1 4 WOOD SCREW STEP 30 ROOF PEAK 1 PLACE THE 47 1 2 ROOF PEAK ON TOP OF THE ROOF STARTER BOARDS 2 FASTEN THE ROOF PEAK TO THE ROOF STARTER BOARDS WITH 8 X 1 1 4 WOOD SCREWS 64...

Page 101: ...F BOARDS ON TOP OF THE ROOF SUPPORTS FITTING THE TONGUE END INTO THE GROOVE END OF THE ROOF STARTERS EACH SIDE OF THE ROOF GETS 11 ROOF BOARDS 2 FASTEN THE ROOF BOARDS TO THE ROOF SUPPORTS WITH 1 1 2...

Page 102: ...NG CLIP SWING CHAIN STEP 32 HANGING THE SWINGS 1 START BY ATTACHING ONE SPRING CLIP TO EACH IRON DUCTILE ON THE SWING BEAM 2 ATTACH ONE CHAIN PER ACCESSORY TO EACH SPRING CLIP 3 ADJUST HEIGHT AS NEEDE...

Page 103: ...M THE BOTTOM OF THE CORNER POSTS ON THE LEFT SIDE OF THE FORT MARK THESE POSITIONS ON THE OUTSIDE OF THE CORNER POSTS ATTACH THE 2 X 4 X 47 1 2 SAFETY BOARD WITH OFFSET HOLES ON THE CORNER POSTS WITH...

Page 104: ...R PLACE A 2 X 4 X 32 1 2 PT LEG ON TOP AT THE 7 1 2 DIMENSION THE TOP OF THE PT LEG SHOULD BE FLUSH TO THE TOP OF THE PT TOP SUPPORT ATTACH THE PT LEG TO THE SUPPORTS WITH 8 X 2 1 2 WOOD SCREWS 4 PLAC...

Page 105: ...RONT CORNER POST ATTACH THE RIGHT SIDE ASSEMBLY TO THE INSDE OF THE CORNER POST WITH 8 X 3 WOOD SCREWS 3 PLACE THE TOP OF THE LEFT SIDE ASSEMBLY FLUSH TO THE MARK ON THE RIGHT REAR CORNER POST ATTACH...

Page 106: ...WOOD SCREWS STEP 36 PICNIC TABLE 1 LOCATE FOUR 5 4 X 6 X 43 PT TOP AND SEAT BOARDS 2 CENTER THE HOLES IN THE BOARDS OVER THE TOP OR SEAT SUPPORTS 3 FASTEN THE PT TOP AND SEAT BOARDS TO THE TOP OR SEA...

Page 107: ...OF EACH ROPE AND THREAD THE FREE END THROUGH THE BACK SIDE OF THE ROPE LADDER SUPPORT PULL EACH ROPE TAUGHT 2 MEASURE DOWN FROM THE BOTTOM OF THE ROPE LADDER SUPPORT 6 INCHES AND TIE A KNOT THE BOTTOM...

Page 108: ...CE THE SLIDE IN THE OPENING AT THE FRONT LEFT OF THE FORT LAY THE SLIDE ON THE DECK WITH THE LIP EXTENDING ONTO THE DECK 2 PREDRILL 1 8 HOLES INTO THE DECK BOARDS AT THE SCREW LOCATIONS 3 ATTACH THE S...

Page 109: ...IN THE TELESCOPE BAG FASTEN ONE OF THE SQUARE TELESCOPE BRACKETS TO THE FRONT TOP PANEL BOARD ON THE SLIDE SIDE OF THE CENTER POST 2 PLACE THE TELESCOPE STAND AND TELESCOPE INTO THE SLOT OF THE TELESC...

Page 110: ...HAT THE ROPE IS TIGHT AND WILL NOT WRAP AROUND YOUR HAND HINT TO REDUCE THE AMOUNT OF SLACK IN THE ROPE LIFT THE ROCK WALL ASSEMBLY SLIGHTLY WHEN TYING THE KNOT IN THE BOTTOM ROCK WALL BOARD WHEN YOU...

Page 111: ...3 LOCATE TWO 5 4 X 3 X 17 1 2 TIC TAC TOE MOUNTS 4 USE THE SCREWS INCLUDED WITH THE TIC TAC TOE TO ATTACH THE GREEN BRACKETS TO THE TIC TAC TOE MOUNTS EACH GREEN BRACKET SHOULD BE CENTERED OVER THE TI...

Page 112: ...ATTACH THE TIC TAC TOE MOUNTS TO THE PANEL SLATS WITH 8 X 1 3 4 WOOD SCREWS 1 PLACE THE TIC TAC TOE AGAINST THE PANEL SLATS AT THE LEFT SIDE OF THE PLAY SET ON THE STEP 42 TIC TAC TOE INSTALLATION SWI...

Page 113: ...W STEP 43 SAFETY HANDLES 1 LOCATE THE SAFETY HANDLE BAG 2 ADJUST THE SAFETY HANDLES UP OR DOWN TO SUIT THE NEEDS OF YOUR CHILD 3 ATTACH EACH SAFETY HANDLE TO THE PANEL SLATS WITH TWO PAN HEAD SCREWS A...

Page 114: ...HEAD SCREW 1 2 PHILLIPS FLAG 1 PLACE A FLAG ON THE CORNER POSTS AT THE FRONT OF THE FORT 2 ATTACH THE BASE OF THE FLAG WITH THE 1 2 PHILLIPS HEAD SCREWS PROVIDED STEP 44 FLAG KIT 78...

Page 115: ...SANDBOX BOARDS WITH 8 X 2 WOOD SCREWS 3 LOCATE THE NAME PLATE FOR YOUR PLAY SET ATTACH THE NAME PLATE TO THE FRONT OF THE SWING BEAM WITH 8 X 1 WOOD SCREWS STEP 45 SANDBOX SEATS AND NAME PLATE PLACE N...

Page 116: ...GAINST THE ROOF SUPPORTS 3 ATTACH THE PLASTIC SUNBURST WITH SIX 8 X 2 WOOD SCREWS ALONG THE SIDES ATTACH THE TRIANGLE PORTION OF THE SUNBURST PIECE WITH 8 X 2 1 2 WOOD SCREWS 4 REPEAT SUBTEPS 2 AND 3...

Page 117: ...GAINST YOUR HAND IF THE TOP PART OF THE STAKE TWISTS WHEN IT ENCOUNTERS A ROCK OR ROOT YOU MAY HAVE TO BEND THE TOP PORTION OF THE STAKE AGAINST THE SWING LEG FINALLY INSTALL THE SCREW AND WASHER 2 AT...

Page 118: ...ILOT HOLE 1 BELOW THE CENTER OF THE T NUT DRILL THE HOLE 2 DEEP 3 PLACE THE STEERING WHEEL INSERT INSIDE THE STEERING WHEEL 4 USE THE 2 1 2 LAG SCREW AND WASHER TO FASTEN THE STEERING WHEEL TO THE REA...

Page 119: ...APPENDIX 83...

Page 120: ...SCREW QTY 2 8 X 2 WOOD SCREW QTY 4 2 SQUARE DRIVE BIT QTY 1 Chimney and Dormers Hardware Kit 8 10 2015 JH 8 9 1 4 3 2 5 6 7 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SH...

Page 121: ...ASSEMBLY CHIMNEY RIGHT SIDE ASSEMBLY 1 LEFT SIDE CHIMNEY ASSEMBLY 1 CHIMNEY FRONT 1 DESCRIPTION PICTURE QTY...

Page 122: ...CHIMNEY 2 MOUNTING 1 ASSEMBLY 1 LEFT SIDE DORMER BLOCK 5 4X3X6 3 4 CHIMNEY REAR ASSEMBLY DESCRIPTION PICTURE QTY...

Page 123: ...DESCRIPTION PICTURE QTY 2 RIGHT SIDE DORMER 07 0031 ASSEMBLY PLASTIC DORMER SUNBURST 2...

Page 124: ...E SURE THE FRONT ROOF EDGES ARE FLUSH TO ONE ANOTHER 3 FASTEN THE LEFT DORMER SIDE TO THE PEAK SUPPORT WITH 8 X 1 1 2 WOOD SCREWS REPEAT SUBSTEPS 1 3 TO CONSTRUCT ANOTHER ROOF ASSEMBLY BOTTOM VIEW FRO...

Page 125: ...INSTALL A 8 X 1 2 PAN HEAD SCREW AT EACH HOLE LOCATION STEP 2 DORMER 1 PLACE THE PLASTIC DORMER SUNBURST AGAINST THE FRONT FACE SUPPORT ON THE LEFT AND RIGHT ROOF SIDES 2 PREDRILL 7 64 PILOT HOLES BY...

Page 126: ...TO SIDE ON TOP OF THE ROOF 4 ATTACH THE DORMER TO THE ROOF WITH ONE 8 X 2 1 2 WOOD SCREW AT THE REAR PEAK OF THE ROOF ATTACH THE DORMER SUNBURST TO THE ROOF WITH TWO 8 X 1 1 2 WOOD SCREWS REPEAT SUBST...

Page 127: ...IDES OF THE CHIMNEY WITH A 2 WOOD SCREW 1 FIND THE REAR AND RIGHT SIDE OF THE CHIMNEY 2 ATTACH THE REAR AND RIGHT SIDES OF THE CHIMNEY WITH A 2 WOOD SCREW CHIMNEY REAR USE A 2 WOOD SCREW IN THIS LOCAT...

Page 128: ...5 CHIMNEY 1 ATTACH THE CHIMNEY SIDES FROM THE PREVIOUS SIDES TO FORM THE CHIMNEY WITH 2 AND 1 1 4 WOOD SCREWS USE A 2 WOOD SCREW IN THIS LOCATION EACH SIDE USE 1 1 4 WOOD SCREWS IN THIS LOCATION EACH...

Page 129: ...OOF USE THE DIAGRAM BELOW AS A GUIDE FOR A SUGGESTED PLACE TO MOUNT THE CHIMNEY 2 AFTER INSTALLING THE CHIMNEY MOUNTING BLOCK PLACE THE CHIMNEY ASSEMBLY ON THE ROOF SO THAT THE INSIDE OF THE BACK WALL...

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