PLASMATECH SHARK 105 Operator'S Manual Download Page 1

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SHA

K 75 - 105

1020HB84G-EN-09/2021

SN - CW xxxxxx

Operator’s manual

READ CAREFULLY

CEA COSTRUZIONI ELETTROMECCANICHE ANNETTONI S.p.A.

C.so E. Filiberto, 27 - 23900 Lecco - Italy

Tel. ++39.0341.22322 - Fax ++39.0341.422646

Cas. Post. (P.O.BOX) 205

e-mail: [email protected] - web: www.ceaweld.com

Summary of Contents for SHARK 105

Page 1: ...CW xxxxxx EN Operator s manual READ CAREFULLY CEA COSTRUZIONI ELETTROMECCANICHE ANNETTONI S p A C so E Filiberto 27 23900 Lecco Italy Tel 39 0341 22322 Fax 39 0341 422646 Cas Post P O BOX 205 e mail...

Page 2: ...ty takes the form of precise outlines edges without burrs a limited thermally altered zone and a sufficiently square edge Our SHARK systems are an efficient solution when it comes to cutting any metal...

Page 3: ...ction producing a nar rower cut path at less of an angle easily removing molten material This results in a better quality cut that has neat sur rounding without burrs a limited extent of the thermally...

Page 4: ...07 This system tested according to EN IEC 61000 3 3 meets the re quirements of EN IEC 61000 3 11 SHARK 105 technical characteristics The powerful compact SHARK 105 model is a plasma unit that satisfie...

Page 5: ...y plasma it is not necessary to perform any cleaning or grinding operations Installation The place where the equipment is installed should be selected with care so as to ensure satisfactory safe use T...

Page 6: ...l Pos 6 Cutting mode selection button This can be used to select one of the 2 cutting modes as indicated by the corresponding LED that switches on Solid material mode when the torch button is pushed w...

Page 7: ...he machine Torch manual cutting mechanised cutting SHARK 75 SK 75 SKM 75 SHARK 105 SK 125 SKM 125 To assemble the plasma torch proceed as follows Screw the male connection on the plasma torch clockwis...

Page 8: ...lled Do not point the torch toward yourself or other persons near by If switched on accidentally the pilot arc spark would ignite and cause dangerous burns 1 Turn the main switch Pos 5 Fig A to 1 2 Ch...

Page 9: ...h AIR Clean dry oil free for ISO 8573 1 Class 1 2 2 N2 99 95 AIR Clean dry oil free for ISO 8573 1 Class 1 2 2 N2 99 95 M M Without HF Without HF IEC 60974 7 IEC 60974 7 WORKING LIFESPAN OF CONSUMABLE...

Page 10: ...in voluntary ignition When you are ready to use the torch rotate the button s safety guard towards the tip of the torch and push the red torch button as shown in figure H SUGGESTIONS FOR USING THE TOR...

Page 11: ...he skin When the torch is ignited in an inclined position the sparks and hot metal are projected away from the nozzle Do not point the torch at yourself or other people nearby Cutting thin material Wi...

Page 12: ...ourself or other people nearby With the earth clamp connected to the plate keep the torch at about 45 to the workpiece with the torch shield about 1 5 mm from the plate before pushing the torch button...

Page 13: ...ese machines are supplied with the following standard torch es for automatic cutting Torch Length SHARK 75 M SKM 75 6 12 m SHARK 105 M SKM 125 6 12 m Other lengths are available by request The torches...

Page 14: ...s for thin metals about 2 mm or less CLEAN CUT consumables should preferably be used with maximum cutting currents of 45 A only for SKM 125 torch FITTING CONSUMABLES ON THE TORCH FOR AUTOMATIC CUTTING...

Page 15: ...pole cable can be used as An additional emergency stopping unit for the mechanised cutting machine A short circuit for the 2 wires of the two pole cable if used as an emergency stopping unit INTERFACE...

Page 16: ...3 Set the dip switch SW1 to one of the configurations avail able 4 Reassemble the machine following the points above in re verse order USING THE MANUAL PLASMA TORCH ON PLASMA SHARK M VERSION PLANTS Ma...

Page 17: ...is made some burrs will be formed The quan tity and type of burr can be reduced by setting the machine correctly in relation to the application If the torch is too low or when using a height control...

Page 18: ...w The cutting angle is not perpendicular The torch is not perpendicular to the plate The air settings are incorrect The consumables are worn and must be replaced The direction of movement of the torch...

Page 19: ...gs must be increased in order to maintain the correct gap between torch and plating NOTE The data in the table was obtained during laboratory tests using new consumables and taking the ISO 9013 intern...

Page 20: ...2 16 2 6 300 2 2 670 138 580 140 2 3 20 2 460 144 360 144 2 5 25 2 280 147 220 147 2 7 inches inches inches sec ipm V ipm V inches 9 64 0 08 0 16 200 0 15 231 125 196 127 0 065 3 16 0 08 0 16 200 0 2...

Page 21: ...31 1550 131 1 9 10 2 5 250 0 8 1290 134 990 134 2 0 12 2 5 250 1 4 950 136 775 137 2 2 16 2 515 141 515 141 2 4 20 2 380 145 310 145 2 6 inches inches inches sec ipm V ipm V inches 9 64 0 08 0 16 200...

Page 22: ...3 670 145 2 5 20 2 580 147 390 149 2 7 inches inches inches sec ipm V ipm V inches 1 16 0 08 0 16 200 0 15 445 123 375 123 0 073 1 8 0 08 0 16 200 0 15 350 126 290 126 0 074 1 4 0 08 0 16 200 0 6 157...

Page 23: ...V inches 26 GA 0 08 0 16 200 0 1 515 130 360 130 0 035 22 GA 0 08 0 16 200 0 1 465 130 360 130 0 040 18 GA 0 08 0 16 200 0 2 415 130 360 131 0 050 16 GA 0 08 0 16 200 0 2 415 131 360 132 0 050 14 GA 0...

Page 24: ...inches 26 GA 0 08 0 16 200 0 1 515 131 360 132 0 030 22 GA 0 08 0 16 200 0 1 465 131 360 132 0 035 18 GA 0 08 0 16 200 0 2 415 132 360 132 0 055 16 GA 0 08 0 16 200 0 2 415 132 360 132 0 057 14 GA 0...

Page 25: ...950 143 500 150 2 0 inches inches inches sec ipm V ipm V inches 1 32 0 08 0 16 200 0 1 463 138 335 138 0 059 1 16 0 08 0 16 200 0 2 412 138 335 138 0 059 3 32 0 08 0 16 200 0 3 338 136 206 138 0 061 1...

Page 26: ...hes sec ipm V ipm V inches 1 4 0 125 0 25 200 0 6 173 146 140 145 0 083 3 8 0 125 0 25 200 0 8 104 146 85 146 0 088 1 2 0 125 0 25 200 0 8 68 149 56 147 0 089 5 8 0 125 0 25 200 1 2 47 150 38 150 0 10...

Page 27: ...0 157 390 159 2 9 30 3 320 161 300 165 3 0 32 3 280 164 270 167 3 1 inches inches inches sec ipm V ipm V inches 1 4 0 125 0 25 200 0 6 202 142 167 140 0 076 3 8 0 125 0 25 200 0 6 101 143 85 144 0 089...

Page 28: ...s sec ipm V ipm V inches 1 4 0 125 0 25 200 0 6 239 146 201 147 0 091 3 8 0 125 0 25 200 0 9 122 151 99 152 0 092 1 2 0 125 0 25 200 1 2 82 155 64 157 0 102 5 8 0 125 0 25 200 1 2 59 156 46 158 0 107...

Page 29: ...ipm V inches 10 GA 0 08 0 16 200 0 1 319 122 238 123 0 068 3 16 0 08 0 16 200 0 3 209 124 176 124 0 071 1 4 0 08 0 16 200 0 6 152 127 124 124 0 073 3 8 0 08 0 16 200 0 6 82 128 67 127 0 078 1 2 0 08 0...

Page 30: ...inches sec ipm V ipm V inches 10 GA 0 08 0 16 200 0 3 319 121 261 123 0 065 3 16 0 08 0 16 200 0 3 228 122 190 123 0 068 1 4 0 08 0 16 200 0 6 156 123 124 123 0 070 3 8 0 08 0 16 200 0 6 76 126 62 12...

Page 31: ...0 8 1830 134 1370 135 2 2 16 2 5 250 1 2 1140 138 900 140 2 4 20 2 830 142 570 144 2 6 25 2 510 145 360 147 2 8 inches inches inches sec ipm V ipm V inches 1 8 0 08 0 16 200 0 3 342 122 285 123 0 075...

Page 32: ...2 6 300 2 2 610 137 530 139 2 3 20 2 420 143 330 143 3 0 25 2 250 146 190 146 3 4 inches inches inches sec ipm V ipm V inches 16 GA 0 08 0 16 200 0 2 279 122 247 124 0 060 10 GA 0 08 0 16 200 0 2 213...

Page 33: ...700 127 2320 127 1 8 8 2 4 200 0 8 1760 130 1420 130 1 9 10 2 5 250 0 8 1180 133 910 133 2 0 12 2 5 250 1 4 870 135 710 136 2 2 16 2 470 140 470 140 2 4 20 2 350 144 280 144 2 5 inches inches inches s...

Page 34: ...10 2 5 250 0 8 1560 133 1140 137 2 1 12 2 5 250 1 4 1260 137 950 139 2 3 16 2 760 142 610 144 2 5 20 2 530 146 360 148 2 7 inches inches inches sec ipm V ipm V inches 1 16 0 08 0 16 200 0 2 407 122 34...

Page 35: ...35 1 6 6 2 0 4 200 0 6 1940 133 1280 138 1 7 inches inches inches sec ipm V ipm V inches 26GA 0 04 0 08 200 0 1 475 129 330 129 0 030 22GA 0 04 0 08 200 0 1 428 129 330 129 0 035 18GA 0 04 0 08 200 0...

Page 36: ...7 6 2 4 200 0 6 960 140 850 141 1 8 inches inches inches sec ipm V ipm V inches 26GA 0 04 0 08 200 0 1 475 130 330 131 0 030 22GA 0 04 0 08 200 0 1 428 130 330 131 0 032 18GA 0 04 0 08 200 0 2 380 13...

Page 37: ...5 2940 140 1 6 4 2 4 200 0 5 4600 136 2090 142 1 6 6 2 4 200 0 6 2660 138 1420 143 1 7 inches inches inches sec ipm V ipm V inches 1 32 0 08 0 16 200 0 10 428 137 310 137 0 059 1 16 0 08 0 16 200 0 20...

Page 38: ...78 0 75 3 45 1 5 2 25 150 0 60 2600 80 0 80 4 45 1 5 2 25 150 0 60 1800 80 0 85 inches A inches inches sec ipm V inches 26GA 30 0 06 0 09 150 0 10 145 72 0 024 24GA 30 0 06 0 09 150 0 10 145 72 0 025...

Page 39: ...3600 75 0 60 1 5 40 0 5 2 400 0 50 2800 75 0 60 2 40 0 5 2 400 0 50 2700 75 0 65 3 45 0 5 2 400 0 60 2500 85 0 65 4 45 0 5 2 400 0 70 1000 85 0 70 inches A inches inches sec ipm V inches 26GA 30 0 02...

Page 40: ...power supply cable and plug Replace if dam aged Check that the button is not damaged Check that the torch grip is not cracked and there are no exposed wires Replace any damaged component Inspect the t...

Page 41: ...LED turns itself off and the welder is ready for use again Yellow indication LED for no compressed air switched on Pos 2 Fig B No compressed air or insufficient pressure Check and replace the pressure...

Page 42: ...previ ously Figure T shows the layout of the front control rack board high lighting the diagnostic LEDs and main trimmers fitted FIG S List of LEDs LED1 Green LED on when the TORCH BUTTON is pushed LE...

Page 43: ...ement Check that there is no moisture in the air circuit Install or repair the generator s air filter system The arc goes out but ignites again when the torch button is pushed again Consumables worn o...

Page 44: ...r 3 Plasma torch connector machine side 4 Secondary circuit diode module 5 Plasma torch electrode 6 Air solenoid valve 7 EMC filter 8 Regulator filter 9 Mains switch 10 Induct ance 11 Pressure gauge 1...

Page 45: ...45 Wiring diagram SHARK 75...

Page 46: ...46 Wiring diagram SHARK 105...

Page 47: ...ricambi LEGGERE ATTENTAMENTE EN Spare parts list READ CAREFULLY FR Liste pi ce de rechange LIRE ATTENTIVEMENT DE Ersatzteilliste SORGF LTIG LESEN ES Lista repuestos LEER ATENTAMENTE NL Onderdelenlijs...

Page 48: ...60179 Contatto maschio per connettore CNC N 10pz Male terminal for connector CNC No 10 pcs 9 236648 236648 Attacco centralizzato plasma Central connector for plasma torch 10 461947 461947 Contatto fem...

Page 49: ...th adjustment pressure 17 404370 404370 Attacco tubo 1 4 gas ingresso aria Input air nipple 1 4 gas 18 438400 438400 Manometro Manometer 19 352377 352377 Pannello posteriore Plastic rear panel 20 4278...

Page 50: ...tripolare 3PH main switch 30 485497 485497 Tubo aria RILSAN PA12 6x8 6x8 rilsan hose 31 413442 413442 Cablaggio ausiliario Electric wiring 32 453245 453245 Pressostato Pressostat 33 425946 425946 Ele...

Page 51: ...ary snubber resistor 45 457066 457066 Resistore partitore di tensione Voltage divider resistor 46 449483 449483 Telaio metallico Steel chassis 47 240247 240246 Induttore Inductor 48 466176 466176 Pann...

Page 52: ...9 286039 IGBT comando arco pilota Pilot arc IGBT module 58 352382 352382 Isolamento scheda secondaria Secondary circuit insulation sheet 59 418858 418858 Condensatori Y2 EMC dinse polo positivo EMC ca...

Page 53: ...estelling van reserveonderdelen Voor het bestellen van onderdelen duidelijk aangeven 1 Het codenummer van het onderdeel 2 Soort apparaat 3 Spanning en frequentie op het gegevensplaatje te vinden 4 Het...

Page 54: ...CEA COSTRUZIONI ELETTROMECCANICHE ANNETTONI S p A C so E Filiberto 27 23900 LECCO ITALY Cas Post P O BOX 205 Tel 39 0341 22322 Fax 39 0341 422646 cea ceaweld com www ceaweld com...

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