PlasmaPart IndustriCut 100A Operation & Safety Manual Download Page 3

Important Safety Information 

The following information is extremely important and must be 
observed, this section is in addition to specific hazard warnings that 
are mentioned throughout the manual where appropriate

 

The operation and routine maintenance of plasma cutting equipment can be 
extremely dangerous and hazardous to your health and wellbeing

The plasma cutting process produces strong electric and magnetic emissions which 

may cause improper or non-function of cardiac pacemakers, and other electrical 
health equipment & devices. Consult your doctor if you are in any doubt before 
using or being in close proximity of a working plasma cutter. 

Electric Shock 

Electric shock can injure or kill you, the plasma arc process requires high voltages at 

high currents to create the high temperature plasma beam. This high voltage and 
high current can cause serious injury or death to you or others in the workplace. 

 

 

Never touch any components or parts that are electrically live or hot 

 

Never change consumables or parts of the torch when the machine is turned on 

 

Always ensure parts and consumables are replaced when they are worn or damaged  

 

Do not operate the machine in damp or wet conditions  

 

Ensure the machine is used in conjunction with an appropriate RCD 

 

Insulate yourself from the work piece and any other parts of the circuit using 
appropriate safety equipment such as gloves  

 

Read and follow all instructions in the operation manual, if you are unsure about any 
of them please contact us 

 

The work piece should be earthed either direct to ground or to the earth terminal on 
the rear of the machine 

Fire and Explosion  

When plasma cutting there is a risk that sparks, slag, plasma arc, conducted heat or 
a combination of these could cause flammable or potentially explosive materials to 

ignite or detonate. 

 

Ensure that all combustible materials are removed from the affected area 

 

Protect yourself and flammable materials that cannot be moved 

 

Never cut a container or vessel that has held flammable or volatile substances 

Summary of Contents for IndustriCut 100A

Page 1: ...Operation Safety manual IndustriCut 100A IndustriCut 100A 100Amps DC Three Phase 415V Inverter plasma cutter...

Page 2: ...in the correct and safe use of your PlasmaPart product please read and fully understand it before use Your understanding of the product is key to your safety plasma cutting is hazardous by taking the...

Page 3: ...e Never touch any components or parts that are electrically live or hot Never change consumables or parts of the torch when the machine is turned on Always ensure parts and consumables are replaced wh...

Page 4: ...oduced during plasma cutting can be hazardous to health and should not be inhaled Certain materials produce more toxic fumes and great care should be taken when cutting any material made from or conta...

Page 5: ...level to ensure it is below recommended levels of exposure Plasma Arc Ultraviolet Radiation Plasma arc radiation can burn your eyes and skin without adequate protection your eyes and skin are at risk...

Page 6: ...bed in this manual conforms to all applicable aspects and regulations of the EMC directive and to the national legislation for the enforcement of this directive PlasmaPart machines are the result of e...

Page 7: ...t from you to us in the event of a warranty claim you may be charged some of the repair costs if the machine has not been packaged adequately The warranty explicitly excludes Consumables electrodes no...

Page 8: ...irement at 100A 15 0 KVA Max Rated input current at 100A 26 A Max No load voltage 300 V Output current range 20 100 A Output voltage range 88 96 V Duty cycle 100 Amps Output 60 Efficiency 85 Cut Width...

Page 9: ...s the plasma beam as it exits the nozzle orifice The ionised plasma beam can reach temperatures in excess of 25 000 degrees centigrade which allows the plasma cutting system to cut so quickly and effo...

Page 10: ...ion Once you have attached your regulator to the rear of the machine and tightened the air supply pipe clamp plug the connection into your airline The regulator should be set to 100PSI 6 Bar when the...

Page 11: ...o the locked position Euro torch connection this is the large connection into which the torch connects it carries the signal from the trigger the pilot line conductors the compressed air and the main...

Page 12: ...bly can rapidly cause very expensive damage to the torch in some cases incorrect assembly can be dangerous and may also affect your warranty Full torch assembly information can be found in your torch...

Page 13: ...e when cutting as the cut quality will decrease as the gap increases above the material Try to ensure the material being cut is as clean as possible before cutting this will improve the cut quality an...

Page 14: ...d on and has correct air supply Check work piece connection Disassemble torch consumables and check for worn electrode loose electrode this needs to be nipped up but not overtightened missing or damag...

Page 15: ...e years of operation If you need to get in touch for advice to purchase spares for warranty support service or for any other reason you can contact us here PlasmaPart Limited Unit 1 Debdale Lane Keywo...

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