PlasmaPart IndustriCut 100A Operation & Safety Manual Download Page 13

Turn the machine off before changing tips or adjusting the torch. Wear 
appropriate safety equipment at all times. Do not allow contact from the 
operator with the work piece whilst a cut is made – use suitable gloves. 

Cut quality 

Cut quality depends quite heavily on a number of different parameters including torch 
standoff or contact, torch alignment relative to the work piece, cutting speed, material 
being cut, and of course operator ability and experience. 

 

The following pointers should be noted, however a lot is to be gained from practice and 
experience. Training and general information days as well as formal welding coding is 
available at our facilities or on site with you, please contact us for details. 

 

Try to keep the torch tip perpendicular and vertical to the work piece when cutting – 
this gives you the best chance of a straight cut. 
 

 

Do not raise the torch tip either from contact with the material or the guide from the 
material if using one when cutting as the cut quality will decrease as the gap 
increases above the material. 
 
 

 

Try to ensure the material being cut is as clean as possible before cutting, this will 
improve the cut quality and means there is less chance of the contaminants on the 
material becoming airborne fumes when they are cut. 
 

 

Ensure there is a good clean connection between the work clamp and work piece. 
 

 

Try to plan direction of cut when the edges are critical, due to the rotation of the 
plasma gas stream one side of a cut will be perpendicular, the other may have a 
slight angle offset, which side this happens on will reverse with direction of travel. 
You can reverse the swirl ring to swap which side this affects – this effect is present 
in all plasma arc cutting systems and ranges from imperceptible in thinner materials 
to more pronounced at higher cut speeds in thicker materials.   
 

For example – to ensure the cut is ‘square’ to the plate when cutting the inside edge of the 
circumference of a circle the torch should move counter clockwise. To keep a ‘square’ cut 
on the outside edge of the circumference of a circle the torch should travel in a clockwise 
direction. 

Summary of Contents for IndustriCut 100A

Page 1: ...Operation Safety manual IndustriCut 100A IndustriCut 100A 100Amps DC Three Phase 415V Inverter plasma cutter...

Page 2: ...in the correct and safe use of your PlasmaPart product please read and fully understand it before use Your understanding of the product is key to your safety plasma cutting is hazardous by taking the...

Page 3: ...e Never touch any components or parts that are electrically live or hot Never change consumables or parts of the torch when the machine is turned on Always ensure parts and consumables are replaced wh...

Page 4: ...oduced during plasma cutting can be hazardous to health and should not be inhaled Certain materials produce more toxic fumes and great care should be taken when cutting any material made from or conta...

Page 5: ...level to ensure it is below recommended levels of exposure Plasma Arc Ultraviolet Radiation Plasma arc radiation can burn your eyes and skin without adequate protection your eyes and skin are at risk...

Page 6: ...bed in this manual conforms to all applicable aspects and regulations of the EMC directive and to the national legislation for the enforcement of this directive PlasmaPart machines are the result of e...

Page 7: ...t from you to us in the event of a warranty claim you may be charged some of the repair costs if the machine has not been packaged adequately The warranty explicitly excludes Consumables electrodes no...

Page 8: ...irement at 100A 15 0 KVA Max Rated input current at 100A 26 A Max No load voltage 300 V Output current range 20 100 A Output voltage range 88 96 V Duty cycle 100 Amps Output 60 Efficiency 85 Cut Width...

Page 9: ...s the plasma beam as it exits the nozzle orifice The ionised plasma beam can reach temperatures in excess of 25 000 degrees centigrade which allows the plasma cutting system to cut so quickly and effo...

Page 10: ...ion Once you have attached your regulator to the rear of the machine and tightened the air supply pipe clamp plug the connection into your airline The regulator should be set to 100PSI 6 Bar when the...

Page 11: ...o the locked position Euro torch connection this is the large connection into which the torch connects it carries the signal from the trigger the pilot line conductors the compressed air and the main...

Page 12: ...bly can rapidly cause very expensive damage to the torch in some cases incorrect assembly can be dangerous and may also affect your warranty Full torch assembly information can be found in your torch...

Page 13: ...e when cutting as the cut quality will decrease as the gap increases above the material Try to ensure the material being cut is as clean as possible before cutting this will improve the cut quality an...

Page 14: ...d on and has correct air supply Check work piece connection Disassemble torch consumables and check for worn electrode loose electrode this needs to be nipped up but not overtightened missing or damag...

Page 15: ...e years of operation If you need to get in touch for advice to purchase spares for warranty support service or for any other reason you can contact us here PlasmaPart Limited Unit 1 Debdale Lane Keywo...

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