Planeta HD3N-EX Operation And Maintenance Manual Download Page 1

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02-02-01-0004-1116-00-BA-EN-PLA

IMPORTANT – READ BEFORE USE!

PLANETA-Hebetechnik GmbH

•

Resser Str. 17 & 23 • D-44653 Herne

Tel. +49 2325 9580-0 • Fax +49 2325 77077 • [email protected] • www.planeta-hebetechnik.de

Models: – Ex II 3 G IIB c T3 ( Zone 2 ) / BASIC

– Ex II 2 G IIB c T3 ( Zone 1 ) / MEDIUM

– Ex II 2 G IIC c T3 ( Zone 1 ) / HIGH

PLANETA

1861

Heben ohne Grenzen

Operation and Maintenance Manual

Trolley HD3N-EX

Installation - Operation - Maintenance

Summary of Contents for HD3N-EX

Page 1: ... Hebetechnik GmbH Resser Str 17 23 D 44653 Herne Tel 49 2325 9580 0 Fax 49 2325 77077 info planeta herne de www planeta hebetechnik de Models Ex II 3 G IIB c T3 Zone 2 BASIC Ex II 2 G IIB c T3 Zone 1 MEDIUM Ex II 2 G IIC c T3 Zone 1 HIGH PLANETA 1861 Heben ohne Grenzen Operation and Maintenance Manual Trolley HD3N EX Installation Operation Maintenance ...

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Page 3: ...Instructions 3 Product Description 4 EX version 5 Nameplate 6 Instructions for use 7 Maintenance and Repair 8 Technical Information for the Versions 9 CE Declaration of Conformity EU Installation Declaration 10 Standard operating instructions with Factory certificate Test protocol for regular tests Notes ...

Page 4: ...nt prevention regulations e g DGUV Vorschrift 54 DGUV Vorschrift 52 und DGUV Regel 100 500 When used in other countries the respective national regulations must be observed This hoist is specially designed for use in potentially explosive areas and thus complies with applicable regulations standards and guidelines and is classified according to the version in the corresponding Ex classes Among the...

Page 5: ...ads and not for procedures on track supports in potentially explosive environments Should the hoist or carriage be used outdoors it is to be protected against rain dust etc Please ensure that the ambient temperature is not below 20 C or not more than 70 C The heat resistance of the chains and hooks is 150 C Tearing away fixed loads dragging loads and diagonal pull are prohibited The permissible lo...

Page 6: ... not exceeded PLANETA hoists are equipped for the following usage conditions in Ex areas depending on the version Deployment in zones 1 2 21 and 22 Temperature classes to T4 or 135 C For gases in explosion groups IIA IIB IIC and dusts The following tables give a short overview Zone distribution Flammable materials Classiﬁcation of potentially explosive areas Equipment group Eqpt Category Probabili...

Page 7: ...e City gas Ethylene Ethylene oxide Ethylene glycol Hydr sulphide Etyhl ether IIC Hydr Acetylene Ethin Carbon disulfite Temperature class Classification of gases vapours and mists acc to ignition temperature T1 max 450 T2 max 300 T3 max 200 T4 max 135 T5 max 100 T6 max 85 Deployability of Operating Material T1 T2 T3 T4 T5 T6 In potentially explosive areas with combustible dusts the surfaces should ...

Page 8: ...d in those areas for which they are classified Use of the hoists in lower classified areas is allowed Example for explanation of the designation of an Ex classification Ex II 2 G IIB T3 Temperature class Hazard class only for gases Potentially explosive mixture Dusts or gases Eqpt Category Equipment group Explosion protected operating materials If the nameplate is missing the hoist may not be oper...

Page 9: ...tially explosive area Protect the hoist from impacts friction rough handling and moisture During operation of the hoist it is important to ensure that the operator wears conductive clothing shoes gloves Gloves should have a conductive resistance of 10 to the power of 8 ohms Pulling off clothes may cause explosive discharges and is therefore not allowed Electrostatically induced hazards of ignition...

Page 10: ...ting conditions and single shift operation Under more difficult circumstances or in a multi shift operation inspection intervals should be shortend accordingly when putting into operation daily inspection Inspection maintenance every 3 months Inspection every 12 months Screw connections housing and hooks X X Housing wear of surface coating X X Load chain Wear of surface coating X X Load hook Wear ...

Page 11: ...g Type Chain diameter in mm Number Load lines Reduced load bearing cap of HIGH version in kg 250 0 25 Ex 4 x 12 1 250 500 0 5 Ex 5 x 15 1 500 1000 1 0 Ex 6 3 x 19 1 1000 1500 1 5 Ex 7 1 x 21 1 1250 2000 2 0 Ex 8 x 24 1 1250 3000 3 0 Ex 10 x 28 1 2000 5000 5 0 Ex 9 x 27 2 3200 10000 10 0 Ex 9 x 27 3 6400 BASIC version is appropriate for use in Ex II 3 G IIB T3 Zone 2 fast moving parts and contact p...

Page 12: ...bited until it has been established that the crane in which the hoist gear is installed meets the regulations of the above stated EC directives Authorized for the compilation of the relevant technical documentation Dipl Ing Matthias B Klawitter CE Koordinator PLANETA Hebetechnik GmbH Resser Straße 17 D 44653 Herne Sales order ref 21XXXXX Fabrication no 21XXXXX 01 Date XX XX 201X Description of goo...

Page 13: ...tion Maintenance Reprint also in extracts only with written permission of PLANETA Hebetechnik GmbH 01 05 02 0000 1116 00 BA EN PLA IMPORTANT READ PRIOR USE PLANETA Hebetechnik GmbH Resser Str 17 23 D 44653 Herne Tel 49 2325 9580 0 Fax 49 2325 77077 info planeta herne de www planeta hebetechnik de ...

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Page 15: ...zen Table of content 1 Introduction 2 Name plate 3 Safety precautions 4 Working 5 Installation 6 Periodic inspections Repair and Maintenance 7 Spare part lists 8 Annual UVV testing EG DECLARATION OF CONFORMITY EG DECLARATION OF INCORPORATION Notes ...

Page 16: ...eed further copies we shall be pleased to forward them Mind these instructions also in regard of your purse wrong maintenance unproper use or accidents owing to miswatching of regulations exclude our guarantee and liability To maintain working safety repairs may only be carried out by trained mechanics and only original Planeta spare parts should be used It is important that only Planeta trained m...

Page 17: ...erial number year of manufacturing or other typical design details we should be able to ﬁnd out the proper part which you require For further information in English language please order our English manual 3 Safety remarks Some works and some way of operations are not allowed with the chain hoist and trolley of any type because they may distroy the hoist or trolley or they can do invisible damage ...

Page 18: ...more danger from untrained or not special advised workers using this hoist trolley not in the sense of its originated purpose Please make sure that only people with education and clear senses will use it Please add to this chapter the instructions given by your company i e regarding daily inspections test procedures working processes records and all instructions you think that they are helpfull to...

Page 19: ...ease check whether the supplied hoist is in accordance with your purchase order check completeness and tightness of all bolts and nuts Make sure that there occured no damages during transportation Copy and write down the date from name plate into your operation manual after inspection of the hoist and trolley Take fully care that the maintenance and operation manual is in reach of the personel who...

Page 20: ...se buy a spare unit to have it at hand in case of trouble This avoids down time in your production Do not allow the unit and chain to be exposed to extremely cold whether Do not apply loads to a cold chain Temperatures lower 20 C or higherthan 60 C may decrease the safe working load Call manufacturer if in doubt 5 Installation Prior delivery all units have been lubricated tested with full load and...

Page 21: ...the width of the trolley wheels has to be adjusted according this Runway Beam ﬂange width ca 2 mm trolley wheel gauge in mm There are distance discs and distance pipes on the carrying bolts of the trolley The required gauge of trolley can be reached by taking away or adding of these distance elements This mooves the side plates closer or wider to the beam ﬂange It is important that the nuts will b...

Page 22: ... is too long or too wide to be lifted with one trolley hoist only So if you have to move this part and you have to use two trolleys at each end please chose the capacity of each trolley as big as the total weight of the load This prevents an accident when the load swings and one hoist could get overloaded if too small 6 Inspections Repair and Maintenance When you detect during the disassembling of...

Page 23: ... 2A 2B 0 1 Side plate B zu 1B HD3N 2B 3 4 Wheel axle HD3N 3 4 4 Circlip HD3N 4 5 10 Nut spring washer HD3N 5 6 2 Distance bolt HD3N 6 7 1 Suspension bolt HD3N 7 8 Adjust washer HD3N 8 9 1 Hand chain wheeö HD3N 9 10 1 Spring pin HD3N 10 11 1 Drive axle HD3N 11 12 1 Bearing house HD3N 12 13A 1 Pinion HD3N 13A 14 2 Chain guide HD3N 14 15 1 Hand chain HD3N 15 20 1 Suspension bolt for swing beam trolle...

Page 24: ...12 PLANETA PLANETA PLANET 1861 Heben ohne Grenzen 8 Annual UVV testing Type of Test Date Tester Result ...

Page 25: ... Part B of Directive 2006 42 EC were created We commit ourselves to the special documents to the above mentioned Products to submit a reasoned request to national bodies The transmission is electronic This statement applies only to the above mentioned Products Commissioning is prohibited until it has been determined that the above mentioned Products have been installed properly and the provisions ...

Page 26: ...Notizen ...

Page 27: ...Notizen ...

Page 28: ...PLANETA PLANETA PLANET 1861 Heben ohne Grenzen Your responsible supplier PLANETA Hebetechnik GmbH ...

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