background image

HLS  |  Drill Jig Operating Instructions 

1. Mark LED position  

2. Check/Set the angle 

The drilling angle can be set at 10° intervals between 0-40° 
from vertical down. Normal installation angles are:

• 

Standard beam (ST): 30°

• 

Vertical down beams (VA, VS): 0°

1.  Mark the puck positions on the rail with a short length of tape.
2.  Check for interference with posts, or other obstructions.
3.  Adjust positions to avoid interference.

3. Clamp to tube  

4. Attach/detach the tool  

1.  Adjust the clamp tension using the adjustment knob at 

the end of the handle.

2.  Adjust the angle of the pipe clamp, con

fi

 rm the level 

indicator is centered.

3.  Squeeze the multi-grip handles together to lock the 

clamp. Check that the clamp is 

fi

 rmly engaged.

4.  Double check the level, and con

fi

 rm the alignment is correct.

Use tape to mark the LED positions

LED spacing

10°

20°

30°

40°

Vertical down position

Standard beam position
(here by default)

Apply cutting 

fl

 uid 

to the cutters 
BEFORE you 
attach the tools

!

Align the clamp to 
the tape position, 
and wrap the chain 
around the rail, then 
engage the chain 
hook with the chain.

Note:
If rail is painted - 
protect the paintwork 
from the pipe clamp 
with a suitable tape 
or cloth.

There are two tools supplied in the kit:

• 

Drilling tool    

• Tapping 

tool

Both tools attach and detach in the same way (see above):
1.  Clean the internal and external mating surfaces of the jig 

and drilling components. Take care to ensure there is no 
particles present, as this will cause seizures between parts 

2. Apply 

cutting 

fl

 uid to the cutter or tap. Tip: some cutting 

fl

 uid in a disposable cup will make re-applying easier.

3.  Push female coupling up
4.  Insert and twist to attach, or pull out to detach.

1

2

1

3

4

Summary of Contents for HLS

Page 1: ...ll out by engaging the reverse gear 10 Remove drilling tool clean out internal and external mating surfaces and insert tapping tool 11 Tap hole then remove tool 12 Inspect and deburr the hole 13 Test the thread and counterbore depth by screwing a puck into the new hole 14 Drill tap inspect deburr test all remaining holes Tips 1 Keep it Clean No component of the drill jig should be placed where the...

Page 2: ...onfirm the alignment is correct Use tape to mark the LED positions LED spacing 0 10 20 30 40 Vertical down position Standard beam position here by default Apply cutting fluid to the cutters BEFORE you attach the tools Align the clamp to the tape position and wrap the chain around the rail then engage the chain hook with the chain Note If rail is painted protect the paintwork from the pipe clamp wi...

Page 3: ...he depth setting nut up until it contacts the end cap of the thread cover 3 Use the following instruction based on thread type i Thin Wall TW drill 15mm hole only a Unscrew the drilling tool at least 2 turns back from this position b Holding the drilling tool to keep it stationary screw the depth setting nut up until it contacts the end cap c Insert set screw such that it aligns and engages with t...

Page 4: ...p until it engages with the hole 3 Activate the drill in the clockwise gear until the tap is cutting to the maximum diameter then stop the drill 4 Set the drill to anti clockwise then activate until the tap clears the hole 9 Remove clamp de burr check 1 Remove tapping tool and clean 2 Remove the pipe clamp from the rail and clean 3 File the hole with the file supplied to remove burrs and swarf 4 S...

Reviews: