PKP DV04 Series Instruction Manual Download Page 4

Special Conditions

Special conditions and/or limitations apply to the safe application of gearwheel flow meters
in the approved operating environment. These conditions and/or limitations must be met
by   the   customer   and/or   system   operator   by   means   of   appropriate   technical   and/or
organizational measures.

Gearwheel flow meters must only be operated in the specified environment and
under the specified ambient conditions.

Gearwheel flow meters must only be used if the materials used in their construction
are resistant to mechanical and/or chemical influences or corrosion under the given
service conditions.

The fluid must at least have minimum lubricating properties (lubricity).

Gearwheel   flow   meters   are   intended   for   use   with   liquids.   Dry   operation   is   not
approved.

Operation outside of the specified parameters is not allowed.

If necessary, a filter must be installed to prevent the gearwheel from being blocked
by foreign objects.

The specified installation, service and maintenance schedules must be strictly fol -
lowed.

Gearwheel flow meters must only be used in closed operation and not be subject to
excessive vibration.

Only genuine spare parts must be used for service and maintenance.

Corrosion Protection

All gearwheel flow meters are checked for proper function at the factory with mineral-
based hydraulic oil. Following testing, the connections are sealed with plugs so that the
internal parts are protected against corrosion for a moderate amount of time. 
During transport and storage, gearwheel flow meters must not be exposed to the harmful
effects of ambient weather conditions and great variations in temperature. They must be
stored under dry conditions.
If a gearwheel flow meter is to be stored for a longer period of time, both its interior and
exterior must be protected by application of a suitable anti-corrosion oil. In addition, it must
be protected from humidity by means of a desiccant material.
If high humidity or other unfavorable (aggressive, polluted) ambient conditions are expec -
ted to be encountered during transport, appropriate steps must be taken to prevent corro -
sion of the gearwheel flow meter.

Attention:

 

When preserving, check whether the preservative is compatible with the materials and
elastomers used in the gearwheel flow meter. Furthermore, compatibility with the pumped
medium must be ensured.

DV04 Instruction manual  02/2021

page  4

Summary of Contents for DV04 Series

Page 1: ...Manual DV04 High precision gear wheel counter for viscous liquids PKP Prozessmesstechnik GmbH Borsigstra e 24 D 65205 Wiesbaden Nordenstadt Tel 49 0 6122 7055 0 Fax 49 0 6122 7055 50 Email info pkp de...

Page 2: ...prevention and environmental protection regulations generally valid for the work area must be observed The liability of the manufacturer expires in the event of damage due to improper use non observan...

Page 3: ...the accompanying delivery note the number of parts must be checked Claims for replacement or goods which relate to transport damage can only be considered valid if the delivery company is notified wi...

Page 4: ...d not be subject to excessive vibration Only genuine spare parts must be used for service and maintenance Corrosion Protection All gearwheel flow meters are checked for proper function at the factory...

Page 5: ...eing exceeded in the volume sensor or other parts of the installation pressure limiting valves During transport and installation the gearwheel flow meter must only be held by its housing must never be...

Page 6: ...nnection plate 4 tighten all fastening screws crosswise to the prescribed torque Make sure that the product is not distorted Ensure sufficient screw in depth of the fastening screws 1 fastening screws...

Page 7: ...earwheels and thus on the preceding sign or that is used when dis playing the measured volumetric flow rate on the evaluation device Number of measuring channels 2 Operating voltage UB 24 VDC 20 prote...

Page 8: ...m of the device Adjust pressure relief valves in the system installed for lowest opening pressure Run the device for a few minutes depressurised or with low pressure Vent the system at the highest pos...

Page 9: ...gearwheel meter and the piping system must be checked regularly for leakage Removal 1 Depressurise and de energize the system 2 Close existing shut off elements upstream and downstream of the device...

Page 10: ...of the gearwheel flow meter do not pry the halves apart at the joint with screwdrivers or similar tools The gearwheels must not be removed from the housing with pliers or similar tools Clean the inter...

Page 11: ...easuring unit is blocked Put the device out of operation immediately Send devices of model 1 2 6 and 8 to manufacturer to be repaired Devices of model 4 and 5 can be cleaned by user Seal failure Leaka...

Page 12: ...8 DV04 3 85 9 60 56 107 70 40 20 6 7 M 6 14 2 0 DV04 4 85 13 60 57 108 70 40 20 9 M 6 14 2 0 DV04 5 100 17 90 63 114 80 38 34 16 M 8 35 3 7 DV04 6 120 13 95 72 123 15 5 84 72 35 16 M 8 35 5 2 DV04 7 1...

Page 13: ...C ATEX Type dimensions mm torque Nm weight A C D F G J K L M N P MA kg DV04 9 44 249 168 219 78 120 140 70 38 M 20 400 53 5 DV04 10 38 249 184 235 78 120 140 70 38 M 20 400 57 4 plus 12 mm for electro...

Page 14: ...60 50 87 70 40 20 6 7 M 6 14 1 8 DV04 3 85 9 60 56 93 70 40 20 6 7 M 6 14 2 0 DV04 4 85 13 60 57 94 70 40 20 9 M 6 14 2 0 DV04 5 100 17 90 63 100 80 38 34 16 M 8 35 3 7 DV04 6 120 13 95 72 109 18 5 8...

Page 15: ...04 3 9 94 56 107 70 40 20 6 7 M 6 14 3 DV04 4 13 94 57 108 70 40 20 9 M 6 14 3 1 DV04 5 17 118 63 114 80 38 34 16 M 8 35 4 8 DV04 6 13 124 72 123 15 5 84 72 35 16 M 8 35 7 DV04 7 18 170 89 140 46 5 46...

Page 16: ...94 90 56 107 15 70 40 6 7 3 DV04 4 G 3 8 13 25 94 90 57 108 16 70 40 6 5 3 1 DV04 5 G 1 2 15 29 118 114 63 114 17 5 80 38 9 4 8 DV04 6 G 1 2 15 29 124 120 72 123 22 15 5 84 72 9 7 DV04 7 G 1 19 51 5...

Page 17: ...7 11 7 70 40 20 6 5 M6 17 0 7 25 13 1 8 DV04 5 G 1 2 100 110 37 86 96 7 11 7 80 38 34 16 M8 18 5 0 7 29 15 2 7 DV04 6 G 1 2 100 120 37 80 106 7 11 7 84 72 35 12 M8 17 5 0 7 29 15 2 9 DV04 7 G 1 100 1...

Page 18: ...the measuring chamber and phase shifted by 90 This two channel scanning enables a higher measured value resolution as well as the detection of the flow direction by means of suitable electronics As a...

Page 19: ...350 65 191 5 DV04 9 480 65 83 33 DV04 10 480 65 62 5 Order Code Order number DV04 Gear wheel counter 2 1 F PS 10 S 0 0 Measuring ranges 2 10 see table 3 Model 1 8 see table 1 Gasket F FKM standard E...

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