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OptiFlow™ Vertical Power Stacker

DIVS

Operator Guide

US/Canada English Version

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Summary of Contents for OptiFlow DIVS

Page 1: ...OptiFlow Vertical Power Stacker DIVS Operator Guide US Canada English Version ...

Page 2: ...sefulness of this manual however we cannot assume responsibility for errors or omissions or liability for the misuse or misapplication of our products Due to our continuing program of product improvement equipment and material specifications as well as performance features are sub ject to change without notice Your machine may not have some of the features described in this book FastPac E Z Seal a...

Page 3: ... Stacker Attached to a DI900 DI950 7 Getting the Most from Your Stacker 8 Troubleshooting 9 What the Stacker LEDs Mean 9 Stacker Error Messages DI500 DI600 Inserter 9 10 Stacker Error Messages DI380 DI425 Inserter 11 12 Stacker Error Messages DI900 950 Inserter 13 Stacker Operation in Non Communicating Mode 14 Specifications 15 Size and Weight 15 Capacity 15 Stack Weight 15 Compatible Inserters 15...

Page 4: ...Contents ii SV61322 Rev C ...

Page 5: ... designed specifically for the stacker Third party AC adapters may damage the stacker The power cord wall plug is the primary means of disconnecting the machine from the AC supply Do not use an adapter plug on the line cord or wall outlet Do not remove the ground pin from the line cord Avoid using wall outlets controlled by wall switches or shared with other equipment Do not route the AC adapter c...

Page 6: ... inch stack Actual capacity will vary depending on mail piece thickness and environmental conditions The stacker provides enough capacity so that by unloading on the fly you are free to take care of other mail operations The mail stack reaches maximum height only if you cease to unload on the fly The stack height grows until it either trips the stacker full sensor or trips another sensor that prot...

Page 7: ...T CAUSE HARMFUL INTERFERENCE 4HIS DEVICE MUST ACCEPT ANY INTERFERENCE RECEIVED INCLUDING INTERFE RENCE THA T MAY CAUSE UNDESI RED OPERATION 4HIS LASS DIGITAL APPARATUS COMPLIES WITH ANADIAN 3 ETAPPAREILNUMÏRIQUEDELACLASSE ESTCONFORMEÌLANORME DU ANADA Equipment Features Reset Switch Power Port Front View Rear View Stacker Full Sensor Side View Adjustable Stacker Wall Stacker LED Stacker Weight USB ...

Page 8: ... will run as long as the stack full sensor is not blocked for more than 1 2 second Adjusting Stacker Wall Grasp the stacker wall from top and slide up or down to an ap propriate position Use the knob on rear to tighten wall into place Full Height Position Stacker Wall NOTE It is possible that envelopes at the bottom of the stack could deform as stack weight increases If this is a problem set the h...

Page 9: ...cker from the inserter base and remove the stalled piece or pieces as shown in the figure right See the detailed instructions on the next page For DI900 950 Series Inserters unlatch the stacker open it and remove the stalled piece or pieces Refer to the instructions on page 7 NOTE When the stacker stops the operator display on your inserter will typically display a message telling you what hap pen...

Page 10: ...ose latches 3 Slide stacker back into inserter Make sure to push stacker all the way in otherwise safety interlock will not engage and system won t run Press reset switch on back corner of stacker 4 or Start key on inserter Clearing Stalls in a Stacker Attached to a DI380 DI425 or DI500 DI600 A B 1 2 1 2 3 4 1 2 3 4 1 Slide the stacker out away from inserter ...

Page 11: ...t the right It s hinged on one side Clear all stalled material from the stacker 3 Close the stacker 5 Resume operation as fol lows a Double check that you have cleared all stalled material b Press the START but ton on the inserter s control panel NOTE Some stacker faults may require you to press the stacker s RESET switch to resume normal operation See the error messages listed on page 11 The rese...

Page 12: ...rity how neatly the envelopes align Sealing quality clean seals void of wrinkles or other imperfections Outer envelope quality no impressions or imperfections caused by stacker components guides or the stack itself Humidity and temperature extremes and Poor materials such as some recycled envelopes and materials that have been improperly stored not in a cool dry place Keep the following in mind wh...

Page 13: ...rter close cover or slide stacker into place Press reset switch or inserter Start key Not applicable Red 4 Blinks Stacker error remove stalled piece if present and press reset switch or inserter Start key Not applicable Red 5 Blinks Troubleshooting Stacker LED Stacker Error Messages Displayed by DI500 DI600 Inserter Error Message Solution Additional Comments E196 Power Stacker Obstruction Empty st...

Page 14: ...or service if you notice this situation E108 Power Stacker Not Detected Check the power stacker connections press Cancel and then Start to retry If unsuccessful select Uninstall Stacker See comments at right Check the cable that con nects the stacker and inserter for correct installation If this problem persists call for service NOTE If you like you can select Uninstall Stacker an option on the in...

Page 15: ...ed back to its proper position this error could persist Call for service if you suspect this E123 Check Stacker Position As above As above E116 Stacker Error Power stacker stopped An error cam failed to go to home position occurred while per forming an opera tion Check for and clear any stalled material Press the Reset button on the stacker Press inserter START button to resume operation If this c...

Page 16: ...not recommended E117 Clear Stacker Entry Area A mail piece has stalled at the stacker entry Pull the stacker away from the in serter and clear the stalled material Push the stacker back into position and inspect the in serter transport Press STOP to clear the error and return ton the home ready screen or press CLEAR DECK to clear the error and start the clear deck process Be sure to push the stack...

Page 17: ... for service 232 VPS Cam Overcurrent Stacker stopped An error occurred while performing an op eration The stacker stopped to protect against a motor overload This is often due to a stack that s too heavy Try removing finished mail pieces more frequently or lower stack wall height Press Reset button on stacker and press START to resume op eration 233 VPS Stack Overfull Stacker full Clear stacker Em...

Page 18: ... inserter display that ap pears with the error message The error message will not occur again The stacker is now in non communicating mode you can run it this way as a temporary measure until Pitney Bowes service can resolve the problem IMPORTANT Please note the following when you run the stacker in non communicating mode No error messages will be sent to the inserter regarding the stacker If a st...

Page 19: ... It is possible that envelopes at the bottom of the stack could deform as stack weight increases If this is a problem set the height of the stacker wall at half height rather than its fully extended posi tion Compatible Inserters The OptiFlow Vertical Power Stacker is designed to operate with the following Pitney Bowes Document Inserting Systems DI380 DI425 DI500 DI600 D900 DI950 Specifications Si...

Page 20: ... mail pieces were loaded into the in serter Specifications Continued Depth Width SHEET 11 REV 5 REV DATE 3 15 04 EN NO DWG NO XXXXXXX This document data record is the property of Pitney Bowes Inc and contains PROPRIETARY and CONFIDENTIAL information and is not to be reproduced or distributed to any third parties without the express written authorization of Pitney Bowes Inc Any authorized reproduct...

Page 21: ... click on Online Store To view and pay invoices online go to www pb com and click on My Account To view inventory go to www pb com and click on My Account For direct questions call 1 800 522 0020 Customer Service Representatives are available Monday through Friday 8 00 AM to 8 00 PM ET Canada Contacts Product Name DIVS OptiFlow For frequently asked questions or to order supplies go to www pitneybo...

Page 22: ...OptiFlow Vertical Power Stacker 18 SV61322 Rev C ...

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Page 24: ... Stamford Connecticut 06926 0700 www pitneybowes com 5500 Explorer Drive Mississauga Ontario L4W5C7 www pitneybowes ca PB Form SV61322 Rev C 5 06 Printed in the USA or Canada Printed on recyclable paper SV61322REVC ...

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