Pit Boss 75204 Instructions And User Manual Download

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MANUAL

MUST

BE READ BEFORE OPERATING!

4 BURNER

GAS GRILL

INSTRUCTIONS AND USE

Model: PB4GRT
Part: 75204
Important: Read Carefully,

Retain For Future Reference

0316780UVM

WARNING

Improper installation, adjustment, alteration, ser-

vice or maintenance can cause injury or property

damage. Read this instruction manual thoroughly

before installing or servicing this equipment.
1. Do not store or use gasoline or other

flammable liquids or vapors in the vicinity

of this or any other appliance.

2. A liquid propane tank not connected for use

should not be stored in the vicinity of this or

any other appliance.

DANGER

If you smell gas:
1.  Shut off gas to the appliance.
2.  Extinguish any open flames.
3.  Open the lid.
4.  If the odor continues, keep away from the

appliance and immediately call your gas

supplier or fire department.

Summary of Contents for 75204

Page 1: ...anual thoroughly before installing or servicing this equipment 1 Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance 2 A liquid propane tank not connected for use should not be stored in the vicinity of this or any other appliance DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flames 3 Open the lid 4 If the...

Page 2: ......

Page 3: ...Side Shelves 11 Installing the Side Shelves 12 Connecting the Side Burner Valve 12 Installing the Cooking Components 13 Inserting the Battery 13 Connecting To Gas Supply Portable Tank Connection 14 Gas Requirements 15 Gas Consumption 15 Safe Grilling Environment 15 TABLE OF CONTENTS Operating Instructions First Use Priming the Grill 16 Preheating 16 Electronic Lighting Instructions 16 Manual Light...

Page 4: ...t the hoses before each use for excessive abrasion or wear or cuts that may affect safe operation of the grill If there is evidence of excessive abrasion or wear or the hose is cut it must be replaced prior to the grill being put into operation The replacement hose assembly must be those specified by the manufacturer 7 Keep your grill in an area clear and free from combustible materials gasoline a...

Page 5: ...cancer reproductive harm or other birth defects To reduce exposure to these substances always operate this unit according to the use and care manual ensuring you provide good ventilation when cooking with gas WARNING Your grill has been designed to operate using only the gas specified by the manufacturer on the rating plate Do not attempt to operate your grill on other gases Failure to follow this...

Page 6: ...6 UNPACKING THE GRILL ...

Page 7: ...or Catch Plate G 1 Control Knob Bezel Z 2 Caster H 1 Control Knob A1 1 Right Cabinet Door I 1 Cart Back Panel B1 1 Right Side Cart Panel J 1 Back Grill Head Cover C1 1 Grease Cup K 1 Grill Head D1 1 Grease Tray L 1 Left Shelf Base E1 1 Side Burner Plate M 1 Left Shelf Bracket AA 16 Screw 5 32 32 x 3 8 inch N 1 Left Shelf Front BB 26 Screw 1 4 20 x 1 2 inch O 1 LP Tank Barrier Bar CC 23 Screw 1 4 2...

Page 8: ...lip over the cart base W and lock the locking casters V Attach door catch plate Y to cart base using 2 screws AA 4 INSTALLING THE CART SIDE PANELS Parts Required 1 x Left Cart Side Panel P 1 x Right Cart Side Panel B1 6 x Screw CC Installation Attach left cart side panel P to cart base W using 3 screws CC Attach right cart side panel B1 to cart base using 3 screws CC 5 SECURING THE CART BACK PANEL...

Page 9: ...t support beam X should be facing outward and the holes should face downward while assembling 8 INSTALLING THE CART SUPPORT BRACKETS Parts Required 1 x Cart Support Brackets U 4 x Screw AA Installation Attach the cart support brackets U to the corners of the cart support beam X and each side cart panels P and B1 using 4 screws AA 9 MOUNTING THE CART HEAT SHIELD Parts Required 1 x Cart Heat Shield ...

Page 10: ...of the grill head Once the grease tray is slid all the way in it will rest securely between ledge stops From the front of the grill reinstall the screw a into the grease tray D1 through the supporting ledge This will prevent the grease tray from shifting during transport 12 INSTALLING THE GREASE CUP Parts Required 1 x Grease Cup C1 Installation Insert the grease cup C1 onto the ledges of the greas...

Page 11: ...p of the door and insert into the top pivot bracket of the grill head K Repeat same installation for left cabinet door Q 16 ASSEMBLING THE SIDE SHELVES Parts Required 1 x Right Shelf Base D 1 x Right Shelf Bracket F 1 x Right Shelf Front E 1 x Left Shelf Base L 1 x Left Shelf Bracket M 1 x Left Shelf Front N 4 x Screw AA 6 x Screw EE Installation Attach the left shelf front N to the left shelf bas...

Page 12: ...led screws from the side burner valve Insert the side burner valve screws through the keyhole slots in the front of the side burner shelf then slide the valve upward so the screws rest in the small section of the keyhole slots Place the control knob bezel G keyhole slots over the side burner valve screws Slide down then re tighten the two screws With the side burner cooking grate still removed uns...

Page 13: ...4 holes in top of the grill head K side panels Note the illustration 20 INSERTING THE BATTERY Parts Required 1 x AA Battery GG Installation Unscrew the electronic igniter battery cap from the front left side of the control panel Insert the AA battery GG with the positive terminal facing outward Reinstall the electronic igniter battery cap IMPORTANT SPARK CHECK Test the ignition system for sparks b...

Page 14: ...vated shut off SAFEGUARD 1 HAND ASSEMBLY 1 Make certain the tank valve and all the appliance valves are in the OFF position 2 When connecting the regulator burner valve assembly to the tank valve turn the large plastic nut clockwise until it stops 3 Gas will not flow unless the plastic nut is completely connected 4 HAND TIGHTEN ONLY SAFEGUARD 2 HAND DISASSEMBLY 1 Make certain the tank valve and al...

Page 15: ...lk gas that fuels other appliances CAUTION It is important to inspect the full length of the gas line hose If it is evident there is excessive abrasion or wear or the hose is cut the hose must be replaced prior to the appliance being used GAS CONSUMPTION Total gas consumption of this grill with the burner s on HIGH Burner Type BTU HR Main Burners 12 000 x 4 Side Burner 13 500 x 1 SAFE GRILLING ENV...

Page 16: ... valve 6 Light each burner separately Turning on two burner valves together could trip the flow limiting device in the tank connection LP grills only 7 Push the control knob in and turn the knob to the left to HIGH position 8 Push and turn burner control knob to HIGH and immediately press and hold electronic igniter 9 If the burner still does not ignite TURN OFF THE GAS WAIT 5 MINUTES for excess g...

Page 17: ...d CLOSED if you are in a windy area or colder climate Your grill has been designed and constructed to give you maximum flexibility and cooking performance Be creative Try different cooking methods on your grill to determine which suits your needs best There is no right or wrong way to cook just alternative cooking styles Get creative and enjoy CAUTION Always protect your hand with a pot mitten or ...

Page 18: ... TANK SHUT OFF After the burner box cools down the propane tank valve should also be closed If you do not want to wait for the burner box to cool use a covered hand to turn off the propane tank valve WARNING Do not attempt to turn off the LP tank valve without first covering your hand with a protective mitt or allowing the grill to cool down Failure to follow this warning could result in a severe ...

Page 19: ...rks from automobiles power tools or other appliances When storing or transporting your LP tank it must remain in an upright position Never lay your LP tank down on its side whether it is full or empty Never store a spare tank under or near your grill CAUTION Never transport or move your grill or grill tank without first closing the manual valve on your liquid propane gas tank The best place to sto...

Page 20: ...tainless cleaner Use light pressure on the pad and always scrub in the direction of the grain There are many products that will help clean and protect on all non cooking surfaces Do not use steel wool to clean the grill Do not use abrasive cleaners on the polished surface Use caution when cleaning Metal polish or a mild chrome cleaner can be used to bring back luster and highlights Naval Jelly can...

Page 21: ...ates After Each Use Burn Off Excess Wire Brush Stainless Steel Grates 15 Days Scrub Pad Soapy Water Dishwasher Safe Grease Cup 15 Days Scrub Pad Soapy Water Dishwasher Safe Grease Tray 15 Days Scrub Pad Soapy Water Flame Tamers 30 Days Scrub Pad Soapy Water Dishwasher Safe Burners 90 Days Scrub Pad Soapy Water Firebox 120 Days Interior Grill Cleaning Products ...

Page 22: ...at attach the main burner electrode and wire to the main burner Fig 1 3 From underneath the grill just above the left side cart door remove the two screws holding the ignition heat shield in place Remove the heat shield through the opening just above the door Fig 2 4 Unscrew the push button igniter button and lock nut then remove the push button igniter through the same opening Unplug the main bur...

Page 23: ...cold and the knobs are on the LOW setting Move the meats to the warming rack if flare up continues Controls are on HIGH Before you are ready to grill turn the knobs to the OFF Water sprayed on gas flames Do not spray water on gas flames Hood closed when grilling Hood up when grilling Burner blows out LP tank is empty Refill the LP tank Burner is not aligned with the control valve Install the burne...

Page 24: ...24 REPLACEMENT PARTS ...

Page 25: ...Assembly 53 Side Burner Pan 17 Electronic Igniter 54 Side Burner Igniter 18 Control Panel 55 Side Burner Grate 19 Control Knob 56 Side Burner Lid 20 Bezel 57 Side Burner Lid Hinge 20A Side Burner Bezel 58 Main Burner 21A Gas Hose 59 Main Burner Electrode Wire D 22 Side Burner Gas Manifold Assembly 60 Main Burner Electrode Wire C 23 LP Hose and Regulator 61 Main Burner Electrode Wire B 24 Grease Tr...

Page 26: ...IZATION unless there is loss of structural integrity on the grill component Should any of the above occur kindly refer to the care and maintenance section to maintain the finish of your grill and prolong its lifespan Dansons recommends the use of a full length protective grill cover when the grill is not in use This warranty is based on normal domestic use and service of the grill and neither limi...

Page 27: ...roblems contact Customer Service Monday through Friday 8am to 5pm MST English French service pitboss grills com Toll Free 1 877 303 3134 Toll Free Fax 1 877 303 3135 PROCEDURE FOR WARRANTY SERVICE Contact your nearest Pit Boss dealer for repair or replacement parts Dansons Inc requires proof of purchase to establish a warranty claim therefore retain your original sales receipt or invoice for futur...

Page 28: ...ealers Many dealers do stock replacement parts and accessories We strongly suggest that if you need to order parts options or require ser vice that you first consult your local dealer Many dealers do stock current accessories fuel and service parts For all other questions comments or inquiries please contact Dansons Inc directly Our Pit Boss Grills Customer Service Department is available Monday t...

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