background image

ENGLISH

14

TROUBLESHOOTING

Proper cleaning, maintenance and the use of clean, dry, quality fuel will prevent common operational problems. When your Pit 

Boss grill is operating poorly, or on a less frequent basis, the following troubleshooting tips may be helpful. 
For FAQ, please visit 

www.pitboss-grills.com

. You may also contact your local Pit Boss authorized dealer or contact Customer 

Service for assistance. 

WARNING: Ensure the grill is completely cooled prior to any inspection, cleaning, maintenance or service 

work. Failure to comply may result in serious injury or damage to your unit.

PROBLEM

CAUSE

SOLUTION

Grill Will Not Light

Damper Vents Are 

Closed, Lack of Air

Ensure that both the top and bottom vents are open. The fire needs oxygen to catch. Once it has 

caught, leave the bottom vent and lid open for about 10 minutes to build a small bed of hot embers.

Incorrect Fuel Used

This grill requires the use of lump charcoal. Follow 

Lighting Procedure 

to continue use of grill; 

however, call Customer Service for assistance if required.

Grill Will Not Achieve 

Or Maintain Stable 

Temperature

Grill Gets Too Hot

Close the lid, mostly close both vents, and allow the barbecue to smother with lack of oxygen. For low 

temperature cooking, use less fuel.

Grill Does Not Get Hot 

Enough

Check fuel level. The grill may quickly lose fire if there is not enough charcoal in the ceramic body. The 

recommended use of lump charcoal is a maximum of 1.81kg / 4lbs per burn. Add more fuel and leave both 

vents completely open. More oxygen flow will allow the fire to increase, burning more lump charcoal. 

Insufficient Air Flow 

Through Ceramic Body

Check bottom damper vent for ash build-up or obstructions. Follow 

Care and Maintenance

 

instructions for ash build-up. Check top damper vent, and ensure it is working properly and airflow is 

not blocked. Follow 

Care and Maintenance

 instructions if dirty. Once all the above steps have been 

done, light the grill and perform a burn-off.

Flare-Ups

Cooking Temperature 

Too High

Attempt cooking at a lower temperature. Grease does have a flash point. Keep the temperature under 

176°C / 350°F when cooking highly greasy food.

Grease Build-Up On 

Cooking Components

Follow 

Care and Maintenance

 instructions.

Need to Burp The Grill

To prevent any back-draft or flare-ups that may cause injury, it is well advised to lift the lid only 

slightly (also known as burping), which allows air to enter slowly and safely.

Bottom Damper 

Won’t Slide

Damper Stuck On Ash

Tap the damper lightly with a rubber hammer to loosen. Follow 

Care and Maintenance

 instructions. If 

no improvement, call Customer Service. 

Finishing on Unit

Finish is chipped

The finish of your unit may chip on the ceramic, but this does not affect the performance or lifespan of 

your unit. If chipping is substantial, call Customer Service.

Spider-web pattern of 

cracking

This is not cracking of the ceramic. This is known as crazing and is caused by the different expansion 

rates between the glaze finish and the clay. The spider-web pattern of cracking is different from a 

break in the aspect that it cannot be felt on the surface, unless using a fingernail; however, it does 

become more visually apparent when the surface is dusty or magnified. Follow 

Care and Maintenance

 

instructions. While these cracks may appear as imperfections, crazing does not affect the performance 

or life span of your ceramic charcoal barbecue; therefore, it is not a warranty issue. 

Lid Is Stuck

Unit Not Cured Properly Curing your ceramic charcoal barbecue is important for its long-term operation and care. If the first burns 

are too hot, they could damage the felt gasket seal before it has had the chance to mature with use. If 

the lid gets stuck, or sealed, together with the base, use a knife to carefully unseal and cut off the felt 

gasket that trims the lid opening. Once removed, you will be able to open the lid. Before continuing to 

use the unit, replace the high-heat felt gasket, which can be purchased at your local fireplace store.

Summary of Contents for 0095591

Page 1: ...al building or fire officials about restrictions and installation inspection requirements in your area PBK22 CERAMIC CHARCOAL BARBECUE IMPORTANT READ CAREFULLY RETAIN FOR FUTURE REFERENCE MANUAL MUST BE READ BEFORE OPERATING FOR OUTDOOR USE ONLY NOT FOR COMMERCIAL USE RECIPES INCLUDED IN BACK OF MANUAL ASSEMBLY AND OPERATION INSTRUCTIONS ITEM 0095591 MODEL PBK22 PART 71222 ...

Page 2: ...lose the lid until the fire is out Do not throw water on the unit Do not try to smother the fire Use of an all class class ABC approved fire extinguisher is valuable to keep on site If an uncontrolled fire does occur call the Fire Department 2 Do not use this ceramic unit as a furnace This product is intended for outdoor use only Do not use indoors FIRE HAZARD May emit hot embers while in use Do n...

Page 3: ...pecially toxic to mother and child during pregnancy infants the elderly smokers and people with blood or circulatory system problems such as anemia or heart disease SAFETY LISTING In accordance with the procedures and specifications by Conformité Européenne CE Pit Boss Grills ceramic charcoal cooking appliances demonstrates compliance through testing to the standards and directives that comply wit...

Page 4: ... 7 Attaching The Lid Handle 7 Operating Instructions Introduction To Ceramic Grilling 8 Grill Temperature Ranges 8 Understanding Airflow and Damper Control 8 First Use Grill Burn Off 8 Preheating 9 Lighting Procedure 9 Refuelling Procedure 9 Extinguishing The Grill 9 Care Maintenance 10 Cooking Guidelines 11 Tips Techniques 13 Troubleshooting 14 Warranty Conditions 15 Void of Warranty 15 Exception...

Page 5: ... Ash Tool x1 A Nut Small x16 B Nut Large x4 C Locking Washer x16 D Washer x16 E Screw x16 F Flat Wrench x1 G Wrench 9 11 x1 H Wrench 17 19 x1 I Screwdriver x1 NOTE Due to ongoing product development parts are subject to change without notice Contact Customer Service if parts are missing when assembling the unit PARTS SPECS 1 2 3 4 5 7 8 9 10 12 11 13 15 14 16 17 6 A B C D E F G H I MODEL ASSEMBLED...

Page 6: ...n screws completely until all screws for that step have been installed Hardware combination involving a locking washer and washer should be installed with the locking washer closest to the head of the screw 1 ATTACHING THE CASTER WHEELS Parts Required 2 x Long Support Bracket 12 2 x Short Support Bracket 13 2 x Locking Caster Wheel 15 2 x Caster Wheel 16 4 x Large Nut B Installation Attach the fou...

Page 7: ... vent facing to the front of the cart allowing the vent to open and close without any interruption 4 ATTACHING THE TOP DAMPER Parts Required 1 x Top Damper Vent 3 Installation Align the side notch of the top damper vent with the thermometer on the front of the ceramic body and set over the top opening Secure with pre attached screws washers and nuts 5 INSTALLING THE SIDE SHELF BRACKETS Parts Requi...

Page 8: ...t on the interior base of the firebox IMPORTANT The charcoal plate must be in the firebox while in use Missing this part could result in lighting failure due to lack of oxygen to the charcoal once lit Next place the heat deflector if desired The heat deflector can be used for indirect cooking Place the main cooking grid inside of the ceramic body Place the upper cooking grid on top of the main coo...

Page 9: ...control LOW TEMPERATURE 80 125 C 176 257 F This range is used to slow roast increase barbecue flavor and to keep foods warm Infuse more flavor and keep your meats juicy by cooking longer at a lower temperature also known as low and slow Highly recommended for the big turkey at Thanksgiving juicy ham at Easter or the huge holiday feast TIP When smoking open the bottom vent fully and leave the lid o...

Page 10: ...lid firelighters on the charcoal plate in the base of the ceramic charcoal barbecue Then place two or three handfuls of lump charcoal over the top of the newspaper Do not use gasoline white spirit lighter fluid alcohol or other similar chemicals for lighting or relighting 2 Open the bottom vent and light the newspaper using a long nosed lighter or safety matches Once it has caught leave the bottom...

Page 11: ...e bottom damper vent Carefully open the slide plate and rake the ash into a small waste container under the vent opening Dispose of container or store for future use 2 OUTSIDE SURFACES Upon close inspection the finish of your ceramic charcoal barbecue may appear to have crack lines This is not cracking of the ceramic This is known as crazing and is caused by the different expansion rates between t...

Page 12: ... 500 625ºF Top Damper Vent Bottom Damper Vent POULTRY Size Rare 54 C 130 F Medium 60 C 140 F Well Done 77 C 170 F Turkey whole 4 5 5 0 kg 10 11 lbs 5 3 6 4 kg 12 14 lbs 6 8 7 7 kg 15 17 lbs 8 2 10 0 kg 18 22 lbs 10 4 11 3 kg 23 25 lbs Grill 90 120 minutes Grill 110 140 minutes Grill 130 160 minutes Grill 140 170 minutes Grill 150 180 minutes Chicken whole 1 36 2 26 kg 3 5 lbs Grill 1 1 5 hours Dru...

Page 13: ... tip Roast 0 9 1 13 kg 2 2 lbs High Medium Sear 10 minutes grill 20 30 minutes Rib Roast 5 44 6 35 kg 12 14 lbs Medium 2 2 hours Veal Loin Chop 2 5cm 1 Medium 10 12 minutes direct Brisket 7 25 3 62 kg 16 18 lbs Hot Smoke Cook until internal temperature reaches 91 C 195 F LAMB Size Rare 54 C 130 F Medium 60 C 140 F Well Done 71 C 160 F Roast fresh 2 26 2 72 kg 5 6 lbs 1 2 hours Rib Crown Roast 1 36...

Page 14: ...ish before lighting the grill A BBQ floor mat is very useful Due to food handling accidents and cooking spatter a BBQ floor mat would protect a deck patio or stone platform from the possibility of grease stains or accidental spills 3 GRILLING TIPS AND TECHNIQUES To infuse more smoke flavor into your meats cook longer and at lower temperatures also known as low and slow Meat will close its fibers a...

Page 15: ... above steps have been done light the grill and perform a burn off Flare Ups Cooking Temperature Too High Attempt cooking at a lower temperature Grease does have a flash point Keep the temperature under 176 C 350 F when cooking highly greasy food Grease Build Up On Cooking Components Follow Care and Maintenance instructions Need to Burp The Grill To prevent any back draft or flare ups that may cau...

Page 16: ... does not cover cosmetic or colour changes weathering or cracks unless there is a loss of structural integrity Warranty does not cover damage from wear and tear such as scratches dents dings chips or minor cosmetic cracks These aesthetic changes of the grill do not affect its performance Repair or replacement of any part does not extend past the limited warranty During the term of the warranty Dan...

Page 17: ...ble loss or damage You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure ORDERING REPLACEMENT PARTS To order replacement parts please contact Genesis International Corporation Pty Ltd at service genesiscorp com au 61 8 9248 9822 CONTACT CUSTOMER SERVICE Genesis International Corporation Pty Ltd ...

Page 18: ...arcoal fuel in minutes No lighter fluid needed SIGNATURE SAUCES A series of gourmet sauces to prepare and enhance the natural flavors of your food Use during cooking or as a dipping sauce Fat free Gluten free No MSG BASIC CHARCOAL STARTER Starting your charcoal grill just got a whole lot faster The Basic Charcoal Starter will have your coals burning hot in minutes SIGNATURE SPICES A collection of ...

Page 19: ...ace the wings directly on the grate Grill over indirect heat until crispy about 20 25 minutes per side 5 Transfer wings to a platter and serve with your favourite dipping sauce GRILLED FLANK STEAK FAJITAS Makes 4 6 servings Ingredients 1 flank steak 450 g 16 oz 30 ml 2 tbsp Pit Boss Sweet Heat Rub Grill seasoning 45 ml 3 tbsp olive oil divided 1 red pepper halved with stems seeds removed 1 yellow ...

Page 20: ... grippers Replace grill grate with heat deflector and place tortillas on heat deflector heating for 30 seconds 1 minute or until warm but not hot 6 Stack the tortillas in twos Distribute the fish evenly between each set of tortillas Top with red cabbage sour cream and mango salsa 7 Serve immediately RASPBERRY CHIPOTLE PORK KEBABS Makes 4 8 servings Ingredients 450 g 15 8 oz boneless pork loin cut ...

Page 21: ......

Page 22: ...enesis International Corporation Pty Ltd 61 8 9248 9822 service genesiscorp com au WARNING This product can expose you to chemicals including carbon monoxide which is a combustion by product known to cause cancer birth defects or other reproductive harm For more information go to WWW PRODUCTSAFETY GOV AU NEWS CARBON MONOXIDE SAFETY ...

Reviews: