Piranha IRONWORKER P90 Page 8 Operation Manual Download

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Machine Specifications

Machine Specifications

Hydraulic System

Drive Motor

10 Hp 230 / 460 Volt 3 Phase

Hydraulic Tank Capacity

25 Gallons

Hydraulic Tank - Initial Fill

18 Gallons

Hydraulic Oil

Aw-32 Or Equivalent Iso Grade 32
Consult your local distributor for a cross reference.

Working Surface

Platen

12" X 21"

Coping

18-1/2" X 18-1/2"

Capacities

Punch

Maximum 1-1/8" Thru 1" Thick Material Or 90 Tons

Bending

Maximum 90 Tons

Punch End

Maximum 90 Tons

Bar

2" Round Or 1-3/8" Square

Plate

3/4" X 12" Or 1/2” X 18" With Optional Knives

Angle

5" X 5" X 1/2" With 4 Radius Knife

Coper-Notcher

3-1/2" X 5" X 3/8"

Weight

Shipping Weight

4,250 Pounds

Summary of Contents for IRONWORKER P90

Page 1: ...IRONWORKER MODEL NUMBER P90 For Serial Numbers P90 3001 to Current Models Publication Date May 3 2022 Call us 800 338 5471...

Page 2: ...length by adding a mechanical backstop Backstop can be positioned in either the angle flat bar or round bar section of the machine Available in lengths of 3 6 9 or 12 An electronic version is also av...

Page 3: ...Updates Support Please have the serial number or model ready when calling For technical support Via Phone 815 490 0473 Via Email service piranhafab com For ordering parts and consumables Via Phone 800...

Page 4: ...4 Foreword 5 Warranty 5 Introduction 6 Safety Precautions 7 Machine Specifications 8 Functional Diagram 9 Dimensional Data 10 Standards Compliance 11 Installation 12 Operating Instructions 13 Lubricat...

Page 5: ...ard within thirty 30 days of the purchase date and at the seller s option return the defective materials freight and delivery prepaid to the seller which shall be the buyer s sole remedy for defective...

Page 6: ...r ease of operation The first part of this manual provides operations and maintenance instructions including a section on troubleshooting various problems that may occur The second part of this manual...

Page 7: ...xcept for the work piece Remove all tooling from the punch end before starting shearing or coping operations Make sure that all tooling is properly held in position before starting any operation The a...

Page 8: ...so Grade 32 Consult your local distributor for a cross reference Working Surface Platen 12 X 21 Coping 18 1 2 X 18 1 2 Capacities Punch Maximum 1 1 8 Thru 1 Thick Material Or 90 Tons Bending Maximum 9...

Page 9: ...witch Angle Table Coper Guard Coper Guides COPER END Coper Table Shear Table Hold down Stroke Control Punch Attachment PUNCH END Platen Table Chip Bucket Front Control Box Chip Bucket Serial Number Pl...

Page 10: ...Dimensional Data 10 Dimensional Data 31 79 42 64...

Page 11: ...training and using these products The levels of responsibility are fairly evenly distributed between the manufacturer the owner end user of the equipment and the operator Specific guarding requirement...

Page 12: ...Wiring The Piranha is shipped totally wired through the electrical enclosure box It has been left to the owner s discretion whether to wire direct to an electrical disconnect or to install a cord and...

Page 13: ...ated on the rear cover of the front control box only See figure B The legend plate on the selector switch is printed Front Off Rear Front allows electrical control to the Front Box only Off disconnect...

Page 14: ...andle away 3 Jog Down pushing the handle to the right 4 Jog Up pushing the handle to the left See figures C and D All directions in figures C and D are determined by standing at either end and facing...

Page 15: ...ovement stops F3 Completion of downward cycle is accomplished by depressing footswitch lever again Machine movement is down until limit setting is met reference Figure F4 Removing foot pressure from t...

Page 16: ...l contact with the down stroke switch stops beam movement at the desired lower limit 6 Tighten thumbscrew to hold limit switch arm firmly in place 7 Loosen thumbscrew on upstroke limit switch arm 8 Al...

Page 17: ...he die block around the setscrews on the platen table Do not tighten the flanged nuts 8 Switch the front control box toggle switch reference Figure A to the OFF position Disconnect the foot switch fro...

Page 18: ...the tip of the punch extends more than 1 16 below the bottom of the stripper foot adjustment is required 5 Turn the two 2 guide pin adjusting caps counterclockwise until the tip of the punch extends...

Page 19: ...ghten flanged nuts 4 Place the four way bending die into the bending base holder with the proper width die opening on the top 5 Switch the front control box toggle switch Reference figure A to the OFF...

Page 20: ...g the hold down assembly 4 Assure the hold down bar has risen until it is directly under the long nut 5 Insert material to be sheared under the hold down assembly 6 Tighten the long hex head nut to al...

Page 21: ...Apply with grease gun until grease appears around edge of parts Mobile MP or any multi purpose grease 2 Lower Pull Arm On Side 3 Upper Pull Arm Off Side 4 Lower Pull Arm Off Side 5 Upper Pull Arm Hing...

Page 22: ...d accuracy of the Piranha is dependent upon proper alignment of all parts Alignment can only be achieved by keeping the fasteners tight Check all bolts and nuts for tightness every 40 hours of operati...

Page 23: ...ches 3 16 thru 5 8 5 Screwdrivers miscellaneous sizes 6 Voltmeter Reference Charts Recommended Fastener Torque Specifications Use the following unless otherwise specified Bolt Size Torque Ft Lbs 3 8 1...

Page 24: ...k material requires 70 tons of pressure multiply this 70 tons x 2 25 157 50 tons NOTE Do not punch a hole with a smaller diameter than the thickness of the material Material Thickness Punch Size 1 8 5...

Page 25: ...urned to the control box you are starting the machine from 2 Check fuses at disconnect 3 Check voltage to motor starter 4 Transformer control voltage Output 120 V If not check a Transformer fuse If bl...

Page 26: ...ness with disconnect plug for loose connection ii If the problem exists in both boxes follow the remaining procedures b Check wiring connections in the electrical enclosure c Check the valve body wiri...

Page 27: ...hose etc P4 Reset On Motor Starter Kicks Out 1 Internal overheating Refer to P3 above for troubleshooting procedure 2 Insure proper sized heater coils are being used Reference the wiring diagram on p...

Page 28: ...ing Bolt 1 Check that the alignment of the angle hold down block with the angle table is square with table 2 Check to see if the spiral pins holding the guide pins to the angle block are sheared 3 Che...

Page 29: ...e given even though they are comprised of component parts You will receive quicker service when ordering repair parts by adhering to the following procedure 1 Provide the complete serial number of the...

Page 30: ...ration 34 Stripper Assembly Illustrated 36 Bending Assembly Illustrated Optional 38 Bending Die Capacities 39 Electrical Enclosure Assembly 40 Electrical Diagram 40 Front Box Assembly 42 Rear Box Asse...

Page 31: ...Piranha Ironworker P90 31 P90 Whole Machine Illustrated...

Page 32: ...king Shoe Bearing 1 15 0240131 Locking Shoe 1 16 0250132 Mounting Foot 1 17 0250140 Plate Shear Guide 1 18 0250145 Punch End Chip Bucket 1 19 0240142 Coper Guard 1 20 0531351 3 8 x 1 Roll Pin 2 21 025...

Page 33: ...SHCS 4 55 0531062 3 8 x 3 4 Flat Head SCS 2 56 0541175 3 4 x 5 1 2 SHCS 1 57 0541115 1 2 x 5 1 2 SCHS 1 58 0531216 1 2 Nylock Hex Nut 1 59 0531000 1 4 x 1 2 SHCS 2 60 0531001 1 4 x 3 4 SHCS 2 61 05313...

Page 34: ...Ordering Repair Parts 34 Shear Hold Down Assembly Illustration...

Page 35: ...0350207 Shear Urethane 1 12 0531352 1 2 x 1 1 2 Roll Pin 5 13 0340204 Angle Block 1 14 0350208 Angle Urethane 1 15 0541062 5 16 x 2 1 2 Spiral Pin 2 16 0350201 Angle Guide Pin 2 17 0340211 Angle Guid...

Page 36: ...Ordering Repair Parts 36 Stripper Assembly Illustrated...

Page 37: ...ipper Guide Pin 2 9 0340406 C 58 Coupling Nut 1 10 0340407 Punch Stem 1 11 0340403 Urethane Stripper Block 2 12 0531211 3 8 Knurled Nut 1 13 0531210 3 8 Hex Nut 1 14 0531058 3 8 x 2 SSS 1 15 0350404 P...

Page 38: ...Ordering Repair Parts 38 Bending Assembly Illustrated Optional...

Page 39: ...S 4 3 0340501 Bending Punch Slide Plate 2 4 0531114 3 4 x 3 Shoulder Bolt 1 5 0531250 5 8 Nylock Nut 1 6 0340502 12 Bending Punch 1 7 0340503 12 4 way Bending Die 1 8 0350504 Die Holder with Pins 1 9...

Page 40: ...Transformer 1 OR 05316281 208 Volt Transformer 1 7 05316221 Fuse Block 1 8 0531606 MDX 3 Fuse 1 9 0531639 220 Volt Heater Coil B 40 3 OR 0531634 440 Volt Heater Coil B 19 5 3 OR 0531635 575 Volt Heat...

Page 41: ...Piranha Ironworker P90 41 Electrical Diagram...

Page 42: ...6101 1 Start Button ZB4BA3 1 8 05316111 1 Stop Button ZB4BL4 1 9 05316121 1 Contact Block w base N C ZB4BZ102 Contact Number ZB4BE102 1 10 0531618 4 Pole Receptacle 1 11 0531619 Toggle Switch 1 12 053...

Page 43: ...08 1 Joystick Assembly including items 2 3 and 4 for ordering as a repair part 5 05316101 1 Start Button ZB4BA3 1 6 05316111 1 Stop Button ZB4BL4 1 7 05316121 1 Contact Block with base N C ZB4BZ102 Co...

Page 44: ...Ordering Repair Parts 44 Valve Body Assembly Illustrated Assembly Part Number 0231530 2 0 109 Orifice Disk...

Page 45: ...e 1 6 0531562 1 Pressure Relief Valve 25 12 1 7 0551561 1 Solenoid Valve N C 1 8 T3574 115V AC Solenoid Coil 2 9 0541535 1 Shuttle Valve 1 10 0531530 1 Valve Body 4 11 0531574 1 Directional Control Va...

Page 46: ...se Hollow Shaft 2 0533539 6801 16 Hydraulic Fitting 1 3 0531596 3 Hydraulic Pump 1 4 0531050 3 8 x 1 SHCS 2 5 0531515 1 6403 10 12 NWO 1 6 0521550 2 Filter Assembly 4 Pall 1 7 0521551 2 Filter Element...

Page 47: ...3150 1 2 0240171S Cylinder Clevis Pin 2 3 0531360 16105 Zerk 1 8 P Thread 2 4 0250152 Cylinder Clevis 1 5 0531085 1 2 x 1 2 SSS 1 6 0541310 5108 200 Snap Ring 4 7 0531531 6801 12 Fitting 1 8 0531538 6...

Page 48: ...rt Number 0231628 Figure and Index No Part Number Description Qty 1 0531655 Foot Switch 1 2 0531636 Cord Grip 1 3 0531637 16 4 SEO Cord sold by the foot 6 ft 4 0531617 4 Pole Plug 1 NOTE Limit Switche...

Page 49: ...rt 1 0240256 1 1 4 Rd Bar Knife Tall 1 2402571 1 3 8 Rd Bar Knife Short 1 0240257 1 3 8 Rd Bar Knife Tall 1 2402581 1 1 2 Rd Bar Knife Short 1 0240258 1 1 2 Rd Bar Knife Tall 1 2402591 1 5 8 Rd Bar Kn...

Page 50: ...8 Sq Bar Knife Short 1 0240289 1 3 8 Sq Bar Knife Tall 1 0240270 Round Bar Blank 1 0250274 Lower Angle Knives 2 0250273 Upper Angle Knife 1 0250278 Lower Coper Knives 3 0250277 Upper Coper Knife 1 05...

Page 51: ...Piranha Ironworker P90 51 Service Record Chart DATE LUBRICATION KNIFE TABLE BOLTS MACHINE CABINET BOLTS HYDRAULIC CONNECTIONS OIL LEVEL AND OR CHANGE OIL FILTER KNIFE EDGES REMARKS...

Page 52: ...Service Record Chart 52 DATE LUBRICATION KNIFE TABLE BOLTS MACHINE CABINET BOLTS HYDRAULIC CONNECTIONS OIL LEVEL AND OR CHANGE OIL FILTER KNIFE EDGES REMARKS...

Page 53: ...ttaches to the punch end of the machine Removes a 1 2 slug for each cut Slug must be slid out the front of the channel shear after each cut A pinned slide block is adjusted to accommodate different wi...

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