Pioneer XV-HA5 Service Manual Download

Page: 65 / 110

XV-HA5

Player

Monitor

•

Play the DVD test disc
at inner track
(around #30000)

•

Play the DVD test disc
at outer track
(around #200000)

Traverse Mechanism
Assy-S
Adjust the radial adjustment
screw so that
ERROR RATE becomes
around "5E-4".

Traverse Mechanism
Assy-S
Fasten the radial
adjustment screw so that
ERROR RATE becomes
around "1E-3".

START

DVD Error Rate Adjustment

ERROR RATE: - - - -

ERROR RATE : "5E-4"

ERROR RATE : "1E-3"

Service mode end

Disc playback normally.
• The measurement of
block error rate

If error rate is OK,
locks a root of
tangential and radial
adjustment screws with
the Screw tight.
Screw tight: GYL1001

Turn the POWER OFF in
case of NG once, and
perform the adjustment
once again.

CHP/TIM

ESC

Service mode

Service mode end

ESC

•

Play the DVD test disc
at inner track

• Display ERROR RATE

on the monitor

CHP/TIM

ESC

Notes:

•

Use disc: GGV1025

•

Unfasten the radial adjustment screw

by 90 degrees step till ERROR RATE

becomes around "1E-3" again .

•

Record the number of rotation (N1).

(memorizing how much the screw was rotated.)

•

Fasten the radial adjustment screw

till the number of rotation becomes
harf of N1.

Traverse Mechanism
Assy-S
Fasten the tangential
adjustment screw so that
ERROR RATE becomes
around "1E-3".

•

Unfasten the tangential screw

by 90 degrees step till ERROR RATE

becomes around "1E-3" again .

•

Record the number of rotation (N1).

•

Fasten the tangential adjustment screw

till the number of rotation becomes
harf of N1.

ERROR RATE : "1E-3"

In this check, the error rate
that is less than "5E-5"is
better.

CHECK

CHP/TIM

ESC

Best Radial point

Best tangential point

1E-3

5E-4

Rotation of Radial screw
and Tangential screw

BER

Anticlock wise

Clock wise

Best point

Summary of Contents for XV-HA5

Page 1: ...936 PIONEER CORPORATION 2005 STANDBY ON KARAOKE DVD CD DVD CD INPUT FM AM VOLUME STEREO DVD RECEIVER HA5DVD MIC PHONES INPUT VOL MAIN MIN MAX SUB F AUDIO USB TIMER XV HA5 RRV3217 DVD CD RECEIVER XV HA5 THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL S AND TYPE S Model Type Power Requirement Regional restriction codes Region No Remarks XV HA5 WLXJ AC220 240V 3 XV HA5 AC110V 3 XV HA5 NTXJ AC220V 3 ...

Page 2: ... 780 nm Additional Laser Caution 1 Laser Interlock Mechanism Loading switch S101 on the LOAB Assy is used for interlock mechanism of the laser When this switch turned ON in SW2 CLOSE side OPEN signal is 0V and CLOSE signal is 3 5V a laser becomes the status which can completely oscillation Furthermore the laser completely oscillates in the disc judgment and disc playback When player is power ON st...

Page 3: ...he product Please check that neither solder debris nor screws remain inside the product 8 There should be no semi broken wires scratches melting etc on the coating of the power cord Damaged power cords may lead to fire accidents so please be sure that there are no damages If you find a damaged power cord please exchange it with a suitable one 9 There should be no spark traces or similar marks on t...

Page 4: ...SYS 48 4 6 SECONDARY ASSY 50 4 7 PRIMARY ASSY 52 5 PCB PARTS LIST 56 6 ADJUSTMENT 61 6 1 ADJUSTMENT ITEMS AND LOCATION 61 6 2 JIGS AND MEASURING INSTRUMENTS 61 6 3 NECESSARY ADJUSTMENT POINTS 62 6 4 TEST MODE 63 6 5 MECHANISM ADJUSTMENT 64 7 GENERAL INFORMATION 66 7 1 DIAGNOSIS 66 7 1 1 TEST MODE 66 7 1 2 DISPLAY SPECIFICATION OF THE TEST MODE 67 7 1 3 FUNCTIONAL SPECIFICATION OF THE SHORTCUT KEY ...

Page 5: ...eaker system Enclosure Bass reflex bookshelf type magnetically shielded System 10 cm 2 way system Speakers Woofer 10 cm cone type Tweeter 2 6 cm semi dome type Nominal impedance 4 Ω Frequency range 50 Hz to 60 kHz Maximum Input Power 25 W Dimensions 140 W x 250 H x 253 D mm Weight 2 5 kg Accessories speakers Non skid pads 8 Note Specifications and design subject to possible modification without no...

Page 6: ...nent parts indicates the importance of the safety factor of the part Therefore when replacing be sure to use parts of identical designation Screws adjacent to mark on product are used for disassembly For the applying amount of lubricants or glue follow the instructions in this manual In the case of no amount instructions apply as you think it appropriate NOTES 11 7 6 8 5 4 1 16 2 3 15 13 12 14 XV ...

Page 7: ...rd See Contrast table 2 NSP 10 Vinyl Bag See Contrast table 2 NSP 11 Literature Bag AHG1180 12 Packing Sheet AHG7053 13 Front Pad XHA3154 14 Rear Pad XHA3155 15 Packing Case See Contrast table 2 NSP 16 Service Map See Contrast table 2 Mark No Description Part No Mark No Description XV HA5 WLXJ XV HA5 LFXJ XV HA5 NTXJ 1 Operating Instructions XRE3112 XRE3112 Not used English Chinese 1 Operating Ins...

Page 8: ...o 2 3 FRONT PANEL SECTION M N O P N O P L A A C D E F D E F H H I I J J K K L G G K I F G C B H M 47 17 15 4 29 13 8 2 35 12 25 33 33 33 25 6 10 3 36 37 39 26 27 26 26 38 19 20 60 60 41 21 5 45 7 30 40 14 35 35 1 44 11 24 9 32 34 31 28 60 59 18 59 50 50 51 50 58 58 51 52 57 52 57 51 51 56 48 51 54 51 58 51 35 43 Cleaning paper GED 008 50 To 2 3 FRONT PANEL SECTION ...

Page 9: ... 28 Chassis HAL XNA3025 29 Rear Panel HAL See Contrast table 2 30 Mecha Frame XNG3136 31 Leg AEB7090 NSP 32 Spacer AEB7092 33 Insulation Rubber AEB7256 34 S Cover AEB7262 35 Push Rivet AEC7205 36 Mica Sheet A AEE7049 37 Mica Sheet B AEE7050 38 Rear Mold AMR7437 39 Fan Mold AMR7470 40 Cord Clamper RNH 184 41 DVD Barrier XEC3060 42 FFC Barrier XEC3061 43 FFC Cover XEC3067 44 PCB Support XMR3096 45 T...

Page 10: ...2 3 4 1 2 3 4 C D F A B E 2 3 FRONT PANEL SECTION 8 10 11 12 23 22 13 14 26 16 17 18 20 21 24 24 24 25 3 9 15 19 B B A C D E 1 4 2 5 6 7 To 2 2 EXTERIOR SECTION To 2 2 EXTERIOR SECTION NON CONTACT SIDE CONTACT SIDE ...

Page 11: ...eer Name Plate AAM7012 9 Func Button A XAD3219 10 Func Button B XAD3222 11 Tray Cap XAK3491 12 Standby Button Assy XXG3212 13 Front Panel Assy XXG3215 14 Display Window XAK3489 15 Sealing Panel XAK3495 16 Door Cover XAK3517 17 Timer Lens XAK3500 18 Door XAN3055 19 Sub Cushion XEB3048 20 Door Cushion XEB3049 21 Front Panel XMB3202 NSP 22 Standby Button XAD3221 NSP 23 Standby Lens XAK3490 24 Screw V...

Page 12: ...ing liquid GEM1004 Cleaning paper GED 008 Mark No Description Part No NSP 1 LOAB Assy VWG2346 2 Traverse Mechanism Assy S DXX2568 3 Loading Motor Assy VXX2912 4 5 6 Flexible Cable 24P VDA2008 7 Connector Assy 2P VKP2253 8 Floating Rubber VEB1351 9 Belt VEB1358 10 Stabilizer VNE2253 11 Loading Base VNL1917 12 Float Base 04 VNL1968 13 Drive Cam VNL1919 14 Gear Pulley VNL1921 15 Loading Gear VNL1922 ...

Page 13: ...iew Daifree GEM1036 Inner side of a ditch Concave of unevenness Top View Bottom View Daifree GEM1036 Daifree GEM1036 Side of the rib Concave of unevenness Daifree GEM1036 Concave of unevenness Daifree GEM1036 Inner side of a ditch Lubricating Oil GYA1001 Inner side of a ditch Lubricating Oil GYA1001 Lubricating Oil GYA1001 Lubricating Oil GYA1001 Lubricating Oil GYA1001 Lubricating Oil GYA1001 ...

Page 14: ...ich applied special bond Therefore the adhesion becomes ineffective when takes it off once Spindle screw is the part which cannot recycle When part 2 is replaced part 13 also need to be replaced at the same time Mark No Description Part No 1 05SD Pickup Assy S OXX8014 2 Spindle Motor N200 DXM1197 3 Guide Shaft VK1 DLA1940 4 Sub Guide Shaft VK1 DLA1941 NSP 5 Joint VK1B DNK4272 6 Joint Spring VK1 DB...

Page 15: ...XV HA5 15 5 6 7 8 5 6 7 8 C D F A B E ...

Page 16: ...C MUTE u p RECA ATTENUATOR 6dB 6 dB ATT u p IN1 OUT MM1623BF IC501 PCM1753 27MHz MT1389FE C2 L BACK END IC BD7995EFS PlCK UP ASSY 05SD PU FTS SPDL Stepping Motor Motor Loading LOAD ASSY System Control RF Amp Servo Control AV Decoder 108MHz 12bit Video DAC CN8301 CN101 CN3101 CN3101 21P 4P 27P CN8301 2 2 21P CN5701 11P 24P CN102 12P CN104 5P CN103 4P CN1013 24P 21P CN901 25P CN5952 25P CN902 27P 21...

Page 17: ...DRIVER Positive XAV3029 COMPOSITE VIDEO OUT S VIDEO OUT ANALOG AUDIO VIDEO SIGNAL DIGITAL AUDIO SIGNAL CONTROL SIGNAL OTHER CN5951 2 2 29P CN5911 1 2 29P CN5911 2 2 29P CN8502 27P 11P 15P 15P 5P 15P 11P 11P 11P 5P 4P CN42 1 2 CN23 CN3302 CN3301 CN5421 CN3352 CN24 CN42 J21 1 2 J21 2 2 POWER ASSY SECONDARY ASSY CN5951 1 2 29P 16 12 14 8 6 10 13 13 27 9 9 1 8 22 1 1 3 3 22 CN5921 15P 8 1 13 7 9 4 5 4...

Page 18: ...1 V 3D SW2 LOAD LOAD MOTOR STEPPING SW1 H2 H1 H1 A1 A2 A3 SPINDLE LOAD SW2 V 3D LOAD SW1 ST2 ST1 ST1 ST2 H2 H1 H1 A2 A3 A1 GNDS H3 H3 H2 MOTOR INSIDE V 5S CN1013 FOCS RTN FOCS DRV TRKG RTN TRKG DRV PD GND LD 780 LD 650 VSHF PICKUP ASSY MD GND VREF 2 1V MPD 650 MPD 780 B1 B2 OEICG B3 B4 780 650 A C 24P FFC ADD7418 H2 H3 H3 INSIDE V 5S GNDS GND PD TRKG DRV TRKG RTN FOCS DRV FOCS RTN VSHF LD 650 LD 7...

Page 19: ...N VP 15 GNDA RIN XPROTECT LIN MUTE VA 12 VP 8 VP 8 GLED 2mm PITCH WIRE GLED VA 12 VP 8 VP 8 D20PYY1125E GNDM GNDD GNDD SYSPOW AC UN 56 GNDM SYSPOW AC GNDD GNDD UN 56 D20PYY1225E GNDM GNDU GNDU GNDM 2 0mm PITCH WIRE D20PYY0520E SYSPOW HELP SPEAKER L L R R SYSPOW HELP GNDD VESW 5 VE 5 LCDDATA LCDCS REMOCON GNDU VP 12 XLCDRST LCDCLK TMRLED L R R LINEOUT L LINE IN VKB1047 XSUSPEND KEY2 KEY1 GNDA HPDET...

Page 20: ...L ROUTE T T F F S S S S F F S S S S F F T T T T STEPPING SERVO LOOP LINE S D RF RF RF 1 2 A CN601 PICKUP ASSY CN1013 SPINDLE MOTOR STEPPING MOTOR VIDEO SIGNAL ROUTE G Y G Y VIDEO SIGNAL ROUTE R Cr R Cr VIDEO SIGNAL ROUTE S VIDEO SIGNAL ROUTE S_Y VIDEO SIGNAL ROUTE B Cb B Cb S VIDEO SIGNAL ROUTE S_C C V LD Driver for CD LD Driver for DVD FTS DRIVER 1 2 3 ...

Page 21: ...XV HA5 21 5 6 7 8 5 6 7 8 C D F A B E MT1389FE C2 L R CY B Cb G Y C V S_C S_Y D B 1 2 B 1 2 DVDM ASSY AWM7966 ...

Page 22: ...XV HA5 22 1 2 3 4 1 2 3 4 C D F A B E 3 4 DVDM ASSY 2 2 A B 2 2 B 2 2 DVDM ASSY AWM7966 D ...

Page 23: ...IO SIGNAL ROUTE S VIDEO SIGNAL ROUTE S_Y S VIDEO SIGNAL ROUTE S_C Cr Cb Y C_Y C V S_C S_C C V S_Y NC NC NC NC FL FR DAC 2CH R521 R522 0 0 FL FR Y Cb Cr Y Cb Cr C V D D K CN8502 C 2 2 Video Driver Amp 5V Regulator 3 3V Regulator 1 8V Regulator 6 5V Regulator 7 8V 6 4V 5 0V 7 8V ...

Page 24: ...47k 10k 2SD2114 STBY CH 100p STBY 27k 0 1 0 1 22k 0 1 47 16 47 16 0 1 22k 0 1 0 1 22 27k VA 12 0 01 10k CH 100p 10k 0 01 HA17558AF STBY VA 12V 10 50 220 VA 12 IMX9 STBY 1 8k VA 7 CHASSIS_GND GNDA STBY STBY STBY STBY CH STBY 820p STBY CH 220 STBY 220p STBY STBY CH VKB1047 STBY 220p STBY CH STBY 4 7k STBY 4 7k 1 8k 220k 220k 330 IMX9 STBY 3300p CH 47k 100k 100k 3300p 47k 330 CH BD3841FS 100 100 0 1 ...

Page 25: ...3 R3307 C3307 C3309 R3309 R3313 C3906 IC3911 C3904 R3908 R3906 C3908 R3910 C3910 R3301 C3305 R3303 C3301 IC3301 R3315 C3311 R3914 R3916 R3918 R3926 R3920 R3928 C3912 R3912 C3914 C3916 R3932 R3924 R3922 R3930 Q3903 Q3901 C3907 C3909 R3905 R3907 R3909 C3905 C3903 IC3911 C3913 C3915 R3911 R3923 C3911 R3931 Q3901 Q3903 R3913 R3915 R3921 R3929 R3927 R3917 R3919 R3925 R3281 R3282 R3283 R3284 CN3352 C461...

Page 26: ...3 R5592 R5585 C5598 R5698 R5693 Q5832 R5831 R5832 Q5831 OUT IN AC PULSE XRECMUTE XHPMUTE RESET WEN DI DEST R5515 R5615 NC VSS VCC RST WD0 WCLK SHORT for STEST TEST POINT UTEST XHPMUTE2 SYSCS2 SYSCS1 BASS_BOOST XMDRST XLCDRST TMRLED XSYSMUTE VDD4 VSS4 SYSPOW UTEST STEST ATT6dB VOLDATA CE VOLCLK SELDATA SCLK2 LCDCS LCDCLK SCLK0 LCDDATA XHPMUTE MDATA0 SDATA0 XHPMUTE2 XRECMUTE SELCLK SDATA2 NC NC NC M...

Page 27: ...C5901 C5902 R5911 D5901 C5905 R5901 R5904 R5903 R5905 R5906 C5208 C5205 J1 C5204 C5214 R5210 R5206 R5209 C5213 C5210 R5203 R5202 X5201 C5201 C5202 Q5201 C5217 C5206 C5207 R5218 R5219 R5211 V5901 Q5202 1 2 2 2 USBL GNDHP NC NC NC GNDD VDET GNDD MDATA2 ACK GNDA GNDA XSUSPEND GNDHP FADET HPDET GNDA GNDU REMOCON LCDDATA LCDCS VESW 5 GNDD FAL FAR HPL HPR GNDA USBR USBL KEY2 KEY1 VE 5 FAL USBL HPL FADET...

Page 28: ...955 L9953 C9951 L9951 R9958 R9959 R9960 R9429 C9428 C9430 C9429 C9427 R9422 C9425 R9421 IC9402 1 2 C9424 C9413 R9953 R9951 C9422 VR9401 C9420 R9419 C9412 C9419 C9436 R9425 C9426 R9423 R9420 C9423 R9426 Q9401 R9418 C9421 AKN7005 AKN7005 1000p 0 1 0 01 STBY STBY STBY VNF1084 GNDC STBY STBY STBY 68 1000p STBY 0 1 STBY STBY 220p STBY 220p GNDA STBY 68 0 022 68 68 AKN7005 XKN3016 AKN7005 UDZ6 8B UDZ6 8...

Page 29: ...C9402 2 2 R9413 R9412 J9911 CN9421 CN5105 3 3k 3 3k 2 2 50 TS 1200p GNDA 2 2k 12k STBY HA17558AF STBY STBY D20PYY0435E 52045 1345 FA R FA L GNDA 16 2dB MIC 51048 0400 GNDA FADET HPR GNDHP HPL HPDET GNDC D D V BUS GNDA MIC MIC SW VA 12 E CN5921 D K FL FL FAL FAL FAL FL FLch AUDIO SIGNAL ROUTE FA LCH AUDIO SIGNAL ROUTE KARAOKE ASSY ...

Page 30: ...BY STBY STBY STBY UVP 8 STBY FAN LOCK SHORT OPEN DETECT FAN GND B XPROTECT VP 15 H L CONT REF5V VP 8 SENSE5 GNDVP 8 UVP 8 SHORT DETECT FAN B VP 8V VP 15V R3659 R3666 R3665 R3670 R3660 R3678 C3652 R3662 Q3655 D3665 R3677 R3668 C3651 C3656 Q3653 R3667 R3651 Q3654 R3653 R3652 R3679 D3657 R3680 R3661 C3654 R3658 C3653 D3664 CN3651 D3656 D3658 D3655 R3669 D3654 D3653 C51 C55 R51 R61 C54 IC51 Q54 R55 C5...

Page 31: ...RESISTORS ARE IN Ω OTHER CKSRYB CEAT M TS YF CKSRYF UNLESS OTHERWISE SPECIFIED ALL CAPACITORS ARE IN µF NOTES CH CCSRCH POWER AMP VP L IN L OUT DIAGNOSTIC OUT MODE GNDP GNDP VP R OUT R OUT L OUT GNDA R IN Q3303 R3302 Q3302 R3306 R3318 C3302 R3320 C3304 CN3302 R3307 C3305 R3308 W126 R3304 R3303 C3307 R3314 Q3305 R3301 R3311 R3312 R3313 D3304 C64 Q3304 R68 R65 R93 Q63 C65 C63 D91 R91 R92 R66 R67 C61...

Page 32: ... 15 XPROTECT VA 12 UN 56 SYSPOW GNDP L R R L LIN MUTE RIN GNDA VP 8 VP 8 51048 1200 51048 1100 GLED AC GNDD GNDD GNDM GNDU GNDM REF5V XPROTECT FANGND H LCONT B FAN PCB Binder VEF1040 A B1 R99 CN24 CN23 R60 J21 J22 D56 R94 R95 R96 CN22 KN2 Q92 39k F GNDP KP250NA5 KP250NA15 68k F D20PYY1125E D20PYY1225E 1SS355 47 4 7k 10k KP250NA10 CHASSIS_GND VNF1084 2SC4081 VA 12 1 4 2 3 6 5 7 8 11 12 9 13 10 3 5 ...

Page 33: ... A 60SD STBY STBY ACE7013 0 01 XKP3084 STBY 4700 35 4700 35 S1WB A 60SD D5SBA20 B TA79012S 47 16 1000 25 0 047 STBY AKR7001 AKR7001 1k DAN217 STBY B6P VH 2SD1859X QR 1SS355 XSR3011 12 ACG7033 0 01 12 1 2 3 5 4 1 2 3 5 4 1 8 9 2 5 6 7 3 4 2 1 1 3 2 6 5 3 4 2 1 3 1 2 MAIN MAIN SUB1 SUB1 SUB2 SUB2 T2 115 0 0 115 1 2 3 5 4 CN3 B5P9 VH W224 W225 W221 W220 W211 W218 W223 W222 W219 W212 W213 W208 PRIMARY...

Page 34: ...8303 R8311 C8311 NoAssign1 JA8502 C8312 C8313 IC8301 C8201 C8202 C8304 C8310 C8309 R8308 C8203 C8206 R8217 R8201 R8206 R8204 C8205 C8217 R8205 C8216 R8207 R8305 CN8301 R8304 C8306 C8305 C8315 R8306 C8308 C8307 C8316 R8202 C8204 R8307 C8317 R8317 C8218 R8203 R8208 R8209 VKN1258 GNDC 1000 6 3 150 F 1 10W 150 F 1 10W 75 F 0 STBY STBY 0 1000 6 3 STBY STBY 0 150 F 1 10W 150 F 1 10W 2 2k 2 2k 680p 680p ...

Page 35: ...3 C8431 R8405 R8406 C8406 R8404 C8405 R8403 R8210 C8220 R8211 IC8201 C8221 R8218 R8216 R8220 L8201 C8213 C8223 C8222 C8407 C8410 R8408 R8409 C8411 C8434 D8201 R8215 Q8201 C8404 C8403 C8402 R8402 C8401 IC8401 L8401 S D G 0 22 M65847AFP 0 22 1200p 0 068 0 068 0 068 2SJ103 GR 1k STBY STBY 1k 1k CH 100p 0 01 15k AL 22 16 3300p 1M 1M 22k 52147 0410 0 22 50 2 2 50 VA 12 2 2 50 20k 20k 0 012 8 2k 4700p 1...

Page 36: ...v V 1V div H 2sec div 1 IC201 pin47 FG V 1V div H 2msec div 8 IC401 pin23 CompositeVideo Out V 1V div H 10µsec div 4 CN102 pin 11 10 9 IC101 pin 14 13 12 SPINDLE WVU V 2V div H 2msec div GND GND GND GND GND GND GND GND GND PLAY Tray opening Pless OPEN key Pless PLAY key Braking a turn of disc Tray stops TRAY OPEN DVD PLAY DMSO Tray is opening Tray is closing 9 9 10 9 10 IC401 pin21 S VIDEO OUT Y V...

Page 37: ...0us div 15 IC5501 pin 66 TXIDATA V 2V div H 100us div TUNER 1 IC5201 pin 1 D V 2V div H 500us div 2 IC5201 pin 2 D V 2V div H 500us div USB At connecting PC 10IC5501 pin 51 SCLK2 V 2V div H 10us div 12 IC5501 pin 50 MDATA2 V 2V div H 10us div DVD 8 IC5501 pin 48 SELCLK V 2V div H 50us div 9 IC5501 pin 47 SELDATA V 2V div H 50us div FUNCTION CHANGE 6 IC5501 pin 46 VOLCLK V 2V div H 100us div 7 IC55...

Page 38: ...XV HA5 38 1 2 3 4 1 2 3 4 C D F A B E ...

Page 39: ...s be sure to check with the schematic diagram 4 View point of PCB diagrams Symbol In PCB Diagrams Symbol In Schematic Diagrams Part Name B C E D D G G S S B C E B C E D G S B C E B C E B C E Transistor Transistor with resistor Field effect transistor Resistor array 3 terminal regulator Capacitor Connector P C Board Chip Part SIDE A SIDE B 1 5 5 1 SW2 V 5D V 3D LOAD LOAD GND PNE 1B1 C102 C101 CN602...

Page 40: ...305 Q562 Q564 Q565 Q561 Q881 Q308 Q731 Q307 Q535 Q532 Q506 Q503 Q502 Q401 Q851 Q821 Q481 IC201 IC204 IC501 IC591 IC711 IC531 IC731 IC101 IC751 IC761 IC561 Q505 Q501 Q504 Q531 Q801 Q533Q534 Q304 To SPINDLE MOTOR To PICKUP ASSY To STEPPING MOTOR CN104 CN8502 K CN601 A CN5952 C CN102 CN902 CN101 CN103 CN901 ...

Page 41: ...XV HA5 41 5 6 7 8 5 6 7 8 C D F A B E SIDE B SIDE B DVDM ASSY B ANP7527 A B B Q732 Q201 IC203 IC451 IC202 IC401 ...

Page 42: ... W174 W180 W181 W213 W210 B 1 W263 W134 W131 W129 W132 W133 W225 W207 W228 W229 W227 W226 W206 W223 W294 IC301 W295 IC8881 DVD L DVD R GNDM VP 8 XSYSMUTE OPTIN SPDIF TX L TX R CAUTION REPLACE IC LINKS AS 8 GNDD 1 VA 12 OPT O OPT I 2 VP 8 3 VP 8 5 GNDM 6 GNDH 7 GNDD 8 TXR 1 CE 11 GND 10 RDS 9 VSM 5 GND 4 DO 3 CLK 2 DI AUXI L 7 9V 6 TXL 9 OPTIN 1 12 IF ASSY 4 GNDM 11 1 11 OPTOUT AUXI R AUXO L VUN 56...

Page 43: ...W241 W167 W194 W162 W192 W159 W158 W157 W156 W155 W154 W195 W135 W133 W236 W214 W216 W215 W190 W189 W292 W295 IC8881 GNDHP GNDM VP 8 OPTIN SPDIF CAUTION REPLACE IC LINKS AS 8 GNDD 1 VA 12 20 HPDET 25 1 H 6 MDATA2 3 TMRLED 2 VP 8 3 VP 8 13 REMOCON 14 KEY1 15 KEY2 16 SUSPEND 9 VE 5 10 VESW 5 11 GNDD 12 GNDU 5 GNDM 6 GNDH 7 GNDD 1 WEN DI 2 WD0 3 WCLK 4 RST 5 VCC 6 VSS 7 NC GNDH GNDM 9 OPTIN 23 GNDHP ...

Page 44: ...832 R5509 C5510 R5510 C5509 R5623 R5624 D3001 R5932 R5933 R5625 R5533 Q3952 R3938 R3937 D3951 C3932 C3931 Q3953 R3939 C5507 Q5804 R5572 R5573 R5576 R5565 R5563 R5564 R5577 R5578 R5579 L8881 R8881 R5536 R5526 R5527 R5528 D3953 R8882 R5808 IC3191 R3198 C3196 R3194 R3192 C3194 R3196 C3195 R3197 C3193 R3193 R3191 R3195 R5626 D511 IC511 R5585 R3293 R3072 IC501 9 OPTIN 10 OPTIN 11 OPTOUT 8 GNDD 7 GNDD 6...

Page 45: ...288 C3290 C3286 R3287 R3289 C3287 C3291 C3285 R3283 R3281 C3289 R3285 R3282 R3284 R3263 R3264 R3033 R3034 R3032 R3031 R3218 R3217 R4602 D5713 R3315 R3316 Q3291 Q3292 Q3901 Q3903 Q3001 R3050 R3051 R3048 R3049 R3276 R3279 R3275 Q3293 C301 D D3225 D3224 R3225 R3226 15 KCDATA 16 ECHOVOL 21 GNDU 2 GNDA 3 ROUT 4 GNDA 5 DVDR 6 GNDA 7 DVDL 8 GNDA 1 LOUT 3 VP 8 2 VP 8 1 VA 12 1 LOUT RIN ROUT LIN EVOLDATA E...

Page 46: ... S5952 S5951 S5961 S5962 S5964 S5963 C5942 X5941 D5921 D5922 D5923 D5924 S5956 D5920 W602 W621 CN5911 CN5921 W605 W601 W604 W603 W626 W615 W613 W618 W617 W616 W612 W614 W620 W619 W609 W611 W608 W606 W625 W622 W623 W624 W610 C5216 C5215 W629 W628 C5208 W630 13 DISPLAY ASSY VOL VOL FM AM LINE MD DVD CD MD DVD CD ON OFF IC5201 29 1 1 15 SIDE UPPER CONTACT SIDE UPPER CONTACT J1 ...

Page 47: ...5943 Q5922 R5927 R5929 R5926 R5925 R5928 R5921 R5922 R5923 C5921 Q5923 Q5924 Q5921 Q5971 R5971 IC5201 C5204 C5202 C5201 D5927 D5925 L5201 R5956 R5204 R5205 C5922 R5931 R5219 C5217 Q5925 C5214 R5930 R5211 Q5201 Q5202 R5218 R5213 R5212 R5214 R5216 R5215 R5217 Q5203 R5982 R5981 CN5921 CN5911 XWZ4031 XWZ4034 DISPLAY ASSY 1 29 GNDD 10 VESW 5 VE 5 LCDDATA LCDCS LCDCLK 5 XLCDRST VP 12 USBR SUSPEND GNDA K...

Page 48: ...107 C3652 W101 C3654 W117 W118 Q53 W110 W119 Q3651 C51 Q54 Q51 W125 W122 W104 W121 W120 W108 W123 C52 W124 PRE5V PRINTED SIDE 1 IRF9530 BLACK RED FAN FAN GNDPRE5 UPRE5V SENS5V PRE5V GND FAN B H L CONT REF5V E C B G S D UVP 8V VP 8V SENSE5 GNDVP 8V VP 15V REF5V B FAN GND H L CONT XPROTECT GND FAN REGULATOR ASSY SIDE SIDE OPEN OPEN HP2 ASSY E REGULATOR ASSY F POWER ASSY G E F G G F E SIDE A CN5921 D...

Page 49: ...1 R3301 R67 R3311 R3312 R3302 R3313 D3304 R3305 R3306 R3309 R3307 R3314 C63 Q63 R66 R68 R92 R91 C64 R65 Q3303 Q3305 Q3304 Q3301 Q3302 REF5V L OUT VP RIN GNDA MUTE LIN STBY GNDP XWZ4040 13 10 5 1 10 13 LIN DIAOUT 5 GNDA R OUT GNDP MODE H L CONT SENSE L OUT R OUT GNDP S D GP B R OUT GP L L OUT L OUT R C3301 C3302 C3305 C61 C3310 C3306 C3307 VP GNDA L OUT B L OUT P12 R OUT R OUT G12 12 MUTE RIN GNDP ...

Page 50: ...YSPOW MUTE VP 8 VA 12 GLED UN 56 J HELP GNDM SENSE VP 15 VP 8V J VP 15 UVP 8V FANGND XPROTECT REF 5V H LCONT VP 15V GNDVP 8 VP 15V 1 5 VP 15 REF 5 SENSE GNDVP 15 H LCONT GNDP OUT IN TA79012S AC GNDP R STBY MUTE L R GNDP B B LIN GNDA GNDVP 8 D C B A GNDU GNDD GNDD FU2 B PRINTED SIDE CHASSIS GND VP 15 HELP UVP 8 GLED B FAN REF5V GNDVP 15 H LCONT GNDP XPROTECT VP 8V VP 15V VP 8 VA 12 STBY GNDU SECOND...

Page 51: ...GNDA RIN GNDU J22 J21 CN23 CN22 GNDA J11 MAIN MAIN GNDU AC SYSPOW HELP UN 56 LIN L SUB2 L GNDP R E C B R L L SUB2 SUB1 SUB1 GND IN OUT UVP 8V VP 8V VP 15 SENSE GNDVP 8 VP 15V H LCONT REF 5V XPROTECT FANGND GNDP R R VP 15 MUTE XPROTECT LIN GNDA RIN VP 8 VP 8 VA 12 GLED UN 56 AC SYSPOW GNDD GNDD GNDM GNDM B FAN B B GNDP GNDP H LCONT GNDVP 15 SENSE VP 15 VP 15V REF 5 MUTE E B CHASSIS GND 10 C 1 12 11...

Page 52: ... W207 KN1 S1 S2 W203 W204 W202 W201 CN2 T1 C11 C3 Q11 L1 R85 C2 CN3 W206 W215 C1 H1 AN1 H2 W228 W227 STBY STBY LF ONLY LF WL WL ONLY LF ONLY LF ONLY WL LF JJ GNDU PRIMARY ASSY 115V 230V 115V 230V FU1 FU4 FU3 FUSE REPLACE AS MARK NEUTRAL PRIMARY SECONDARY LIVE LF WL STBY RISK OF FIRE JJ ONLY 1 5 SIDE SIDE PRIMARY ASSY I I I SIDE A SIDE A J11 H CN26 T2 CN3 AC IN Q11 XNP3095 B ...

Page 53: ... LF D15 D12 C12 R19 R13 D11 R12 R14 R11 Q12 D14 R18 D13 LF ONLY LF ONLY LL ONLY LF JJ LF WL LF ONLY WL NEUTRAL C1 LIVE PRIMARY ASSY FUSE XWZ4044 XWZ4036 RISK OF FIRE AS MARK REPLACE PRIMARY SECONDARY GNDU HELP AC SYSPOW UN 56 JJ ONLY C E B E C FU1 XWZ4041 L1 RY1 FU3 FU4 CN3 CN2 T1 LF WL B AN1 5 1 CN26 C3 ...

Page 54: ...8502 W304 C8501 JA8502 C8305 W308 W312 CN8301 W307 C8431 C8502 C8432 C8221 W327 W326 W328 7 GNDD 11 GNDD SIDE 16 Cr R 8 V 9 GNDD 17 0GNDD IC8301 IC8201 IC8401 OPEN 1 B KARAOKE ASSY VA 12 VA 12 GNDA GNDU GNDA GNDA GNDA GNDA VA 12 VA 12 GNDA SIDE GNDA LOUT ROUT GNDA GNDA DVDR GNDA DVDL FRIN FLIN DVDR 21 12 CY G 10 SY DVDL 27 DVDR 25 DVDL 24 GNDA 23 GNDD 21 GNDD 22 R 26 GNDA 19 GNDD 20 B 18 G 13 GNDD...

Page 55: ...8401 C8406 R8511 C8403 R8404 C8306 R8406 R8202 C8408 R8218 R8216 IC8201 R8405 L8201 C8220 R8505 R8506 R8504 C8505 C8316 R8215 GNDA CN8502 CN8301 16 Cr R 17 0GNDD 18 0G 8 V 12 CY G 9 GNDD 19 VOCAL C GNDA ROUT GNDA 1 VA 12 VA 12 2 GNDA GNDA 3 MIC SW 11 FLIN 12 VA 12 2 MIC XWZ4043 KARAOKE ASSY 1 GNDA VA 12 FLIN FRIN GNDA DVDL GNDA DVDR 21 GNDU LOUT GNDA 8 GNDA 9 FRIN 3 ROUT 4 GNDA 5 DVDR 6 GNDA 7 DVD...

Page 56: ... resistors 5 6 1 4 7 3 R 5 0 1 R 0 5 6 2 1 NOTES 560 Ω 47k Ω 0 5 Ω 1 Ω RD1 4PU J RD1 4PU J RN2H K RS1P K 56 x 10 1 47 x 103 R50 1R0 561 473 5 62k Ω RN1 4PC F 562 x 10 1 5621 Mark Symbol and Description XV HA5 WLXJ XV HA5 LFXJ XV HA5 NTXJ 1 LOAB ASSY VWG2346 VWG2346 VWG2346 NSP 1 DVD ASSY XXA3036 XXA3036 XXA3036 2 DVDM ASSY AWM7966 AWM7966 AWM7966 NSP 1 AMP ASSY XWK3205 XWK3206 XWK3205 2 REGULATOR ...

Page 57: ...282 C289 C343 C347 CKSRYB105K10 C412 C414 C711 C751 C762 CKSRYB105K10 C219 CKSRYB152K50 C144 C146 C208 C210 CKSRYB222K50 C269 CKSRYB333K16 C258 C259 CKSRYB473K50 C255 CKSRYB474K10 Mark No Description Part No C732 C733 C735 C738 10uF 16V DCH1165 RESISTORS R225 RAB4C330J R1001 R1003 R200 R207 R209 RS1 10S0R0J R217 R281 R301 R303 R500 RS1 10S0R0J R530 R560 R590 RS1 10S0R0J R732 RS1 10S100J R151 R153 ...

Page 58: ...CM2900E Q5922 2SA1576A Q5921 Q5925 2SC4081 Q5924 Q5971 RT1N241M Q5923 RT1N431M D5927 1SS355 D5925 DAN217 D5920 NEPW500 4A05 D5921 D5923 NSPW510BS 2224 D5924 SLI 343YCW RST D5901 UDZS6R8 B SWITCHES AND RELAYS S5951 S5957 S5961 S5964 VSG1009 Mark No Description Part No CAPACITORS C5201 CCSRCH180J50 C5202 C5907 C5909 CCSRCH220J50 C5905 CEAL470M6R3 C5215 C5216 C5942 CEAT100M50 C5204 C5207 C5210 C5213 ...

Page 59: ...T470M16 C21 C22 CEAT472M35 C41 CEAT682M25 C32 CKSRYB473K25 Mark No Description Part No C25 C45 CQMA333K2E RESISTORS R99 RS1 16S3902F R60 RS1 16S6802F Other Resistors RS1 16S J OTHERS 11 5P CABLE HOLDER 51048 0500 21 11P CABLE HOLDER 51048 1100 22 12P CABLE HOLDER 51048 1200 H7 H8 FUSE CLIP AKR7001 CN21 6P VH CONNECTOR B6P VH J11 JUMPER WIRE 5P D20PYY0520E J21 JUMPER WIRE 11P D20PYY1125E J22 JUMPER...

Page 60: ...8301 C8303 C8402 CKSRYB104K50 C8305 C8308 C8310 C8431 C8432 CEAT2R2M50 C8311 C8317 CEAT100M50 C8312 CEAT4R7M50 C8401 CEAT101M16 C8405 CKSRYB123K50 C8408 CKSRYB332K50 C8409 CEAL220M16 C8501 C8502 CEAT102M6R3 C8531 C8532 CKSRYB681K50 C8221 CEAL100M50 C8433 CEATR22M50 C8410 CKSRYB474K10 RESISTORS R8501 R8502 R8507 R8509 RS1 10S1500F R8503 RS1 16S75R0F Other Resistors RS1 16S J OTHERS CN5105 4P JUMPER...

Page 61: ...rse Adjustment DVD Error Rate Adjustment Electrical adjustments are not required Adjustment Points Mechanism Part Cautions After adjustment adjustment screw locks with the Screw tight 1 2 Radial adjustment screw 1 2 Tangential adjustment screw Screwdriver large TV monitor Precise screwdriver DVD test disc GGV1025 Test mode remote control unit GGF1381 Screw tight GYL1001 Screwdriver medium Solderin...

Page 62: ...nt Mechanical point Electric point Mechanical point Electric point LOAB and DVDM ASSYS Exchange Parts of Mechanism Exchange PCB Assy When Adjustment Points Exchange the 05SD Pickup Assy Exchange the Traverse Mechanism Assy S Exchange PC Board After adjustment screw locks with the Screw tight Ÿ Mechanical point Electric point Exchange the Spindle Motor ...

Page 63: ... the play key of the normal remote control unit Player TEST MODE PLAY TEST MODE OFF An address is displayed OR ESC PLAY ESC TEST CHECK DVD CD DVD disc POWER ON OFF POWER DISC SET Notes After going into test mode if you play back the disc DISC NON is displayed The video signal and the audio signal are outputted during the test mode The SKIP key and the SCAN key are effective during the test mode ...

Page 64: ...ATION START Tangential and Radial Height Coarse Adjustment 1 Note Before removing the flexible cable for the pickup soldering of the pickup circuit is necessary For details see 7 1 11 DISASSEMBLY Pass through the guide shaft to a new 05SD Pickup Assy Attach it to the Traverse Mechanism Assy S Attach the Traverse Mechanism Assy S to the 05 LOADER Assy Turn it over and attach the joint and the joint...

Page 65: ...e end ESC N G OK Play the DVD test disc at inner track Display ERROR RATE on the monitor CHP TIM ESC Notes Use disc GGV1025 Unfasten the radial adjustment screw by 90 degrees step till ERROR RATE becomes around 1E 3 again Record the number of rotation N1 memorizing how much the screw was rotated Fasten the radial adjustment screw till the number of rotation becomes harf of N1 Traverse Mechanism As...

Page 66: ... and TEST A8 5E key in order of the Test mode remote control unit OSD displays test mode 2 LD ON Enter the test mode DVD Press the TEST A8 5E and 1 A8 01 keys in order and turn on the laser diode 650n CD Press the TEST A8 5E and 4 A8 04 keys in order and turn on the laser diode 780n 3 Release the Test mode Turn off the power Press the ESC A8 5F key of the remote control unit and reset it ...

Page 67: ...Unknown 01 or 41 Open state 04 Close state 08 During opening 12 During closing 22 8 Slider position S In Side Switch ON 01 In Side Switch OFF 00 9 Output video system V NTSC system NTSC PAL system PAL Automatic setting AUTO Scart terminal output SK Display only the WY model which can do the output setting of scart terminal VIDEO 00 S VIDEO 01 RGB 02 0 Disc sensing DSC The type of discs loaded is d...

Page 68: ...ou press the AUDIO key while holding the ESC key pressed and then input the region number if the number is different from that set in the unit an error message is displayed and the tray opens Command Contents Conditions Remote Control Key Name Remote Control Code Memory clear and region revision indication CLEAR 1 A8 45 Average value measurement of DVD error rate 5 1 A8 05 CD error rate measuremen...

Page 69: ... 10 1 Destination indication Display it according to model information set from the FL controller 2 Region No 3 Part number 4 ROM version 5 Flash size 6 FL controller version 7 CHIP VERSION 9 Remote control code 0 Key code of Main unit To display model information Press the ESC key then the CHAP key To close the model information display Press the ESC key Don t care ...

Page 70: ...ayed in exponential notation ERROR RATE Calculation of the average error rate For DVDs OK with 5 0e 4 or less for CDs OK with 7 6e 3 or less 3 EDC ID error history ID Address EDC ID errors last eight errors Note Error of AV1 is not supported in this player Number of error Indication plan contents Character in bold Item name Information display 1 2 3 ex For DVDs Step 1 e e 6 OK e 5 OK e 4 Refer to ...

Page 71: ...Test mode are the same as in Normal mode However to clarify that it is in Service Test mode during this mode when functions are changed the indications on the LCD display become as follows After the power is turned off normally After the power is shut down because of a abnormality in the AMP system LCD display LCD display LCD display LCD display LCD display LCD display LCD display LCD display LCD ...

Page 72: ...ioned above degradation of the laser diodes LDs mounted on the 05SD Pickup Assy is suspected Measure the voltage between the two ends of one of the resistors mentioned below Measure the voltage between the both ends of R322 or R325 on the DVDM Assy If the voltage is 0 4 V or higher the 650 nm LD is degraded No playback of a DVD Measure the voltage between the both ends of R321 or R326 on the DVDM ...

Page 73: ...r is turned on Communication with flash ROM Are the signals input into IC202 pin 16 DWE pin 19 DCS and pin 38 SDCLK on the DVDM Assy Is a signal fluctuating Communication with SDRAM DVDM Assy DVD IC IC201 Flash ROM IC203 SDRAM IC202 Is a signal output from IC203 pin 28 PRD on the DVDM Assy Is a signal fluctuating for several hundred mS after the power is turned on DVDM Assy Flash ROM IC203 Is a si...

Page 74: ...1 4 V is output usually It is fluctuated by about 250 mV with focus up down DVDM Assy DVD IC IC201 6 Playback impossible Spindle does not turn Are the signals output from IC101 pin 30 W pin 33 V and pin 35 U on the DVDM Assy Is pin 26 STBY fixed LOW pin 26 is High at playback 3V DVDM Assy FTS Driver IC IC101 Is there any part detached from the spindle motor Or Is there any foreign object lodged in...

Page 75: ...e ID number is lost Flash ROM DVDM Assy IC203 The power cannot be turned on Downloading of the firmware cannot be performed DVD IC DVDM Assy IC201 Any kind of symptoms no power a failure in any of the servo video and audio systems etc may be generated because the DVD processing is performed by a single chip 64M SDRAM DVDM Assy IC202 No power Block noise is generated during playback ...

Page 76: ...nel of the player If there is no yellow label before downloading FLASH ROM take note of the ID number set following the procedures outlined in ID Number Confirmation Mode on the next page Note Enter ID numbers while the unit is in Stop mode so that the values set will be immediately written to the flash ROM Note If you press the PLAY button before inputting a 9 digit ID number the unit returns to ...

Page 77: ...ically deletes the ID number and exits this mode If the numbers do not match the disc tray is opened and the unit exits this mode The STOP key is not accepted after all 9 digits have been entered 6 Player s ID Number Setting ID Number 0 0 0 0 0 0 0 0 1 Compare CLEAR Exit Input ID Number 3 2 4 Player s ID Number Setting ID Number 0 0 0 0 0 0 0 0 1 Compare 0 0 0 0 0 0 0 0 1 PLAY Enter STOP Memory Cl...

Page 78: ...ed the unit does not start reading the data In this case open then close the tray 3 To exit this mode press the CLEAR key While data are being read from the DVD DATA DISC you cannot exit this mode 4 Player s ID Number Setting ID Number 0 0 0 0 0 0 0 0 1 Compare CLEAR Exit STEREO ID Data Setting Mode Input ID Number 2 Player s Data Input Mode CLEAR Exit Insert The ID Data Disc 4 Player s Data Input...

Page 79: ..._pon3 240ms Start of data transfer of FUNCTION IC initialization Start of data transfer of LCD driver Start of SEL_DATA 47P communication control Start of SEL_CLK 48P communication control Start of LCDDAT 26P communication control Start of LCDCS 27P communication control Start of LCDCLK 28P communication control 310ms Start of communication control in TX function Start of TXCE 57P communication co...

Page 80: ...he TIMER indicator will flash on and off Detection of abnormity in 3 3 DETECT terminal 17P For the detailed specification of PROTECT see the section 7 1 9 When this terminal detects a failed state the machine will stand by automatically 2 seconds after the system Power ON Then the TIMER indicator will flash on and off Failure in BUS communication Defect in communication with DVD After start of BUS...

Page 81: ... you lights out STEP5 sy_poff5 1890ms Stop of power supply to the LCD driver etc End of BUS communication End of LCD driver control SYSPOW2 92P H L STEP6 sy_poff6 2130ms Final Power OFF control Control of output terminal to the L output STEP7 sy_poff7 2190ms All the buttons are disabled for 3 seconds after completion of Power OFF 3 Power OFF timing chart PDC125A Power OFF sequence There are two ki...

Page 82: ...fication of PROTECT see the section 7 1 9 When this terminal detects a failed state the machine will stand by automatically 2 seconds after the system Power ON Then the TIMER indicator will flash on and off Failure in BUS communication Defect in communication with DVD After start of BUS communication if proper communication is not conducted for 4 3 seconds in a row the DVDRESET terminal 93P will b...

Page 83: ...operation is rejected The key mask processing is not conducted during the service test mode even if a failure is detected Control specification of 3 3DETECT terminal VDET IC5501 17 pin 1 Start of detection The detection starts in 1 5 seconds after the system Power ON SYSPOW L H When the machine is shifted from a Function to the DVD Function DVD Power for the tuning on of the power to DVD is OFF Th...

Page 84: ...ration Map too Explanation about the operation of PROTECT If XPROTECT 22pin of IC5501 has an abnormity as mentioned below and the prescribed abnormity or failure detection voltage the microcomputer detects it and immediately POWER is turned OFF and TIMER LED starts flashing POWER ON will be disabled for one minute after POWER OFF due to detection of failure However this one minute standby can be c...

Page 85: ...XV HA5 85 5 6 7 8 5 6 7 8 C D F A B E ...

Page 86: ...2 3 4 C D F A B E 7 1 12 PROTECTION CIRCUIT VX 9 DETECT PROTECT actuating Map IF ASSY XWZ4033 REGULATOR ASSY XWZ4039 R3026 1K VX 9 VA 12 D3225 1S5355 D5713 DAN217 D5711 UDZS10B C5711 10 50 Q5711 2SC4081 R5712 10 R5711 220 ...

Page 87: ...3933 Q3951 R3934 R3936 Q3003 R5535 R5534 R5509 C5510 R5510 C5509 R5623 D3001 R5932 R5933 R5533 Q3952 R3938 R3937 D3951 C3932 C3931 Q3953 R3939 C5507 Q5804 R5577 R5578 R5536 R5526 R5527 R5528 D3953 R5808 R C R5626 GNDHP 25 FADET CN5951 26 GNDA 27 FAL 28 GNDA 29 FAR UTEST STEST 1 3 0 8 0 3 1 5 1 5 0 1 0 0 8 1 15 KEY3 XNP3094 B SECONDARY ASSY XWZ4042 10K R96 Q92 2SC4081 C33 47 16 C32 0 047 D31 C31 10...

Page 88: ...t damage to the Drive Cam conduct the work with a cap of a ballpoint pen or a thin driver with vinyl tape around it 5 Remove 18 screws and detach the Bonnet 6 Remove the rivet with which IF Assy and Front Panel are fixed Bonnet 7 Remove 4 screws and open the Front Panel 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 6 7 7 7 7 Bottom View Front Panel IF Assy 1 Note For performing the diagnosis shown below the...

Page 89: ...D1309 GGD1425 FFC Cable 11 12 10 Remove 8 screws Rear View 8 9 Remove the screw with which the PRIMARY Assy is secured Remove the rivet with which the IF Assy is fixed Diagnosis In case of conducting the diagnosis of the Assy with all the boards opened Extension cables for service GGD1309 Extension cables for service GGD1425 12 PRIMARY Assy 10 10 10 10 10 10 10 10 11 8 8 Pulling out direction IF A...

Page 90: ...Connect the extension cable for service GGD1309 GGD1425 Diagnosis Note Be sure to connect the GND for audio output with the chassis If it is not connected the sound may not play Extension cable for service GGD1309 Extension cable for service GGD1425 Connect the GND for audio output with the chassis ...

Page 91: ...XV HA5 91 5 6 7 8 5 6 7 8 C D F A B E K KARAOKE Assy G POWER Assy C IF Assy D DISP Assy F REGULATOR Assy H I B DVDM Assy E HP2 Assy SECONDARY Assy PRIMARY Assy ...

Page 92: ...ectors 4 Remove 2 rivet with which IF Assy and Front Panel and IF Assy and Mechanical Frame are secured respectively and detach the IF Assy together with FM AM TUNER Unit and Karaoke Assy How to detach the POWER Assy 3 3 3 3 4 4 IF Assy FM AM TUNER Unit Karaoke Assy Bonnet 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Rear View 2 2 2 2 2 2 2 2 2 2 2 2 Rear Panel ...

Page 93: ...er and the SECONDARY Assy respectively 6 Remove 2 screws with which the Mechanical Frame is fixed 7 Remove the Mechanical Frame Mechanical Frame POWER Assy SECONDARY Assy 5 5 6 6 PRIMARY Assy PRIMARY Assy Transformer 8 Remove 2 screws at the rear of the Mechanical Frame and remove the AMP Module 8 8 Bottom View Mechanical Frame ...

Page 94: ...A5 94 1 2 3 4 1 2 3 4 C D F A B E 9 Loosen 2 screws of the Heat Sink each one at the top and the bottom Detach the POWER Assy and change IC3301 POWER Assy REGULATOR Assy 9 9 POWER Assy IC3301 10 Replacement ...

Page 95: ...move the soldered joint open 1 2 2 2 Rear view Bottom view DVDM Assy 05 LOADER Assy 05SD Pickup Assy S 1 Remove the one screw 2 Remove the bridge 04 3 Pull out the tray then remove it by pressing the hook 1 2 3 Bridge 04 Front side Hook Tray Loading base Triangle Pin Drive cam 2 3 2 Note when reinserting the tray When reinserting the tray first align the triangle printed on the loading base and th...

Page 96: ...ssy S 3 Dislodge the two flexible cables from their factory placement 2 Unhook the four hooks 3 Remove the Traverse Mechanism Assy S 2 2 2 2 3 Traverse Mechanism Assy S 1 1 Front Side Flexible cable for the spindle motor Flexible cable for the pickup Bottom view ...

Page 97: ...p Assy S 4 Note The 05SD Pickup Assy can be removed without removing the TTraverse Mechanism Assy S shown as Step π Note Be careful not to lose the adjustment spring skew spring VK1 Flexible cable for the pickup 05SD Pickup Assy S 1 Front Side 1 Disconnect the flexible cable for the pickup 2 Remove the two adjustment screws 3 Remove the 05SD Pickup Assy Bottom view 05SD Pickup Assy S ...

Page 98: ... adhesive Make sure to apply the silicone adhesive after reattaching the screw 4 Remove the one screw 4 Silicone Adhesive GEM1037 05SD Pickup Assy Joint VK1B Joint spring VK1 Conductive surface Arrangement of the flexible cable for the spindle motor Front Side Hook Hook Bottom view ...

Page 99: ...ector 6 Fold the flexible cable along the hook 7 Pass the flexible cable through the hook 3 Pass the flexible cable through the hook Bottom View Make sure that the cable is loose Backing Backing Reference line Hook Hook 4 5 5 Pass the flexible cable through the hook 4 Hook the part folded in Step 1 to the hook Hook Reference line 6 Hook 1 Fold the flexible cable for the pickup with the backing out...

Page 100: ...P side output for MD System bus data input AMP side input for MD System bus clock input for MD Data for LCD driver Chip enable for LCD driver Clock for LCD driver 29 30 I O I O P16 T1PWML P17 T1PWMH BUZ Chip select for system bus Chip select for system bus 31 32 33 34 35 36 37 38 I O I O I O I O I O I O I O I O PE0 PE1 PE2 PE3 PE4 PE5 PE6 PE7 HP MUTE ON OFF REC OUTPUT MUTE ON OFF HP MUTE2 ON OFF C...

Page 101: ...ODATA VOCALC VOCALB VOCALA TXIDATA Control for VOCALA Input data from tuner LSI 67 68 69 70 71 72 73 74 I O I O I O I O I O I O I O I O P22 INT4 T1IN P23 INT4 T1IN P24 INT5 T1IN P25 INT5 T1IN P26 INT5 T1IN P27 INT5 T1IN P30 P31 Ackknowlegement from DVD MODULE Interruption Detects the insertion of Front Audio In mini jack Dimmer control 2 stages switching Control for ECHO1 Control for ECHO2 75 76 I...

Page 102: ... 2 3 4 1 2 3 4 C D F A B E No Function Name of Chip I O Actual Function Pin Function 98 100 I O I O PA0 CS2 PA2 CS0 for FLASH writing for FLASH writing HAL FLASHE D FLASHCLK 99 I O PA1 CS1 for FLASH writing FLASHDO ...

Page 103: ...XI AGNDX XTI XTO VCCP2I AGMDP VCCP1I VOUTL VOUTR 1 2 3 4 5 6 7 8 9 10 11 12 13 14 VCCCI VCCP1I VCCP2I VCCXI VDDI AGNDC AGNDP AGNDX DGND DGNDU SSPND TEST0 TEST1 VINL VINR VCOM VOUTL VOUTR VBUS D SEL0 SEL1 HID0 HID1 HID2 D 5 V to 3 3 V Voltage Regulator FIFO FIFO Selector ADC DAC Analog PLL Analog PLL XTI XTO 12 MHz 96 MHz PLL x8 Tracker SpAct HID End Point ISO Out End Point Control End Point ISO In...

Page 104: ... for ADC DAC VCCCI 2 4 DAC analog output for R channel DAC analog output for L channel Internal analog power supply for PLL 4 Analog ground for PLL 19 20 O VCCP2I XTO Internal analog power supply for PLL 4 Crystal oscillator output 21 22 23 24 25 26 I I O XTI AGNDX VCCXI TEST0 TEST1 DGND Crystal oscillator input 2 Analog ground for oscillator Internal analog power supply for oscillator 4 Test pin ...

Page 105: ...f LCD power supply L OFF the display Write enable input STB is low during data writing Start data write Input data of internal shift register is latched at the positive edge of SCK 8 9 DATA N C Input serial data Writing data sets the command of this LSI and the data for the display N C DIGITAL DIGITAL D VOL D VOL TUNED TUNED GROUP GROUP BGM BGM RDM RDM DISC DISC REC REC MD MD X2 X2 TONE TONE ANGLE...

Page 106: ...ycles through the auxiliary inputs 8 VOLUME Adjusts the volume level 9 DVD CD playback controls DVD CD Opens closes the disc tray Jumps to the next chapter or track Jumps to the beginning of the current chapter or track then to previous chapters tracks Stops playback 10 Disc tray 11 MIC VOL and MIC input jacks Controls the volume of the karaoke mics MAIN and SUB 12 PHONES jack Headphone jack 13 IN...

Page 107: ...al 10 Tuner indicators TUNED Lights when a broadcast is being received Lights when a stereo FM broadcast is being received in auto stereo mode Lights when FM mono reception is selected 11 RDM Lights during random playback 12 Character display 13 DTS Lights during playback of a DTS source 14 Karaoke indicators KARAOKE Vocal cancel Vocals in the backing track are partially eliminated using EQ L Left...

Page 108: ...7 ENTER TUNE cursor control buttons Navigates on screen displays and menus ENTER selects an option or executes a command 8 HOME MENU Press to display or exit the on screen menu for Initial Settings Play Mode functions etc 9 Playback controls Starts resumes playback Use for reverse forward scanning Jumps to the next chapter or track Jumps to the beginning of the current chapter or track then to pre...

Page 109: ...rcase letters when naming radio station presets 12 KARAOKE controls KARAOKE Selects audio channels for karaoke ECHO Changes the echo level on the karaoke mics KEY CONTROL Lowers raises the pitch of the backing track 13 DVD CD Opens closes the disc tray 14 SYSTEM SETUP Use to make various system settings 15 DVD control buttons AUDIO Selects the audio channel or language SUBTITLE Selects a subtitle ...

Page 110: ...ricating Oil GYA1001 GEM1036 Daifree Name Lubricants and Glues No Remarks refer to 2 4 05 LOADER ASSY refer to 2 4 05 LOADER ASSY GEM1037 Silicone Adhesive refer to 2 5 TM ASSY VK1AVC GYL1001 Screw tight refer to 6 5 MECHANISM ADJUSTMENT 7 Lubricants and Glues list Before shipping out the product be sure to clean the following positions by using the prescribed cleaning tools Position to be cleaned...

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