Pioneer XV-DV515 Service Manual Download Page 14

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XV-DV515

2.4 LOADING MECHA ASSY

Refer to
"2.5 TRAVERSE MECHA. ASSY-S".

Lubricating Oil
GYA1001

Daifree
GEM1036

Refer to
" Application of Lubricant".

Note :

Lubricating Oil
GYA1001

To DVDM CN101 (Pickup Assy-S)

To DVDM CN104 (Stepping Motor)

To DVDM CN105 (Spindle Motor)

Summary of Contents for XV-DV515

Page 1: ... Singapore 159936 PIONEER CORPORATION 2003 RRV2772 DVD CD RECEIVER XV DV515 T ZZV MAY 2003 Printed in Japan XV DV515 0 OPEN CLOSE 6 DV D CD FM AM DOW N VOLUM E UP ST ANDBY ON PHONES 7 7 XV DV313 Model Types Power Requirement Region No Remarks XV DV515 MYXJ AC220 230V 2 XV DV515 NVXJ AC230V 2 XV DV313 MYXJN AC220V 230V 2 XV DV313 NVXJN AC230V 2 THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL S AND...

Page 2: ... WAVELENGTH 780 nm Additional Laser Caution See page 90 1 Laser Interlock Mechanism Loading switch S101 on the LOAB Assy is used for interlock mechanism of the laser When this switch turned ON in SW2 CLOSE side OPEN signal is 0V and CLOSE signal is 3 5V a laser becomes the status which can completely oscillation Furthermore the laser completely oscillates in the disc judgment and disc playback Whe...

Page 3: ...s 5 Lubricants glues and replacement parts Appropriately applying grease or glue can maintain the product performances But improper lubrication or applying glue may lead to failures or troubles in the product By following the instructions in this manual be sure to apply the prescribed grease or glue to proper portions by the appropriate amount For replacement parts or tools the prescribed ones sho...

Page 4: ... DISPLAY and LED ASSYS 50 3 18 WAVEFORMS 52 4 PCB CONNECTION DIAGRAM 54 4 1 LOAB ASSY 54 4 2 DVDM ASSY 55 4 3 DSP ASSY 57 4 4 6CH AMP ASSY 59 4 5 FM AM TUNER MODULE 61 4 6 CONTROL ASSY 62 4 7 TRADE2 TRADE3 and HP ASSYS 66 4 8 POWER ASSY 68 4 9 TRADE1 EURO SCART DISPLAY and LED ASSYS 72 5 PCB PARTS LIST 76 6 ADJUSTMENT 83 7 GENERAL INFORMATION 90 7 1 DIAGNOSIS 90 7 1 1 TEST MODE 90 7 1 2 DISPLAY SP...

Page 5: ... AC 220 230 V 50 60 Hz U K model AC 230 V 50 60 Hz Power consumption European U K model 160 W Power consumption in standby 0 39 W Dimensions 420 W x 70 H x 403 5 D mm Weight 7 4 kg Accessories DVD CD receiver Remote control 1 AA R6 dry cell batteries 2 Video cable yellow plugs 1 AM loop antenna 1 FM antenna 1 Power cord 1 Setup Guide 1 These operating instructions 1 Warranty Card 1 Speaker System ...

Page 6: ...ion and is intended for home and other limited uses only unless otherwise authorized by Macrovision Corporation Reverse engineering or disassembly is prohibited This product is intended for household purposes Any failure due to use for other than household purposes such as long term use for business purposes in a restaurant or use in a car or ship and which requires repair will be charged for even...

Page 7: ...7 1 2 3 4 1 2 3 4 C D F A B E XV DV515 ...

Page 8: ...tance of the safety factor of the part Therefore when replacing be sure to use parts of identical designation Screws adjacent to mark on product are used for disassembly For the applying amount of lubricants or glue follow the instructions in this manual In the case of no amount instructions apply as you think it appropriate NOTES 5 21 17 1 for MYXJ MYXJN Type for NVXJ NVXJN Type 1 MYXJ MYXJN Type...

Page 9: ...ing Case See Contrast table 2 NSP 22 Polyethylene Bag Z21 038 Mark 2 CONTRAST TABLE XV DV515 MYXJ NVXJ XV DV313 MYXJN and NVXJN types are constructed the same except for the following 1 Power Cord ADG1154 ADG1156 ADG1154 ADG1156 5 Remote Control XXD3059 XXD3059 XXD3058 XXD3058 8 Operating Instructions English XRB3024 XRB3024 XRB3023 XRB3023 9 Operating Instructions Basic XRE3075 XRE3075 XRE3072 XR...

Page 10: ... 65 65 5 6 2 1 34 34 28 30 44 51 71 71 37 27 32 36 64 64 71 71 71 61 3 9 10 20 22 21 29 46 7 4 8 62 62 71 59 66 62 62 60 23 25 13 43 66 66 62 60 63 59 58 59 62 62 16 17 14 15 50 33 18 19 33 27 52 56 56 56 54 55 65 64 64 38 24 57 67 67 67 64 64 64 67 64 67 64 64 64 64 64 64 64 64 64 64 35 39 39 39 64 64 64 64 48 49 65 F K L H E D J C B G 56 68 68 47 70 42 45 40 26 2 2 EXTERIOR SECTION ...

Page 11: ...ard Spacer DNK2769 NSP 40 Spacer PNY 404 41 42 Cushion Rubber XEB3036 43 Trans Barrier XEC3046 44 DSP Barrier XEC3047 45 Locking Card Spacer XEC3051 46 EURO Cover XMR3081 47 Tray Cap XAK3389 48 Bonnet Case XZN3129 49 Caution Label VRW1872 NSP 50 Name Label See Contrast table 2 NSP 51 DVD Assy AXA7121 52 Connector Assy PG05KK E25 53 Cushion AEB7267 54 Adapter02 L ANW7267 55 Adapter02 R ANW7268 56 S...

Page 12: ...12 1 2 3 4 1 2 3 4 C D F A B E XV DV515 2 3 FRONT SECTION 15 15 15 15 15 15 15 15 15 15 15 15 6 2 4 1 3 9 11 12 19 13 7 7 8 8 17 17 17 17 5 N M I CONTACT SIDE NON CONTACT SIDE ...

Page 13: ... Panel See Contrast table 2 NSP 10 Front Panel Assy XXG3160 11 Front Cap XAK3390 12 Front Panel XMB3122 13 Top Panel Assy XZN3131 14 15 Screw BPZ30P080FZK 16 17 Screw PBA1096 18 NSP 19 HP Press ASSY Mark 2 CONTRAST TABLE XV DV515 MYXJ NVXJ XV DV313 MYXJN and NVXJN types are constructed the same except for the following 9 Display Panel XAK3410 XAK3410 XAK3408 XAK3408 Remarks Part No XV DV515 XV DV5...

Page 14: ...3 17 21 16 22 15 14 22 22 22 20 18 19 9 1 7 10 11 6 8 8 8 8 A Refer to 2 5 TRAVERSE MECHA ASSY S Lubricating Oil GYA1001 Daifree GEM1036 Refer to Application of Lubricant Note Lubricating Oil GYA1001 To DVDM CN101 Pickup Assy S To DVDM CN104 Stepping Motor To DVDM CN105 Spindle Motor ...

Page 15: ...1917 12 Float Base DVD VNL1918 13 Drive Cam VNL1919 14 Gear Pulley VNL1921 15 Loading Gear VNL1922 16 Drive Gear VNL1923 17 SW Lever VNL1925 18 Clamper Plate VNE2251 19 Bridge VNE2252 20 Clamper VNL1924 21 Screw JGZ17P028FMC 22 Screw Z39 019 23 Tray See contrast table 2 Mark 2 CONTRAST TABLE XV DV515 MYXJ NVXJ XV DV313 MYXJN and NVXJN types are constructed the same except for the following NSP 1 L...

Page 16: ...View Daifree GEM1036 Inner side of a ditch Concave of unevenness Top View Bottom View Daifree GEM1036 Daifree GEM1036 Side of the rib Lubricating Oil GYA1001 Concave of unevenness Daifree GEM1036 Concave of unevenness Daifree GEM1036 Lubricating Oil GYA1001 Lubricating Oil GYA1001 Lubricating Oil GYA1001 Inner side of a ditch Lubricating Oil GYA1001 Inner side of a ditch Lubricating Oil GYA1001 ...

Page 17: ... GEM1037 Silicone Adhesive GEM1037 2 5 TRAVERSE MECHA ASSY S Mark No Description Part No TRAVERSE MECHA ASSY S PARTS LIST 1 Spindle Motor VXM1099 2 Stepping Motor VXM1101 3 Pickup Assy S OXX8005 4 Skew Screw VBA1080 5 Skew Spring VBH1335 6 Guide Bar VLL1514 7 Sub Guide Bar VLL1515 8 Leaf Spring VNC1023 9 Joint Spring VNC1019 10 Support Spring VNC1020 NSP 11 Mechanism Chassis VNE2248 12 13 Spacer V...

Page 18: ...101 MM1623 L 20MHz IC601 IC501 STM5589CVA BACK END IC 27MHz IC301 STM6316ATXXA FRONT END IC LoadMotor M single disc mecha DOUT DolbyDigital Decoder Dolby PrologicII DTS Decoder IC8501 DSPD56367 DSP IC8201 DIR AK4114 IC3001 INPUT SELECTOR IC8401 AK4529 8ch CODEC LINE 1 IN TV IN LINE 2 IN JA8602 OPT DIGITAL BUFFER IC3003 ATTENUATOR DVDM ASSY B EURO SCART ASSY 1 2 L DSP ASSY C FM AM TUNER MODULE E Tr...

Page 19: ... OUT FL FR OUT SW OUT CENTRE OUT SL SR OUT micro Processoer IC5601 FL Driver IC WIRE LESS OUT LINE OUT ANDREW FL Tube IR SENSOR KEY WIRE LESS OUT SELECT PDC104A IC5501 V5601 POWER AMP MODULE SPEAKER RELAY XV DV515 ONLY SW MIX GAIN FL FR SL SR REC OUT CONTROL ASSY F POWER ASSY 1 2 J DISPLAY ASSY M 6CH AMP ASSY POWER ASSY 2 2 HP ASSY D J I EURO SCART ASSY 2 2 L CN5612 2 2 CN3501 CN5531 CN3902 CN3901...

Page 20: ...ADG1154 MY ADG1156 NV LOAB ASSY VWG2279 A PICKUP ASSY S OXX8005 DVD ASSY AXA7121 STEPPING MOTOR VXM1101 LOADING MOTOR ASSY VXX2505 SPINDLE MOTOR VXM1099 B 1 3 B 3 3 B DVDM ASSY AWM7808 A CN8003 T1 POWER TRANSFORMER XTS3066 RF SIGNAL ROUTE FOCUS SERVO LOOP LINE TRACKING SERVO LOOP LINE STEPPING SERVO LOOP LINE F RF T S RF RF RF RF RF RF F F T T S S S S ...

Page 21: ...721 N TRADE 1 ASSY XWZ3725 K TRADE 2 ASSY XWX3071 H PHONES F 1 4 F 4 4 F CONTROL ASSY C 1 2 C 2 2 C DSP ASSY AWX8253 G TRADE 3 ASSY XWZ3714 AMP MODULE 6CH AXQ7242 Note When ordering service parts be sure to refer to EXPLODED VIEWS and PARTS LIST or PCB PARTS LIST CN8007 CN8011 CN3651 XKE3021 CN201 52044 1315 XWZ3710 XV DV515 XWZ3703 XV DV313 ...

Page 22: ...22 1 2 3 4 1 2 3 4 C D F A B E XV DV515 3 3 DVDM ASSY 1 3 B 1 3 B 1 3 CN601 STEPPING MOTOR PICKUP ASSY CN1013 DVDM ASSY AWM7808 A SPINDLE MOTOR 3 F F T T S S S S S S S S F F T T ...

Page 23: ...23 5 6 7 8 5 6 7 8 C D F A B E XV DV515 B 2 3 B 1 3 1 2 4 5 FOCUS SERVO LOOP LINE TRACKING SERVO LOOP LINE STEPPING SERVO LOOP LINE F FE DATA SIGNAL ROUTE T S ...

Page 24: ...24 1 2 3 4 1 2 3 4 C D F A B E XV DV515 3 4 DVDM ASSY 2 3 B 2 3 B 2 3 DVDM ASSY AWM7808 Y C C V D D D CY G PR R PB B ...

Page 25: ...IGNAL ROUTE S VIDEO SIGNAL ROUTE Y Y S VIDEO SIGNAL ROUTE Y C VIDEO SIGNAL ROUTE C V C V AUDIO SIGNAL ROUTE DIGITAL D D D D Y Y Y Y C C C Y C V C C C V C V C V C V VIDEO SIGNAL ROUTE CY G CY G VIDEO SIGNAL ROUTE PR R PR R VIDEO SIGNAL ROUTE PB B PB B CY G CY G PR R PR R PB B PB B CY G PR R PB B ...

Page 26: ...26 1 2 3 4 1 2 3 4 C D F A B E XV DV515 3 5 DVDM ASSY 3 3 B 3 3 B 3 3 DVDM ASSY AWM7808 B 2 3 1 8V Reg 1 8V Reg D D D ...

Page 27: ...s shown with the marked box 5V Reg S VIDEO SIGNAL ROUTE Y Y S VIDEO SIGNAL ROUTE Y C VIDEO SIGNAL ROUTE C V C V AUDIO SIGNAL ROUTE DIGITAL D VIDEO SIGNAL ROUTE CY G CY G VIDEO SIGNAL ROUTE PR R PR R VIDEO SIGNAL ROUTE PB B PB B Y C C V CY G PR R PB B Y C C V CY G PR R PB B Y C C V CY G PR R PB B D D D D ...

Page 28: ...28 1 2 3 4 1 2 3 4 C D F A B E XV DV515 3 6 DSP ASSY 1 2 C 1 2 C 1 2 DSP ASSY AWX8253 C 2 2 C 2 2 C 2 2 D D D D D D D D D D D D D D D AD AD AD AD ...

Page 29: ...ed box AUDIO SIGNAL ROUTE DIGITAL D AUDIO SIGNAL ROUTE DVD Lch DVD AUDIO SIGNAL ROUTE L ch AUDIO SIGNAL ROUTE Front L ch FL AUDIO SIGNAL ROUTE Surround L ch SL AUDIO SIGNAL ROUTE Center ch C AUDIO SIGNAL ROUTE Sub Woofer ch SW AUDIO DATA SIGNAL ROUTE AD D D D D D D AD AD AD AD AD AD AD AD FL FL SL SL C C SW SW DVD DVD DVD ...

Page 30: ...30 1 2 3 4 1 2 3 4 C D F A B E XV DV515 3 7 DSP ASSY 2 2 C 2 2 C 2 2 DSP ASSY AWX8253 CN5618 G C 1 2 C 1 2 C 1 2 The power supply is shown with the marked box D D AD AD AD AD AD AD AD AD ...

Page 31: ...31 5 6 7 8 5 6 7 8 C D F A B E XV DV515 C 2 2 AUDIO SIGNAL ROUTE DIGITAL D AUDIO DATA SIGNAL ROUTE AD D D AD AD AD AD AD AD AD AD ...

Page 32: ...32 1 2 3 4 1 2 3 4 C D F A B E XV DV515 3 8 6CH AMP ASSY Non Distortion Circuit 2 3 5 D CN3011 K CN3012 K CN3651 CN3001 CN3002 to FAN Motor 6CH AMP AZW7283 D SL FL SW C SL FL SW C ...

Page 33: ... supply is shown with the marked box at SEARCH 2 3A AT NORMAL 950mA 30PDA20 FC6 30PDA20 FC6 C FL SW SL AUDIO SIGNAL ROUTE Front L ch FL AUDIO SIGNAL ROUTE Surround L ch SL AUDIO SIGNAL ROUTE Center ch C AUDIO SIGNAL ROUTE Sub Woofer ch SW Refer to P112 ...

Page 34: ...34 1 2 3 4 1 2 3 4 C D F A B E XV DV515 3 9 FM AM TUNER MODULE E FM AM TUNER MODULE AXQ7229 E FM FRONT END MW RF TUNING BLOCK OSC 981 2052kHz 9k step AM AM AM AM AM AM FM FM FM FM FM FM FM FM FM FM ...

Page 35: ...C D F A B E XV DV515 E L201 ATE7003 CN201 CN5701 F 3 4 AUDIO SIGNAL ROUTE TUNER TX AM SIGNAL ROUTE AM FM SIGNAL ROUTE FM AM AM FM AM AM AM AM AM AM FM AM FM TX TX TX TX TX FM The power supply is shown with the marked box ...

Page 36: ... D F A B E XV DV515 3 10 CONTROL 1 4 TRADE3 and TRADE2 ASSYS F 1 4 G CN8003 C 1 2 CN8007 C 1 2 CN8011 C 2 2 TRADE 3 ASSY XWZ3714 G F 2 4 4 4 F 2 4 3 4 D D D D D D D D D D D D D D D FL FL SL SL C C SW SW DVD DVD DVD DVD DVD ...

Page 37: ... F 2 4 F 3 4 4 4 F 2 4 4 4 The power supply is shown with the marked box 2 AUDIO SIGNAL ROUTE DIGITAL D AUDIO SIGNAL ROUTE L ch AUDIO SIGNAL ROUTE Front L ch FL AUDIO SIGNAL ROUTE Surround L ch SL AUDIO SIGNAL ROUTE Center ch C AUDIO SIGNAL ROUTE Sub Woofer ch SW D D D D D D D FL SL C SW FL FL FL SL C SW SL SL C C SW SW AUDIO SIGNAL ROUTE DVD Lch DVD Refer to P112 ...

Page 38: ...F A B E XV DV515 3 11 CONTROL ASSY 2 4 F 2 4 F 2 4 CONTROL ASSY F 1 4 F 1 4 XWZ3710 XV DV515 XWZ3703 XV DV313 FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL SL SL SL SL SL SL SL SL C C C C C C C C SW SW SW SW SW SW SW SW SW ...

Page 39: ...ower supply is shown with the marked box AUDIO SIGNAL ROUTE Front L ch FL AUDIO SIGNAL ROUTE Surround L ch SL AUDIO SIGNAL ROUTE Center ch C AUDIO SIGNAL ROUTE Sub Woofer ch SW FL FL FL FL FL FL FL FL FL FL FL FL SL SL SL SL SL SL C C C C C C SW SW SW SW SW SW SW SW SW SW ...

Page 40: ...40 1 2 3 4 1 2 3 4 C D F A B E XV DV515 3 12 CONTROL ASSY 3 4 CN801 L F 3 4 TX TX TX TX TX TX TX L1 L1 L1 L1 TV TV TV TV TV TV TV TV TV TV TV TV TV TV TV TV TV STV STV DVD XV DV515 only ...

Page 41: ... 4 The power supply is shown with the marked box XWZ3710 XV DV515 XWZ3703 XV DV313 AUDIO SIGNAL ROUTE LINE 1 L ch L1 AUDIO SIGNAL ROUTE L ch AUDIO SIGNAL ROUTE DVD L ch AUDIO SIGNAL ROUTE TV L ch TV AUDIO SIGNAL ROUTE TUNER L ch TX AUDIO SIGNAL ROUTE SCART TV L ch STV TX TX TX TX TX DVD XV DV515 only ...

Page 42: ...42 1 2 3 4 1 2 3 4 C D F A B E XV DV515 3 13 CONTROL ASSY 4 4 and HP ASSYS F 4 4 F 4 4 CONTROL ASSY F 1 4 3 4 F 1 4 3 4 F 1 4 XWZ3710 XV DV515 XWZ3703 XV DV313 D D D D D FL FL FL FL FL FL ...

Page 43: ...43 5 6 7 8 5 6 7 8 C D F A B E XV DV515 I HP ASSY XWZ3715 I PHONES The power supply is shown with the marked box JA3901 AUDIO SIGNAL ROUTE DIGITAL D AUDIO SIGNAL ROUTE Front L ch FL FL FL FL FL FL ...

Page 44: ...44 1 2 3 4 1 2 3 4 C D F A B E XV DV515 3 14 POWER ASSY 1 2 J 1 2 CN3021 K CN3022 K CN5521 H CN5522 H J 2 2 1 D D D D FL SL C SW ...

Page 45: ...ND RATINGS ONLY CAUTION J 1 2 POWER ASSY XWZ3716 The power supply is shown with the marked box 1 1 1 7 7 7 7 1 7 4 AUDIO SIGNAL ROUTE DIGITAL D AUDIO SIGNAL ROUTE Front L ch FL AUDIO SIGNAL ROUTE Surround L ch SL AUDIO SIGNAL ROUTE Center ch C AUDIO SIGNAL ROUTE Sub Woofer ch SW D D D FL FL FL FL FL FL SL SL SL SL SL SL C C C C C C SW SW SW SW SW SW SW Refer to P112 ...

Page 46: ... ASSY 2 2 and TRADE1 ASSYS J 2 2 CN903 B 3 3 CN101 L J 2 2 POWER ASSY XWZ3716 J 1 2 J 1 2 The power supply is shown with the marked box 10k Y Y Y Y C C C C C V C V C V C V C V C V C V Y C C V CY G PR R PB B CY G PR R PB B CY G PR R PB B CY G PR R PB B ...

Page 47: ...2 2 CN3031 J 1 2 CN3032 J 1 2 CN3001 D CN3002 D TRADE 1 ASSY XWZ3725 K K S VIDEO SIGNAL ROUTE Y Y S VIDEO SIGNAL ROUTE Y C VIDEO SIGNAL ROUTE C V C V VIDEO SIGNAL ROUTE CY G CY G VIDEO SIGNAL ROUTE PR R PR R VIDEO SIGNAL ROUTE PB B PB B C V C V ...

Page 48: ...48 1 2 3 4 1 2 3 4 C D F A B E XV DV515 3 16 EURO SCART ASSY L CN8803 J 2 2 EURO SCRAT ASSY XWZ3724 L Y C C V Y Y Y C C C C C V C V C V Y C V CY G CY G PR R PR R PR R PR R PR R PB B PB B CY G PB B ...

Page 49: ...with the marked box S VIDEO SIGNAL ROUTE Y Y S VIDEO SIGNAL ROUTE Y C VIDEO SIGNAL ROUTE C V C V VIDEO SIGNAL ROUTE CY G CY G VIDEO SIGNAL ROUTE PR R PR R VIDEO SIGNAL ROUTE PB B PB B C C C C Y C V Y C V Y C V Y C V Y C V PR R PR R PR R PR R CY G CY G CY G CY G PB B PB B CY G PB B CY G PB B PB B ...

Page 50: ...50 1 2 3 4 1 2 3 4 C D F A B E XV DV515 3 17 DISPALY and LED ASSYS M CN5611 F 1 4 DISPLAY ASSY XWZ3720 M ...

Page 51: ...D F A B E XV DV515 N M LED ASSY XWZ3721 N DISPLAY ASSY S5921 STANDBY ON S5922 UP S5923 DOWN S5924 FM AM S5925 7 STOP S5926 6 DVD CD PLAY PAUSE S5927 0 OPEN CLOSE VOLUME The power supply is shown with the marked box Switches ...

Page 52: ...Pr V 2V div H 10µsec div 2 IC301 pin 36 FG V 1V div H 5msec div 3 IC101 pin 14 A1 13 A2 12 A3 V 2V div H 2msec div 4 IC301 pin 55 LOAD_DRV V 1V div H 500nsec div 5 IC301 pin 44 SPDL_PDM DVDM ASSY B Measurement condition No 1 2 and 12 to 17 MJK1 Title 1 chp 1 No 13 14 and 17 DVD REF A1 T2 Chap 1 No 8 CD ABEX 784 Track 1 No 3 to 5 DVD REF A1 T2 Chap 19 Note The encircled numbers denote measuring poi...

Page 53: ...53 1 2 3 4 1 2 3 4 C D F A B E XV DV515 ...

Page 54: ...check with the schematic diagram 4 View point of PCB diagrams Symbol In PCB Diagrams Symbol In Schematic Diagrams Part Name B C E D D G G S S B C E B C E D G S B C E B C E B C E Transistor Transistor with resistor Field effect transistor Resistor array 3 terminal regulator Capacitor Connector P C Board Chip Part SIDE A SIDE B 4 1 LOAB ASSY 1 5 5 1 SW2 V 5D V 3D LOAD LOAD GND PNE 1B1 C102 C101 CN60...

Page 55: ...62 R663 R665 R628 R635 R621 R641 R634 R636 R638 R637 R639 R651 R652 R657 R656 R655 R654 R653 R658 R675 R696 CN607 C642 L641 R741 R742 R744 R961 Q951 C1563 C1562 R907 R906 IC901 R903 R905 R904 R902 R901 C902 Q911 R918 CN901 CN902 IC421 IC411 IC441 IC431 D401 R410 R409 C410 C409 C491 C404 C403 C423 C424 C461 C415 C414 C422 R451 C452 C401 D432 C431 C433 C432 C434 D431 C441 C442 C443 C451 CN904 R960 R...

Page 56: ... R393 R395 R330 R331 R328 R329 R343 R345 R370 R399 R1065 R1623 C501 C511 IC501 R375 R374 C233 R115 R177 R179 R180 R181 C135 R622 C625 IC602 C563 C562 R702 C704 R144 R125 C125 R701 C701 C571 C631 C632 R623 C633 Q501 Q521 Q541 Q551 Q531 R632 C903 R645 R646 R642 R624 R373 R376 R380 R381 R1062 R108 R107 R106 R105 R104 R103 R190 R193 R195 CN113 C158 C155 C160 C161 C152 R1061 R1059 R1057 R1058 R153 CN11...

Page 57: ...C8603 C8604 C8547 R8543 KN8201 R8227 C8546 R8335 R8331 R8330 R8329 CN8018 C8226 C8549 R8522 R8521 Q8341 C8515 C8516 CN8006 R8524 R8519 C8301 Q8504 CN8019 L8301 C8554 C8509 C8507 C8223 R8222 R8223 KN8101 R8110 C8003 C8004 C8001 C8002 C8112 C8107 C8504 C8505 C8513 C8512 C8523 C8522 R8511 R8512 R8513 R8514 R8704 R8810 R8337 R8336 R8210 C8524 R8530 C8527 C8526 C8528 C8530 R8333 R8332 R8207 R8405 R8406...

Page 58: ...02 C8607 C8608 IC8602 R8311 R8536 R8523 R8520 R8505 R8545 D8301 R8549 R8527 C8517 R8544 C8514 C8552 R8518 R8517 R8542 R8546 C8553 D8302 R8341 R8343 C8220 L8102 C8224 R8221 R8220 R8116 IC8101 C8005 C8110 C8109 L8103 C8006 C8521 C8520 C8518 C8012 C8011 C8010 C8008 R8113 R8212 C8206 C8205 C8529 R8018 R8403 R8402 R8401 R8334 R8008 R8532 R8007 R8011 R8012 C8104 C8106 R8106 L8101 C8211 C8216 C8540 C8539...

Page 59: ... C3508 R3657 Q3654 W192 W122 C3653 W161 W195 W196 W194 W160 CN3002 IC3301 W190 W169 IC3401 W168 D3427 D3428 D3422 W187 W162 D3423 R3519 D3421 W167 R3517 W188 W166 R3417 W163 W150 C3323 C3307 W144 W193 W146 W127 D3426 R3422 R3420 R3419 W191 W197 Q61 R3418 W164 D 3 3 9 1 D63 W129 C3408 C3507 D3424 W128 CN3001 W111 W113 W130 W135 W112 W165 W189 Q62 C82 W103 W101 W117 D3385 D3425 IC71 W131 W132 C101 D...

Page 60: ...651 Q107 R108 Q106 D42 R3307 R3509 R3507 R3505 Q3532 R3492 D3482 D3481 R3491 Q3432 R3531 C3503 R3545 C3305 R3316 R3305 C3303 R3309 R3532 R3537 R3533 D106 R3543 R3539 R3432 R3438 R3434 R3591 R3424 R3538 R3575 R3451 R3534 R3544 R3540 R3592 D3382 C3506 C3406 Q101 Q102 Q104 Q103 C61 C3505 R3406 R3311 R3312 C3309 R3408 C3404 C71 R3351 C62 R3410 D3343 R109 R67 D102 R65 R3510 R3508 Q63 Q3431 R3431 R3437 ...

Page 61: ... 3 4 1 2 3 4 C D F A B E XV DV515 4 5 FM AM TUNER MODULE ANP7338 B ANP7338 B CN5701 F FM AM TUNER MODULE E FM AM TUNER MODULE E IC201 Q205 Q204 Q203 IC202 Q201 Q202 E E SIDE A SIDE A SIDE B SIDE B CN201 CN201 ...

Page 62: ...3061 C3164 W167 KN5501 W325 W328 W365 W203 W269 C5732 W156 W289 C3139 W120 W124 W266 W364 W127 C3037 W104 W208 W330 W327 W173 W205 C5731 W170 W361 W332 W161 W293 W356 W268 C3924 W265 W288 W270 C3923 W331 W397 W388 W160 W239 W159 W158 W157 W164 W194 W301 W240 W286 W102 C3134 W267 C3173 C3149 W114 W274 CN5611 C3911 W271 W414 W334 W162 W339 W196 C3190 W118 W206 W163 J9001A C3917 W352 W235 W172 W394 C...

Page 63: ...3 W134 W365 W248 W220 CN5620 W364 W127 W221 W225 W138 W377 W321 W208 W173 C9107 W170 W214 W342 W361 W107 W109 W213 C9108 W309 W400 W314 W137 W378 W188 W379 J9001 W145 C3093 W397 W348 CN5612 W143 C9105 W320 C5711 W301 C9106 W108 W416 W322 W136 W218 W323 W318 W217 W144 W274 CN5611 CN5701 W146 W284 W283 W135 W414 W227 W140 W175 W339 W367 W313 90 W338 W246 W382 W402 C5602 W308 W344 W278 W172 W141 W147...

Page 64: ...C5504 R5564 R5568 R5724 R5580 R5579 R5557 R5537 R5543 C5511 R5529 R5723 R5538 R5535 R3707 R5612 R3097 R5536 R5706 R5518 C5507 R5534 C5506 R5728 R3091 C5704 R5582 R5514 C5516 C9102 R5592 R3103 C9101 R5585 R5593 Q5711 C3077 C3057 R3180 Q5571 R5513 R3153 R3134 C5508 C5603 C3044 C9999 Q9093 C3143 R3055 D5721 C5791 R5594 R3155 R3188 R3107 R3058 C5800 C5723 R3054 C5604 R5549 C3078 R3157 C5605 R5512 R551...

Page 65: ...C3026 Q3005 R3146 R3039 R3148 L3009 R3040 Q3006 Q3070 R9091 R3193 R3922 C3161 R5731 R8303 R9089 Q3002 C3077 C3057 R3060 R3153 IC3003 C3059 R3075 Q3001 L3007 Q8306 C3147 Q3009 R3061 C3034 R5732 C3118 Q9093 C3143 R3007 R9081 R3706 C3154 Q9090 R8304 R3130 R3065 R3132 R3702 R3047 R3155 R3188 C3163 R3048 R3704 R3107 R3058 Q3054 Q8305 R3129 Q3053 R3197 Q3057 R3064 D9100 C3078 R8308 R3062 C3162 R3174 R30...

Page 66: ...LO DIRERR DIRRST DIRCS DIRDO DSPMODE DSPHREQ BUSY DSPSS DIN GNDD1 AC3IN DSPRST GNDD SBLO 19 1 1 19 1 13 1 13 19 1 19 1 1 5 W404 CN3901 JA3901 XWZ3715 J1 HP ASSY SIDE CONTACT 1 5 TRADE2 ASSY UPSIDE POWER CONTROL XWX3071 23 1 23 1 1 23 23 1 DC FC CN5512 CN5511 CN5521 CN5522 2 3 1 2 3 1 23 1 23 1 SIDE A SIDE A G H I G H I TRADE 3 ASSY G TRADE 2 ASSY H HP ASSY I CN5620 F CN5619 CN5531 J CN5521 CN5532 ...

Page 67: ... R3906 R3920 R3907 R3909 R3913 R3912 JA3901 CN3901 HPR GNDHP XWZ3715 J1 HPL HP MUTE HP ASSY HPDET 5 1 23 1 23 1 23 1 1 23 FLIN MUTE VA 12 10 VA 12 GNDX VX 12 VD 5 RYR 5 RYFSC XWX3071 SWIN CIN MUTEC FRIN GNDA VE 56 DVDMUTE SRIN 20 SLIN XDVDRST ACK VDET SY_CS2 SY_CS1 20 SCLK SDATA MDATA 15 WAKEUP GNDFL VFL 5 VFDP SYSPOW 10 FLAC2 FLAC1 SUBAC VE 56 GNDU 5 DOUT GNDD GNDD 1 NC GNDD XPROTECT UN 8V DVDON ...

Page 68: ...45 W228 W158 W233 W146 W230 W235 W193 W173 W134 W129 CN8807 KN2 CN8803 W130 W234 W133 W159 W147 W166 W157 W188 C3633 W195 JA3301 W167 W142 W120 W155 W123 W116 W119 W121 W115 W122 W241 W240 W125 W154 CN8801 L1 W216 W104 W127 BOND 1 GNDSP GNDSP VH 94V 0 C VD 5 PRODUCTION COD PRIMARY RISK OF FIRE REPLACE GNDSP 9 pin CONTACTSIDE VD 5 1 GNDSP FU1 OPENSIDE OPENSIDE 7 CONTACT 1 SIDE GNDFL GNDFR GNDSL GND...

Page 69: ...8886 W137 W163 W807 W131 W112 W132 W138 C12 W125 W135 CN8801 W216 W127 FIRE REPLACE FUSE AS MARKED OF BOND FU2 XWZ3716 PCB BINDER GNDD DVDMUTE DVDPOWER VX 12 RXD VD 5 GNDD PRODUCTION CODE SECONDARY XWZ3717 A VH GNDV 23 VH CTS PRINTED SIDE PRINTED SIDE OPENSIDE OPENSIDE CONTACTSIDE 16 XWZ3719 UN 8 VPR 8 GND GND GND GND VH VL GNDD GNDM V 12 VFL 5 VFL 5 VH VPR 8M VPR 8 VX 12 VA 12 VF 12 REGGND XPROTE...

Page 70: ...C 2 GNDD 3 GNDD 4 GNDD 5 DOUT 6 GNDU 7 VE 56 8 SUBAC 9 FLAC1 10 FLAC2 11 SYSPOW 12 VFDP 14 GNDFL 15 WAKEUP 16 VDET 17 ACK 18 MDATA 19 SDATA 20 SCLK 21 SYS_CS2 22 SYS_CS1 23 XDVDRST 8 VDET 9 GNDD 10 GNDD 11 ACK 12 MDATA 13 SDATA 14 SCLK 15 SYS_CS2 16 SYS_CS1 17 XDVDRST 18 DVDPOWER 19 GNDD 20 GNDD 21 DOUT AC3 22 GNDD 23 GNDD 24 GNDM 26 VPR 8 M 25 GNDM 27 VPR 8 M 29 VPR 8 28 VPR 8 30 VDVD12 1 CTS 2 R...

Page 71: ...GNDSR GNDSW GNDFL VL GNDS VH GNDP VH FROUT GNDFR CN8803 CN8801 OL DET 3 VSEL1 VH 6 P XI 4 GNDV 8 GNDV VL VH 8 CY G 7 RGB 7 Cb B 1 5 Cr R NEUTRAL 9 CY G VH 17 GNDV CN5531 PRIMARY 18 Y VH VL 14 C 9 GNDV 13 GNDV 11 GNDV 12 Cr R 15 GNDV 10 Cb B 1 VH 2 VH 3 FROUT 4 FROUT 5 GNDP 7 FLOUT 8 FLOUT 9 GNDS 6 GNDP 10 SWOUT 11 SWOUT 12 VH 13 VH 14 COUT 15 COUT 16 VL 17 VL 18 SROUT 19 SROUT 20 VL 21 VL 22 SLOUT...

Page 72: ...FLDATA 10 VFL 5 STOP OPEN CLOSE GNDFL 8 FLAC2 DISPLAY ASSY VFL 5 15 VFDP 1 POWER LED 3 TIMERLED 2 GNDLED 1 15 58 62 1 1 23 1 23 1 23 1 23 CN3012 IC25 CN3022 CN3011 CN3021 IC24 W118 W103 REPLACE CAUTION CONTACT CONTACT CONTACT CONTACT SIDE LITTELFUSE INC MFD BY 491007 WITH 7A125V SAME TYPE FOR IC25 and IC24 TRADE1 ASSY AMP POWER XWZ3725 94V 0 SIDE SIDE 491007 SIDE UPSIDE 1 23 1 23 23 1 1 23 SIDE A ...

Page 73: ...LANK GNDV 6 GNDA SQUEEZE GNDA 8 GNDV 11 R CR CN101 17P VD 5 2 GNDA 17 Y 6 GNDV V Y 3 VSEL1 R_IN 16 GNDV 4 V 12M 5 VSEL2 14 GNDV 10 GNDV ESTVR ESTVL 7 ROUT GNDA NC 15 V 2 VD 5 7 G Y NC LOUT NC G NC V Y 13 C R C 9 B CB 1 SQUEEZE G B 12 GNDV AUDIO_L GNDV GNDV 1 17 1 V5601 S5923 S5922 W111 W110 L5563 D5662 S5925 S5921 C5678 C5680 S5924 D5931 VOL UP POWER ON VOL DOWN BAND STOP VE 5 GNDLED 1 5 31 37 SID...

Page 74: ...12 GNDV VD 5 6 GNDA ESTVL 4 V 12M G B VD 5 2 GNDA R C 16 GNDV LOUT 4 GANDA 8 GNDV 14 GNDV 10 GNDV 6 GNDV 9 B CB 7 G Y 1 SQUEEZE 3 VSEL1 2 VD 5 13 C 15 V 3 ESTVR 1 ESTVL V 12M CN101 17P 17 Y VD 5 11 R CR V Y CN801 GNDA 1 2 21 20 1 7 6 3 4 1 10 17 1 1 6 1 7 3 2 33 48 49 64 R5932 R5695 C5665 R5674 I C 5 6 0 1 R5925 R5921 R5693 R5922 C5675 C5664 R5931 C5666 C5669 C5663 Q5691 R5691 R5924 C5670 Q5693 R5...

Page 75: ...491007 1 23 1 23 1 23 1 23 D5933 1 VFL 5 LED ASSY XWZ3721 D5932 2 LED 1 1 64 R5927 R5661 R5674 I C 5 6 0 C5673 C5563 R5662 C5952 C5562 C5668 R5953 C5667 C5661 C5676 R5926 Q5692 R5663 R5952 R5664 R5954 C5671 C5672 C5674 C5662 C5677 R5951 C5681 CN5601 13 FLCS GNDLED 5 REMOCON 7 FLAC1 2 GNDLED 1 POWER LED 12 FLCLK 4 VE 5 9 GNDFL 62 GNDFL OPEN CLOSE VFDP 2 GNDLED 6 KEY 3 TIMERLED STOP 8 FLAC2 10 VFL 5...

Page 76: ...R 0 K Ex 2 When there are 3 effective digits such as in high precision metal film resistors 5 62k Ω 562 101 5621 RN1 4PC 5 6 2 1 F NSP 1 MAIN ASSY for XV DV515 XWM3218 2 CONTROL ASSY XWZ3710 2 TRADE3 ASSY XWZ3714 2 HP ASSY XWZ3715 1 TRADE2 ASSY XWX3071 NSP 1 COMPLEX ASSY XWM3222 2 TRADE1 ASSY XWZ3725 2 POWER ASSY XWZ3716 2 EURO SCART ASSY XWZ3724 2 DISPLAY ASSY XWZ3720 2 LED ASSY XWZ3721 CONTROL A...

Page 77: ... CAPACITORS C408 CCSRCH121J50 C390 CCSRCH180J50 C142 CCSRCH221J50 C200 CCSRCH331J50 C690 CCSRCH470J50 C392 CCSRCH560J50 C393 C640 C644 CCSRCH7R0D50 C452 CEV100M16 C101 C401 C404 C410 C412 CEV101M16 C422 C443 C561 C564 C600 CEV101M16 C621 C660 CEV101M16 C415 C425 CEV101M4 C201 C211 CEV470M16 C406 CKSQYB104K25 C431 CKSQYB105K16 C433 CKSQYB225K10 C127 C128 C381 C562 C563 CKSRYB102K50 C624 CKSRYB102K5...

Page 78: ... CCSRCH471J50 C8543 C8545 C8551 C8703 C8706 CCSRCH471J50 C8548 C8549 CCSRCH8R0D50 C8701 C8704 CEV100M16 C8406 C8415 C8546 C8547 C8902 CEV101M16 C8904 CEV101M16 C8217 C8225 C8408 CEV470M6R3 C8204 C8555 CKSRYB102K50 C8009 C8405 C8418 C8517 C8554 CKSRYB103K50 C8010 C8202 C8207 C8213 C8215 CKSRYB104K16 C8407 C8420 C8422 C8504 C8513 CKSRYB104K16 C8521 C8523 C8525 C8527 C8529 CKSRYB104K16 C8531 C8533 C8...

Page 79: ...202 MTZJ5 1C D101 UDZS6 8B COILS AND FILTERS L201 FM DETECTOR COIL ATE7003 F202 FM CERAMIC FILTER ATF 107 F201 FM CERAMIC FILTER ATF 119 F203 AM CERAMIC FILTER ATF1155 F601 ANTIBIRDY FILTER ATF7025 L601 LCTA270J2520 CAPACITORS C605 CCSQCH680J50 C212 C213 C226 C233 C235 CCSRCH101J50 C240 C614 CCSRCH101J50 C206 CCSRCH120J50 C231 C232 CCSRCH150J50 C223 CEAT100M50 C229 CEAT101M10 C224 CEAT1R0M50 C227 ...

Page 80: ...3115 C3116 CKSRYB103K50 C3141 C3142 C3147 C3148 CKSRYB103K50 C3155 C3156 C3159 C3160 C3165 CKSRYB103K50 C3169 C3172 C3191 C3192 CKSRYB103K50 C5506 C5508 C5571 C5573 C5580 CKSRYB103K50 C5704 C5794 C5798 C5799 CKSRYB103K50 C8301 C8302 CKSRYB103K50 C3121 C3124 C3180 C3182 C3186 CKSRYB104K16 C5513 C5516 C5574 C5611 C5612 CKSRYB104K16 C5791 C8609 C8611 CKSRYB104K16 C3071 C3072 C3075 C3076 C3087 CKSRYB1...

Page 81: ...7 C25 ACH7183 C8822 CCSRCH470J50 C3633 CEAT100M50 C52 CEAT102M16 C67 CEAT220M50 C32 CEAT221M63 C54 CEAT470M16 C8885 C8886 CEAT471M16 C3632 CEAT471M6R3 C35 CEJQ100M50 C33 C34 CEJQ220M50 C3631 CEJQ2R2M50 C53 CKSRYB103K50 C3361 C3364 C3461 C3464 C3561 CKSRYB223K50 C3563 C3661 C3663 CKSRYB223K50 C3365 C3368 C3465 C3468 C3565 CKSRYB473K50 C3567 C3665 C3667 C55 C57 CKSRYB473K50 C66 CKSRYB473K50 C12 C13 ...

Page 82: ...801 7P FFC CONNECTOR 52045 0745 CN101 17P FFC CONNECTOR 52045 1745 JA101 RGB CONNECTOR VKB1157 DISPLAY ASSY SEMICONDUCTORS IC5601 MSM9202 01 Q5691 2SC4081 Q5692 Q5693 DTC143EUA D5931 SLR 56MC PQR COILS AND FILTERS L5563 LAU100J L5562 LAU220J SWITCHES AND RELAYS S5921 S5927 RSG1031 CAPACITORS C5674 CCSRCH470J50 C5661 C5663 CCSRCH471J50 C5564 CEAL101M6R3 C5679 C5680 CEAL1R0M50 C5678 CEAL220M35 C5953...

Page 83: ...stment Point FM Tuner Section Step No Adjustment Title Measurement point Adjustment point Adjustment value Adjustment State 1 T METER Adjustment L201 0 50mV IC201 Pin 21 Pin23 Adjust L201 so that the DC voltage between Pin 21 and Pin 23 of IC201 Test point Vtm gets within 0 50mV Set the mode selector to FM BAND Connect the wiring as shown in Fig 1 ANT INPUT SIGNAL Frequency 98 MHz Modulation OFF I...

Page 84: ...ustment Initialize the Focus Sweep Setting Electrical adjustments are not required Adjustment Points Mechanism Part Cautions After adjustment adjustment screw locks with the Screw tight 6 2 ADJUSTMENT ITEMS AND LOCATION 6 3 JIGS AND MEASURING INSTRUMENTS Screwdriver large TV monitor Precise screwdriver DVD test disc GGV1025 Test mode remote control unit GGF1067 Screw tight GYL1001 Screwdriver medi...

Page 85: ... replaced Pickup Traverse Mechanism and Spindle Motor Purpose To set the sweep which was correct with the individual Traverse mechanism Mechanical point Electric point LOAB and DVDM ASSY GGF1067 Test mode remote control unit ESC CLEAR Exchange Parts of Mechanism Assy Exchange PCB Assy When Adjustment Points Exchange the Pickup Exchange the Traverse Mechanism Exchange the Spindle Motor Exchange PC ...

Page 86: ...An address is displayed For example when playback with 30000 During PLAY Press keys in order OR ESC 030000 PLAY When playback with the target address of disc DVD TV LDP 10 3 0 0 0 0 CHP TIM ESC TEST CHECK DVD CD CAUTION Perform only trace video and audio outputs are nothing The TEST MODE functions that are used only during adjustment are described here For details see 7 1 1 TEST MODE DVD disc POWE...

Page 87: ...Traverse mechanism exclusive use of a model for 2003 years Put a spacer between a Tangential or Radial adjustment screw and Mechanism Base and turn each screw to adjust the height Refer to 6 1 ADJUSTMENT ITEMS AND LOCATION START Tangential and Radial Height Coarse Adjustment 1 Loading Mecha Assy 7 3mm Turn a flat side into bottom Spacer for Height adjustment Float Base Note Before removing the fle...

Page 88: ...J Min Test mode end J Min ESC Disc playback normally The measurement of block error rate If error rate is OK locks a root of tangential and radial adjustment screws with the Screw tight and go to step Screw tight GYL1001 Turn the POWER OFF in case of NG once and perform the adjustment once again Confirm the error rate that is displayed OK Example ERROR RATE 6 6oe 6 OK 5 ESC CHECK NG O K Playback m...

Page 89: ...515 Initialize the Focus Sweep Setting 3 Turn on the Player ESC CLEAR POWER Note Be sure to perform this step when replaced the Pickup or Traverse mechanism Purpose To set the sweep which was correct with the individual Traverse mechanism ...

Page 90: ...eat focus sweep by pressing the TEST A8 5E and 3 A8 03 keys in order 7 Spindle FG servo CAV Press the TEST A8 5E and 5 A8 05 keys in order then rise up the spindle and FG servo becomes on CLV Press the TEST A8 5E and 9 A8 09 keys in order then rise up the spindle and FG servo becomes on 8 Tracking open close 1 Open tracking by pressing the STEP FWD A8 54 key of the remote control unit in the play ...

Page 91: ...ecimal In the address input mode turn to the hexadecimal input by pressing the PROGRAM A8 4C key display a mark and 1 to 6 keys are each input as A to F Hexadecimal input and decimal input can switch with toggle In case of CD perform only the absolute time search 3 Search execution Press the CHP TM A8 13 key of the remote control unit After the search perform only trace and video and audio outputs...

Page 92: ...deo system V NTSC system NTSC PAL system PAL Automatic setting AUTO Scart terminal output SK Display only the WY model which can do the output setting of scart terminal VIDEO 00 S VIDEO 01 RGB 02 0 Disc sensing DSC The type of discs loaded is displayed DVD CD VCD Jitter value J Version of the AV 1 chip version of firmware AV Version of the FL controller FL Region setting of the player REG Setting ...

Page 93: ...ommand Contents Conditions Remote Control Key Name Remote Control Code Memory clear and resion revision indication CLEAR 1 A8 45 Average value measurement of DVD error rate 5 1 A8 05 CD error rate measurement 5 1 A8 05 Aspect Pan scan 2 AF A2 Aspect Letter box 3 AF A3 Aspect Wide 4 AF A4 Digital AC3 5 AF A5 Digital AC 3 PCM 6 AF A6 Virtual surround OFF Only for models having the corresponding func...

Page 94: ...Flash size 7 FL controller version 8 CHIP VERSION Version of ST CHIP CUT ID JTAG ID two columns eight columns 9 B E VERSION Version of BACK END version of ST core software softwareVersion softwareRevision buildNumber 0 F E VERSION Version of FRONT END version of mechanism controller CHIP software MainVersion Kinds of firmware RAM or ROM Remote control code Key code of Main unit To display model in...

Page 95: ...functions Whether F E is normal or not is checked FE OK No abnormality in F E FE Error Abnormality is recognized in F E Pressing the CHP TIM key again displays the mechanical error history Each press of the CHP TIM key changes the displays between the mechanical error history and the Service Mode display For details on the mechanical error history refer to the addendum Number of sites where an EDC...

Page 96: ...eout 0x12 Focus lost error 0x03 Focus lost timeout 0x13 Focus balance adjust error 0x04 Focus balance adjust timeout 0x14 Focus gain adjust error 0x05 Focus gain adjust timeout 0x15 Focus sweep error 0x06 Focus sweep timeout 0x16 Focus reflection error 0x07 Focus reflection timeout 0x17 TRACKING ERROR 0x2 TRACKING TIMEOUT 0x3 Tracking on error 0x21 Tracking on timeout 0x31 Tracking off error 0x22 ...

Page 97: ...ance adjust error 0 x 24 ATB could not be completed 1 Pickup Tracking gain adjust error 0 x 25 AGC could not be completed 1 Pickup Tracking jump error 0 x 26 Tracking jump could not be completed TRACKING TIMEOUT 0 x 3 Tracking on timeout 0 x 31 Did timeout at tracking on Are not there a dirt or a scratch in the Disc 1 Pickup 2 Driver 3 Front End IC Tracking off timeout 0 x 32 Did timeout at tracki...

Page 98: ... rotating Is FG output from the driver Is the PDM output from L6315 1 Spindle motor 2 Spindle driver 3 Front End IC Spindle CLV timeout 0 x 75 Did timeout at CLV on ACQUISITION ERROR 0 x 8 PLL lost error 0 x 83 PLL is lost Are not there a dirt or a scratch in the Disc 1 Pickup 2 Front End IC ACQUISITION TIMEOUT 0 x 9 PLL lost timeout 0 x 93 Did timeout at PLL backup Are not there a dirt or a scrat...

Page 99: ... reconnected the STANDBY ON key will still be disabled until the remaining seconds have elapsed This unit has Service Test mode for analyzing the above power abnormality Its specifications are as follows Vdd Approx 5 V depending on the unit 5 Operations during Service Test mode Basically operations in Service Test mode are the same as in Normal mode However to clarify that it is in Service Test mo...

Page 100: ...504 R5564 R5568 R5543 R5538 R5535 R3707 R5518 C5507 R5534 C5506 R558 C5516 R5592 R5585 R5593 Q5571 C5508 C9999 R5594 R5549 R5541 Q8307 R5540 R5502 R5503 R5586 R5526 C5571 R5573 C5573 R5510 C5574 I C 5 5 0 1 R5572 R5571 R R5542 R5555 R5556 R5570 R5519 R5531 R5588 R5566 TEST UTEST XWZ3705 XWZ3706 XWZ3707 XWZ3710 XWZ3712 XWZ3713 XWZ3711 D VE 56 XWZ3704 XWZ3703 XWZ3709 XWZ3708 51 80 81 100 1 30 3 1 5 ...

Page 101: ... number again Only if your two input numbers match the ID number is set Compare mode helps eliminate mistyping of the ID number 4 After entering all 9 digits if you press the SEARCH key the unit unconditionally sets the input number as the ID number Then the unit automatically enters Player s Data Input Mode The SEARCH key is not accepted after all 9 digits have been entered 5 2 3 Player s ID Numb...

Page 102: ...cally deletes the ID number and exits this mode If the numbers do not match the disc tray is opened and the unit exits this mode The STOP key is not accepted after all 9 digits have been entered 6 Player s ID Number Setting ID Number 0 0 0 0 0 0 0 0 1 Compare CLEAR Exit Input ID Number 3 2 4 Player s ID Number Setting ID Number 0 0 0 0 0 0 0 0 1 Compare 0 0 0 0 0 0 0 0 1 OK PLAY Enter STOP Memory ...

Page 103: ...not start reading the data In this case open then close the tray 3 To exit this mode press the CLEAR key While data are being read from the DVD DATA DISC GGV1085 you cannot exit this mode 4 Player s ID Number Setting ID Number 0 0 0 0 0 0 0 0 1 Compare CLEAR Exit STEREO ID Data Setting Mode Input ID Number 2 Player s Data Input Mode CLEAR Exit Insert The ID Data Disc 4 Player s Data Input Mode Rom...

Page 104: ...voltage of the PROTECT input Pin 22 is 0 71 Vdd or less If the voltage at Pin 17 of the VDET terminal of the microcomputer is either 0 5 Vdd or less or 0 85 Vdd or more adjust so that it stays between 0 5 and 0 85 Vdd DVD does not operate at all Time is not displayed in FL display during DVD function Communication with the DVD microcomputer has not been established Check that the terminal Pins 23 ...

Page 105: ...Is a signal fluctuating Communication with flash ROM BACK END IC DVDM IC601 Flash ROM DVDM IC603 64M SDRAM DVDM IC602 Is a signal output from IC603 pin 28 CPU_OE on the DVDM Assy Is a signal fluctuating for several seconds after the power is turned on µcom CONTROL IC5501 Is a signal input into IC5501 pin 67 DVDACK on the CONTROL Assy Is a signal fluctuating BACK END IC DVDM IC601 Flash ROM DVDM IC...

Page 106: ...1 Is there any part detached from the spindle motor Or Is there any foreign object lodged in it Mechanism section Spindle motor Are wires of CN105 DVDM Assy disconnected or damaged Flexible cable connector Is signal output from IC301 pin 44 SPDL_PDM on the DVDM Assy FRONT END IC DVDM IC301 6 Playback impossible Playback stops Does 650 nm LD deteriorate If the voltage at both ends of R201 on the DV...

Page 107: ...e IC8901 IC8901 Yes No Is 5V inputting Step 2 IC8902 Check CN8003 and other assemblies IC8702 No Do perform 3V 5V conversion for pin 17 Step 3 Pin 3 Yes No Is 3 3V outputting Replace IC8902 Yes End Yes Yes Replace IC8702 No Do perform 3V 5V conversion for pin 15 Pin 5 Replace IC8702 No Do perform 3V 5V conversion for pin 13 Pin 7 Yes Yes No Is 1 8V outputting No Insert it tightly KN8102 Yes Yes No...

Page 108: ...for pin 8 Pin 12 Yes Replace IC8702 No Do perform 3V 5V conversion for pin 6 Pin 14 Yes Replace IC8702 No Do perform 3V 5V conversion for pin 4 Pin 16 Yes Replace IC8702 No Do perform 3V 5V conversion for pin 2 Pin 18 Yes End Replace IC8701 No Do perform 5V 3V conversion for pin 11 Pin 9 Yes Replace IC8701 No Do perform 5V 3V conversion for pin 8 Pin 12 Yes Replace IC8701 No Do perform 5V 3V conve...

Page 109: ...r on the AF Assy No Check the DVD CD pin 7 Yes No Check the OPTICAL IN pin 48 Yes Yes No Is MCKO1 pin 23 outputting it No Is LRCK pin 24 outputting it Replace IC8201 Yes No Is SDTO pin 25 outputting it Replace IC8201 Yes No Is BCK pin 26 outputting it Replace IC8502 or X8501 Yes No Is 20MHz clock outputting it Yes No Is input signal of PDN pin 31 H Is output signal of INT0 pin 36 H Yes No Do not o...

Page 110: ...nal output it Yes IC8401 Step 7 End Replace IC8401 No Pin 21 Does a signal output it Yes Replace IC8401 No Pin 22 Does a signal output it Yes Replace IC8401 No Pin 23 Does a signal output it Yes Replace IC8401 No Pin 24 Does a signal output it Yes Replace IC8401 No Pin 25 Does a signal output it Yes Replace IC8401 No Pin 26 Does a signal output it Yes Replace IC8401 No Pin 27 Does a signal output ...

Page 111: ... are different depending on whether the headphones are connected via the Headphones jack or on the DPS mode If no pulse is input to the AC terminal Pin 4 for about 60 msec when the microcomputer is in Memory Backup mode it will not do any processing The unit will recover from Memory Backup mode if a reset command is input to the XRESET terminal Pin 8 The system mute is released about four seconds ...

Page 112: ...e of a failure PRTCT ERR VDET HI level 4 25V The unit is shut down because of a failure DVD PRTECT MID level 3 3V Normal LO level 2 5V The unit is shut down because of an abnormality DVD PRTECT The possible failures for each error message are as follows PRTCT WNG The Speaker terminal became overloaded because of short circuit See 1 PRTCT ERR The main power supply became LO level because of short c...

Page 113: ...o the unit off C C E to XPROTECT µ com R108 27k R112 1k R113 220k R114 82k Q115 DTA124EUA Q114 2SD2114K VW VD 5 FL AC2 VA 12 E B B B2 B2 E2 E2 C2 C2 As the TUNER line is fixed to GND level Q107 is always on If the level at VP 8 falls to GND level because of short circuit etc Q106 is turned on and the level of the XPROTECT line becomes low The microcomputer detects the XPROTECT level and shuts the ...

Page 114: ...omputer detects the XPROTECT level and shuts the power to the unit off 2 When negative DC voltage was generated at the SP terminal Q3638 is turned on and XPROTECT is activated 5 1 IC81 abnormal temperature detection circuit A The voltage at Point A becomes the divided voltage of TH111 and R111 R112 combined resistance of parallel connected resistors R111 and R112 In Normal mode the resistance at T...

Page 115: ... 12 R931 47k C5580 0 01 17 20 8 VDET Through TRADE2 POWER CN5502 CN901 µcom Items to be detected by VDET 1 When the power voltages inside the DVDM become abnormal as shown in the table below 2 When the VDET signal to the microcomputer is interrupted because of defective soldering of the 30 pin connector or incomplete insertion of FFC The VDET level is lowered by the pull down resistor 1 Mohms on t...

Page 116: ... off 2 HP MUTE Q3635 is turned on and the MUTE circuit for HP is turned on Other protection circuit AC detection circuit 7 This is a protection circuit that prevents popping sounds in the Speaker and Headphones output when the AC power cord is connected or disconnected POWER Assy J The voltage at Point A is a DC voltage which has been generated by half wave rectification on the minus side of the A...

Page 117: ...st disc 2 Press the 0 OPEN CLOSE button to close the tray The test disc is clamped 3 Press the STANDBY ON button to turn off the power 4 Pull out the power cord from the outlet Test disc set 2 3 5 2 4 2 6 3 2 3 5 Tray panel Tray Tray Test disc 1 How to open the Tray when the power cannot be on Slit Tray open Drive gear Loading Mecha Assy Screwdriver small Screwdriver small Projection Insert a scre...

Page 118: ...ove the four screws for XV DV313 Remove the five screws for XV DV515 One screw is added for the wireless terminal 2 Remove the two screws 3 Disconnect the two flexible cables 4 Disconnect the two connectors 5 Remove the CONTROL Assy CONTROL Assy 4 2 1 2 5 3 4 4 3 2 4 3 5 2 3 3 1 1 1 1 Front panel section CONTROL Assy CONTROL Assy CN5611 CN5701 CN5502 CN5501 CN8301 CN3902 Rear View F F This model i...

Page 119: ...e Note If the Power is turned On when the DSP Holder DSP GND is not connected to the rear panel chassis the parts below may be destroyed at the DSP ASSY IC8702 TC74VHCT244AFT IC8401 AK4529VQ R8415 4 7Ω If the above parts are destroyed the audio signal can not be out Front Panel section CONTROL ASSY Jig cable GGD1266 6CH AMP Assy Ground Line Chassis DSP Holder DSP GND 6 7 F D ...

Page 120: ...11 Connect the two jig cables 5 Remove the three hooks 6 Remove the two screws 7 Remove and reverse the DVDM Assy Diagnosis of DVDM Assy 5 1 1 6 6 Loading Mecha Assy CONTROL Assy TRADE 2 Assy Jig cable GGD1266 Front panel section DVDM Assy 6CH AMP Assy POWER Assy Spacer Spacer Spacer Loading Mecha Assy Reverse state DVDM Assy 3 2 2 7 5 8 9 5 5 Bottom View Rear side Diagnosis Jig cable GGD1160 Jig ...

Page 121: ...cable then remove the soldered joint open 5 Remove the four screws that secure the Loading Mecha Assy to the unit 1 To protect from the electrostatic resisting pressure Loading Mecha Assy 1 Rear View Front Side 1 3 1 1 2 2 1 2 2 Loading Base Triangle Drive Cam Pin Hook Bridge Tray Note when reinserting the Tray C D Removing the Traverse Mecha Assy S and Pickup Assy S When reinserting the Tray firs...

Page 122: ...om their packaged placement 2 Remove the four hooks 3 Remove the Traverse Mecha Assy S Traverse Mecha Assy S 2 2 Bottom View Traverse Mecha Assy S Flexible cable for the pickup Flexible cable for the spindle motor 1 1 1 2 2 2 3 Flexible cable for the stepping motor Front Side ...

Page 123: ...ckup 3 Remove the two skew screws and two skew springs 4 Remove the Pickup Assy S Pickup Assy S 3 Note The Pickup Assy S can be removed without removing the Traverse Mecha Assy S shown as Step ø Bottom View Flexible cable for the pickup 1 4 3 3 1 2 Front Side Pickup Assy S Adjustment screw Skew screw Adjustment screw Skew screw Skew spring Skew spring ...

Page 124: ...S Note The screws are secured with epoxy Make sure to apply epoxy after reattaching the screws Leaf Spring Joint Spring Joint 03 Conductive surface Hook Hook Arrangement of the flexible cable for the spindle motor Conductive surface Arrangement of the flexible cable for the stepping motor Front Side Front Side Bottom View Bottom View ...

Page 125: ...ing inward 7 Pass the flexible cable below the hook and fold it back 8 Fold the flexible cable back at the hook 9 Fold the flexible cable along the hook 4 Pass the flexible cable through the hook not allowing any slack 6 Hook the part folded in Step 1 to the hook 5 Fold the flexible cable as indicated in the photo Hook Bottom View 5 6 Make sure there is no slack in the cable Reference line Referen...

Page 126: ...M6316ATXXA DVDM ASSY IC301 FRONT END IC Block Diagram The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams List of IC STM6316ATXXA STM5589CVA M63108FP PDC104A BU1924F 7 2 IC ...

Page 127: ...D N G d n g g o l a n a 0 2 F C t u p n i C m a e b 3 U P 1 2 E A t u p n i A m a e b 3 U P 2 2 S I D L E I H S V A D N G d n g g o l a n a 3 2 C D A 8 1 C C V A 8 V 1 8 V 1 g o l a n a 4 2 C D A D N G A D N G d n g g o l a n a 5 2 C D A D L E I H S V A D N G d n g g o l a n a 6 2 C A D 3 3 C C V A 3 V 3 3 V 3 g o l a n a 7 2 C A D D N G A D N G d n g g o l a n a 8 2 E L D N I P S 2 t s m h o 0 6 ...

Page 128: ... E _ T U O N E _ R R E _ S R F I A T A D E B 0 6 S S V D D N G d n g l a t i g i d 1 6 K L C _ T U O K L C B _ S R F I A T A D E B 2 6 8 1 D D V D 8 V 1 8 V 1 l a t i g i d 3 6 D I L A V D _ T U O D I L A V D _ S R F I A T A D E B 4 6 A T A D _ T U O A T A D _ S R F I A T A D E B 5 6 C N Y S _ T U O T S B C C E _ S R F I A T A D E B 6 6 5 E P A M D L C S t u p n i d a o l n w o d e n i t u o r E F...

Page 129: ...s g n i v i r d D L m n 0 5 6 0 9 2 D L D L m n 0 8 7 l a n g i s g n i v i r d D L m n 0 8 7 1 9 3 3 A C C V A 3 V 3 3 V 3 l a t i g i d 2 9 L E S W T D N G R V _ D C D C r o f l a n i m r e t n o i t c n u j R V s e d o i d r o t i n o M 3 9 1 D M L 1 D M L D M L l a n i m r e t n o i t c n u j e g a t l o v r o t i n o M 4 9 2 D M L 2 D M L R V _ D V D D V D r o f l a n i m r e t n o i t c n u ...

Page 130: ... L d n E t n o r F t u p n i a t a d l a i r e S 7 1 K L C B _ E F N I e c a f r e t n i m a e r t s 6 1 3 6 L d n E t n o r F t u p n i k c o l c l a i r e S 8 1 D I L A V D _ E F N I e c a f r e t n i m a e r t s 6 1 3 6 L d n E t n o r F t u p n i g a l f d i l a v a t a D 9 1 C N Y S _ E F N I e c a f r e t n i m a e r t s 6 1 3 6 L d n E t n o r F t u p n i g a l f e z i n o r h c n y s l a i...

Page 131: ... n o i t i s o p p m a l c n u c s i d g n i w o h s r o f l a n g i s t u p n I n o i t i s o p p m a l c c s i d e t e l p m o c H 4 4 S N S _ C S I D T U O r e g n a h C c s i D 5 t p e c x e d e t c e n n o c t o n s i t I N I r e g n a h C c s i D 5 y l n O g n i t s i x e c s i d r o f l a n g i s t u p n I g n i t s i x e L 5 4 2 E T U M V R D X T U O d e v r e s e r 6 4 x P T T U O d e v r...

Page 132: ...M A R D S I M S 8 9 1 1 D _ I M S 9 9 2 1 D _ I M S 0 0 1 3 1 D _ I M S 1 0 1 4 1 D _ I M S 2 0 1 5 1 D _ I M S 3 0 1 S S O R C _ K C A R T T U O d e v r e s e r 4 0 1 M C P X _ D S D T U O d e v r e s e r 5 0 1 T S R X _ C A D T U O d e v r e s e r 6 0 1 K L C M C P _ C D A T U O d e v r e s e r 7 0 1 3 V 3 _ D D V y l p p u s r e w o P V 3 3 8 0 1 S S V d n u o r G 9 0 1 T S R T X N I e c a f r ...

Page 133: ...A R D S g u b e D t c e l e s r e p p u L 0 3 1 W X R _ D S T U O e t i r W d a e R M A R D S g u b e D d a e r H e t i r w L 1 3 1 T I A W _ U P C N I t u p n i H t i a w U P C 2 3 1 H S A L F _ E C T U O L e l b a n E p i h C y r o m e m h s a l F 3 3 1 2 E C _ U P C T U O d e v r e s e r 4 3 1 1 E C _ U P C T U O d e v r e s e r 5 3 1 S A R X _ D S T U O L S A R M A R D S g u b e D L e l b a n ...

Page 134: ...r t s 6 1 3 6 L d n E t n o r F g a l f r o r r E C C E 8 8 1 1 L E S V T U O l a n g i s t u p t u o G N I K N I L B r o t c e n n o c T R A C S O R U E e l b a s i d t u p t u o B G R L e l b a n e t u p t u o B G R H 9 8 1 2 L E S V T U O l a n g i s C R Y V r o t c e n n o c T R A C S O R U E B G C Y t u p t u o B G R V L B G R V t u p t u o B G R V H 0 9 1 T S R _ E F T U O 6 1 3 6 L d n E t ...

Page 135: ... i n U l o r t n o C c i t s o n g a i D 4 0 2 0 S C X _ C A D T U O l o r t n o c l a i r e s C A D o i d u a r o f e l b a n e p i h C e l b a n e L 5 0 2 1 S C X _ C A D T U O d e v r e s e r 6 0 2 K C A _ P F T U O e c a f r e t n i C A D l e n a P t n o r F H t u p t u o e g d e l w o n k c a e k a h s d n a H 7 0 2 K C S _ P F T U O e c a f r e t n i C A D l e n a P t n o r F t u p t u o k c...

Page 136: ...136 1 2 3 4 1 2 3 4 C D F A B E XV DV515 7 M63018FP DVDM ASSY IC101 FTS Driver IC Pin Arrangement Block Diagram ...

Page 137: ...137 1 2 3 4 1 2 3 4 C D F A B E XV DV515 Pin Function ...

Page 138: ...P81 AN1 MODEL I model distinction input 17 P82 AN2 VDET I DVD 3 3V detection input 18 P83 AN3 KEY1 I Key1 input 19 P84 AN4 NC O 20 P85 AN5 NC O 21 P86 AN6 ST TUNE I STEREO tuned detection input 22 P87 AN7 XPROTECT I Protection and Fan Error detection input 23 P10 SO0 SDATA O System bus data output AMP side output 24 P11 SI0 SB0 MDATA I System bus data input AMP side input 25 P12 SCK0 SCLK I System...

Page 139: ...02 NC O 60 P03 NC O 61 P04 TXCLK O Clock for tuner LSI 62 P05 TXODATA O Data for tuner LSI 63 P06 TXMUTE O Control mute of tuner 64 P07 RDSPOW O Control power supply of RDS L POWER ON 65 P20 INT4 T1IN RDSDATA I O Input RDS data 66 P21 INT4 T1IN TXIDATA I Input data from tuner LSI 67 P22 INT4 T1IN DVDACK I Ackknowlegement from DVD MODULE Interruption 68 P23 INT4 T1IN XVMUTE O VIDEO MUTE request to ...

Page 140: ...t for input when reset And it can be set C MOS or Nch OD by each 1 bit in option PortC PC0 PC7 can be selected for input or output by each 1 bit Set for input when reset And it can be set C MOS or Nch OD by each 1 bit in option PortE and PortF can be selected for input or output by each 2 bits In case of without RDS it is best that RDSDATA and RDSCLK are assigned as I O port which can be set outpu...

Page 141: ...op View o N e m a N n i P n o i t c n u F o N e m a N n i P n o i t c n u F 1 L A U Q L a t a d r o r r e H a t a d e n i f y t i l a u q n o i t a l u d o m e D 9 2 T D N G o t t c e n n o c r o n e p O t u p n i t s e T 2 A T A D R a t a d n o i t a l u d o m e D 0 1 1 T 3 f e r V 1 D D V 2 1 y l p p u s r e w o p e c n e r e f e R 1 1 2 S S V V 5 5 o t V 5 4 y l p p u s r e w o p l a t i g i D ...

Page 142: ...isc not to play or create noise distortion in the output This unit cannot record CD R or CD RW discs Unfinalized CD R RW discs recorded as CD Audio can be played but the full Table of Contents playing time etc will not be displayed DVD R RW compatibility This unit will play DVD R RW discs recorded using the DVD Video format that have been finalized using a DVD recorder This unit will play DVD RW d...

Page 143: ...pping out the product be sure to clean the following positions by using the prescribed cleaning tools Position to be cleaned Cleaning tools Pickup lenses Cleaning liquid GEM1004 Cleaning paper GED 008 Position to be cleaned Cleaning tools Fans Cleaning paper GED 008 ...

Page 144: ...ch to the tuner function then to toggle between the FM and AM bands 6 VOLUME buttons Use to adjust the volume 7 STANDBY ON Press to switchthe systemon or into standby 8 PHONES jack Headphone jack 9 Timer indicator Lights when the wake up timer is set 10 Display SeeDisplay on page 143 for detailed information 11 Remote sensor 12 Disc tray 0 OPEN CLOSE 6 DV D CD FM AM DOW N VOLUM E UP ST ANDBY ON PH...

Page 145: ...ram list has been programmed 6 RPT and RPT 1 RPT lights during repeat play RPT 1 lights during repeat one track play 7 RDM Lights during random play 8 ATT Lights when the input attenuator is active for the currently selected analog input 9 REC MODE Lights when Rec Mode is active 10 Timer indicators Lights when the wake up timer is set Lights when the sleep timer is active 11 PRO LOGIC II Lights du...

Page 146: ...ced Surround listening modes is selected 16 DTS Lights during playback of a DTS source 17 kHz MHz Indicates the unit of the frequency shown in the character display kHz for AM MHz for FM 18 Character display 19 Lights during multi angle scenes on a DVD disc 20 WIRELESS XV DV515 only Lights when either theW Surr or W Stereo mode is selected 5 1 channel surround sound Stereo 2 1 channel sound 3 1 ch...

Page 147: ...pter track then to previous chapters tracks 6 DVD MENU Press to display a DVD disc menu or the Disc Navigator if a VR format DVD RW CD Video CD MP3 WMA or JPEG disc is loaded 7 Cursor buttons ENTER and tuning buttons Cursor buttons Use the cursor buttons to navigate on screen displays and menus ENTER Press to select an option or execute a command TUNE Use to tune the radio ST Use to select station...

Page 148: ... default decoding for the current source SURROUND Use to select a Surround mode ADVANCED Use to select an Advanced Surround BASS MODE Use to select a Bass Mode DIALOGUE Use to select a Dialogue mode VIRTUAL SB Press to switch theVirtual Surround Back speaker effect on off 16 DVD CD buttons AUDIO Press to select an audio channel or language SUBTITLE Press to display change the DVD subtitle display ...

Page 149: ...o display the clock and to access the timer menu 20 CLR Press to clear an entry FOLDER Press to jump to previous folders FOLDER Press to jump to the next folder ENTER Selects menu options etc works exactly the same as the ENTER button in 7 above 21 MAIN SUB Change from MAIN to SUBto access the functions commands printed in green on the remote WIRELESS XV DV515 only Press to switch between modes wi...

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Pioneer XV-DV515, Service Manual

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