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Pioneer WAE009AMFI15RL, Service Manual

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Pioneer WAE009AMFI15RL Service Manual Download Page 17

 

 

15

9000 BTU, 115V, Cool Only / 9000 BTU, 115V, Heat Pump 

12000 BTU, 115V, Cool Only / 12000 BTU, 115V, Heat Pump 

 

 

18000 BTU, 230V, Cool Only / 18000 BTU, 230V, Heat Pump 

 

Summary of Contents for WAE009AMFI15RL

Page 1: ...haracteristics 9 Electronic Function 10 Troubleshooting 11 Exploded View 12 Disassembly Instructions WARNING Installation MUST conform with local building codes or in the absence of local codes with the National Electrical Code NFPA70 ANSI C1 1993 or current edition and Canadian Electrical Code Part1 CSA C 22 1 The information contained in the manual is intended for use by a qualified service tech...

Page 2: ...levation 21 6 4 Installation for the first time 23 7 5 Adding the refrigerant after running the system for many years 24 7 6 Re installation while the indoor unit need to be repaired 24 7 7 Re installation while the outdoor unit need to be repaired 25 7 Operation Characteristics 27 8 Electronic Function 28 8 1 Abbreviation 28 8 2 Display function 28 8 3 Main Protection 29 8 4 Operation Modes and F...

Page 3: ...lly careful of the case edges and the fins on the condenser and evaporator For installation always contact the dealer or an authorized service center Do not install the product on weak or defective structures or stands Be sure the installation area does not deteriorate with age If the base collapses the air conditioner could fall with it causing property damage product failure and personal injury ...

Page 4: ... away properly A bad connection may cause water leakage Keep perfect level when installing the product To avoid vibration of water leakage Do not install the product where the noise or hot air from the outdoor unit could disturb the neighbors It may cause disturbance for your neighbors Use two or more people to lift and transport the product Do not install the product where it will be exposed to s...

Page 5: ... of the same type Do not mix old and new batteries or different types of batteries There is risk of fire or explosion Do not recharge or disassemble the batteries Do not dispose of batteries in a fire They may burn of explode If the liquid from the batteries gets onto your skin or clothes wash it well with clean water Do not use the remote if the batteries have leaked ...

Page 6: ...I15CLD AN009AMFI15RPD WE009AMFI15HLD YN009AMFI15RPD WE009GMFI15HLD YN009GMFI15RPD 12k WE012AMFI15CLD AN012AMFI15RPD WE012AMFI15HLD YN012AMFI15RPD WE012GMFI15CLD AN012GMFI15RPD WE012GMFI15HLD YN012GMFI15RPD 18k WE018GMFI15CLD AN018GMFI15RPD WE018GMFI15HLD YN018GMFI15RPD 24k WE024GMFI15CLD AN024GMFI15RPD WE024GMFI15HLD YN024GMFI15RPD ...

Page 7: ...5 2 2 Part names of Indoor Outdoor units ...

Page 8: ...er O Bio Filter O Golden Fin O Cold Catalyst Filter Compressor Crankcase Heater standard for MS11D 22HRDN1 MN10W Self Clean O Follow Me O 8 Degree Heating O Heat Compensation O Self diag Function PTC Heating Belt O Filter Louver Position Memory Function Refrigerant Leakage Detect O optional function ...

Page 9: ...the unit turns to heating operation with low fan speed which dries the inside of indoor unit Finally it turns to fan only mode and blows away the wet air The whole process cleans the internal side of indoor unit and prevents the breeding of bacteria Follow me With this technology a temperature sensor is built in the remote control when you stay close to the remote control the unit will automatical...

Page 10: ...7 0in 255mm 10 0in WE009AMFI15HLD WE009GMFI15HLD WE012AMFI15CLD 770mm 30 3in 188mm 7 4in 255mm 10 0in WE012AMFI15HLD WE012GMFI15CLD WE012GMFI15HLD WE018GMFI15CLD 905mm 35 6in 198mm 7 8in 275mm 10 8in WE018GMFI15HLD WE024GMFI15CLD 1030mm 40 6in 218mm 8 6in 315mm 12 4in WE024GMFI15HLD ...

Page 11: ...WE009AMFI15HLD WE009GMFI15HLD WE012AMFI15CLD 95mm 3 7in 170mm 6 7in 45mm 1 8in WE012AMFI15HLD WE012GMFI15CLD WE012GMFI15HLD WE018GMFI15CLD 80mm 3 1in 100mm 3 9in 45mm 1 8in WE018GMFI15HLD Model R L H Dimension of installation hole WE024GMFI15CLD 163mm 6 4in 293mm 11 5in 45mm 1 8in Φ65mm 2 56in WE024GMFI15HLD H L R ...

Page 12: ...ce of your units may be different Model W H D W1 A B YN009GMFI15RPD 700mm 27 6in 240mm 9 4in 540mm 21 3in 757mm 29 8in 458mm 18 0in 250mm 9 8in AN009AMFI15RPD 660mm 26 0in 265mm 10 4in 540mm 21 3in 732mm 28 8in 458mm 18 0in 276mm 10 9in YN009AMFI15RPD 660mm 26 0in 265mm 10 4in 540mm 21 3in 732mm 28 8in 458mm 18 0in 276mm 10 9in YN012AMFI15RPD 660mm 26 0in 265mm 10 4in 540mm 21 3in 732mm 28 8in 458...

Page 13: ...in 540mm 21 3in 843mm 33 2in 549mm 21 6in 276mm 10 9in AN018GMFI15RPD 760mm 29 9in 285mm 11 2in 590mm 23 2in 823mm 32 4in 530mm 20 9in 290mm 11 4in YN018GMFI15RPD 760mm 29 9in 285mm 11 2in 590mm 23 2in 823mm 32 4in 530mm 20 9in 290mm 11 4in AN024GMFI15RPD 845mm 33 3in 320mm 12 6in 700mm 27 6in 908mm 35 7in 560mm 22 0in 335mm 13 2in YN024GMFI15RPD 845mm 33 3in 320mm 12 6in 700mm 27 6in 908mm 35 7in...

Page 14: ...12 4 Refrigerant Cycle Diagram For cooling only models INDOOR OUTDOOR LIQUID SIDE GAS SIDE HEAT EXCHANGE EVAPORATOR HEAT EXCHANGE CONDENSER COMPRESSOR CAPILIARY TUBE ...

Page 15: ...NDOOR OUTDOOR LIQUID SIDE GAS SIDE HEAT EXCHANGE EVAPORATOR HEAT EXCHANGE CONDENSER COMPRESSOR 2 WAY VALVE 3 WAY VALVE CHECK VALVE Heating Model only CAPILIARY TUBE REVERSING VALVE Heating Model only COOLING HEATING ACCUMULATOR ...

Page 16: ...14 5 Wiring Diagram 5 1 Indoor Unit 9000 BTU 230V Heat Pump 12000 BTU 230V Cool Only 12000 BTU 230V Heat Pump ...

Page 17: ...15 9000 BTU 115V Cool Only 9000 BTU 115V Heat Pump 12000 BTU 115V Cool Only 12000 BTU 115V Heat Pump 18000 BTU 230V Cool Only 18000 BTU 230V Heat Pump ...

Page 18: ...16 24000 BTU 230V Cool Only 24000 BTU 230V Heat Pump ...

Page 19: ...17 5 2 Outdoor Unit 9000 BTU 230V Heat Pump 12000 BTU 230V Cool Only 12000 BTU 230V Heat Pump 9000 BTU 115V Cool Only 9000 BTU 115V Heat Pump 12000 BTU 115V Cool Only 12000 BTU 115V Heat Pump ...

Page 20: ...18 18000 BTU 230V Cool Only 18000 BTU 230V Heat Pump 24000 BTU 230V Cool Only 24000 BTU 230V Heat Pump ...

Page 21: ...19 For 9000 BTU 230V Heat Pump 12000 BTU 230V Cool Only 12000 BTU 230V Heat Pump For 9000 BTU 115V Cool Only 9000 BTU 115V Heat Pump 12000 BTU 115V Cool Only 12000 BTU 115V Heat Pump ...

Page 22: ...20 For 18000 BTU 230V Cool Only 18000 BTU 230V Heat Pump For 24000 BTU 230V Cool Only 24000 BTU 230V Heat Pump ...

Page 23: ...N009AMFI15RPD 3 8in Ф9 52mm 1 4in Ф6 35mm WE009GMFI15HLD YN009GMFI15RPD 3 8in Ф9 52mm 1 4in Ф6 35mm WE012AMFI15CLD AN012AMFI15RPD 1 2in Ф12 7mm 1 4in Ф6 35mm WE012AMFI15HLD YN012AMFI15RPD 1 2in Ф12 7mm 1 4in Ф6 35mm WE012GMFI15CLD AN012GMFI15RPD 3 8in Ф9 52mm 1 4in Ф6 35mm WE012GMFI15HLD YN012GMFI15RPD 3 8in Ф9 52mm 1 4in Ф6 35mm WE018GMFI15CLD AN018GMFI15RPD 1 2in Ф12 7mm 1 4in Ф6 35mm WE018GMFI1...

Page 24: ...N018GMFI15RPD 7 5m 24 6ft 20m 65 6ft 30m 98 4ft 15g m 0 16oz ft WE018GMFI15HLD YN018GMFI15RPD 7 5m 24 6ft 20m 65 6ft 30m 98 4ft 15g m 0 16oz ft WE024GMFI15CLD AN024GMFI15RPD 7 5m 24 6ft 25m 82 0ft 50m 164ft 30g m 0 32oz ft WE024GMFI15HLD YN024GMFI15RPD 7 5m 24 6ft 25m 82 0ft 50m 164ft 30g m 0 32oz ft ...

Page 25: ...e of the manifold 5 Operate the vacuum pump to evacuate 6 Make evacuation for 30 minutes and check whether the compound meter indicates 0 1Mpa 14 5Psi If the meter does not indicate 0 1Mpa 14 5Psi after pumping 30 minutes it should be pumped 20 minutes more If the pressure can t achieve 0 1Mpa 14 5Psi after pumping 50 minutes please check if there are some leakage points Fully close the Low side v...

Page 26: ... to the valve at the bottom of the cylinder If the refrigerant is R410A make the cylinder upside down to ensure liquid charge 2 Purge the air from the charge hose Open the valve at the bottom of the cylinder and press the check valve on the charge set to purge the air be careful of the liquid refrigerant 3 Put the charging cylinder onto the electronic scale and record the weight 4 Operate the air ...

Page 27: ...osing it for 1 minute repeat 3 times After purging the air use a torque wrench to tighten the flare nut on the 2 way valve 4 Check the gas leakage Check the flare connections for gas leakage 5 Discharge the refrigerant Close the valve on the charging cylinder and discharge the refrigerant by loosening the flare nut on the 2 way valve approximately 45 until the gauge indicates 0 3Mpa 43 5Psi to 0 5...

Page 28: ...record the weight 4 Open the valve Low side on the charge set and charge the system with liquid refrigerant ASSURE TO CHARGE a little at a time approximately 150g or 5 Ounces each time while operating the air conditioner in the cooling cycle wait approximately 1 minute in between each charging load and then repeat the procedure 5 When the electronic scale displays the proper weight disconnect the ...

Page 29: ...90 92 94 96 98 98 99 100 102 104 106 108 109 44 45 46 47 48 49 50 111 113 115 117 118 120 122 ΔT 9ΔT 5 CAUTION 1 If the air conditioner is used beyond the above conditions certain safety protection features may come into operation and cause the unit to operate abnormally 2 The room relative humidity should be less than 80 If the air conditioner operates beyond this figure the surface of the air co...

Page 30: ...frost Indicator This indicator illuminates when the air conditioner starts defrosting automatically or while the warm air control feature warm start is activate in heating mode Run indicator Flash every 2 seconds when the unit is standby Illuminate when the unit is turned on Timer indicator This indicator illuminates when TIMER is set ON OFF Temperature indicator Displays the temperature settings ...

Page 31: ...nction Indoor fan will start operating only after the indoor coil s surface temperature becomes hot enough During this delay period the defrost light will be illuminated 8 3 7 Compressor preheating functions Preheating permitting condition If T4 outdoor ambient temperature 3 and the machine is connected to the power supply recently or if T4 3 and compressor has stopped for over 3 hours the compres...

Page 32: ...eration frequency If users switch on the unit by remote controller the compressor will run at the Fmax frequency for 7 minutes according to the outdoor ambient temp During the 7 minutes the frequency limitation is active 7 minutes later the compressor running frequency will be controlled as below 3 5 3 0 2 5 2 0 1 5 1 0 0 5 0 5 1 0 A B C D E F G H While the zones of A B C are corresponding to diff...

Page 33: ...ode indoor fan runs all the time and the speed can be selected as high medium low and auto Auto fan in cooling mode acts as follow 4 3 High Low 1 Medium 1 5 8 4 3 Heating Mode 8 4 3 1 Compressor running rules The maximum operation frequency of the compressor after starting is based on the following rule Fmax F3 Fmax F5 Fmax F7 Fmax F9 Fmax F10 Fmax F8 Fmax F6 Fmax F2 34 Off 33 28 27 25 24 22 21 19...

Page 34: ...g F10 F Keep the current frequency G Decrease the frequency to the lower level until reaching F1 H Run at F1 for 1h if T1 Ts ΔT 6 the compressor will stop Meanwhile the compressor running frequency is limited by the current I3HEAT I2HEAT I1HEAT Off Decrease Hold Resume I3HEAT I2HEAT I1HEAT mean different running current value Off Compressor stops Decrease Decrease the running frequency to the lowe...

Page 35: ... 3 for 80 minutes and T3 stays lower than TCDI 2 for more than 3 minutes T4 0 If the 1st condition and 2nd condition items are satisfied then the program judges if T2 has decreased more than 5 When T2 has decreased more than 5 system will enter the defrost mode No matter what value T4 is if the machine runs with T3 3 for more than 120 minutes and T3 keeps lower than TCDI 4 for more than 3 minutes ...

Page 36: ...en heating and cooling the compressor will stop for 15 minutes and then choose mode according to T1 Ts If the setting temperature is modified the machine will re determine the running function again 8 4 5 Drying mode 8 4 5 1 Indoor fan speed is fixed at breeze speed and can t be changed The louver angle is the same as in cooling mode 8 4 5 2 Compressor running rules 2 0 1 5 1 0 F3 F2 F1 F1 2 5 0 5...

Page 37: ...r than 30 every one hour 2 hours later the setting temperature stops rising and indoor fan is fixed as low speed When heating the setting temperature decreases 1 if room is higher than 17 every one hour 2 hours later the setting temperature stops rising and indoor fan is fixed as low speed Warm Start function has the priority 8 4 8 3 Timer setting is available 8 4 8 4 When user uses timer off func...

Page 38: ... electricity power in capacitor Electrolytic Capacitors HIGH VOLTAGE CAUTION For other models please connect discharge resistance approx 100Ω 40W or soldering iron plug between terminals of the electrolytic capacitor on the contrary side of the outdoor PCB Note The picture above is only for reference The plug of your side may be different ...

Page 39: ...rature sensor T2 open circuit or short circuit 7 times X EC Refrigerant leakage detection 2 times O F1 Outdoor temperature sensor T4 open circuit or short circuit 3 times O F2 Condenser coil temperature sensor T3 open circuit or short circuit 4 times O F3 Compressor discharge temperature sensor T5 open circuit or short circuit 5 times O F4 Outdoor unit EEPROM parameter error 1 times P0 IPM malfunc...

Page 40: ...Heat Pump 12000 BTU 230V Cool Only 12000 BTU 230V Heat Pump There s a LED light on the outdoor PCB which is blue color After power on it will be slow flash once 5 secs when the unit is in standby and quick flash 2 5 per sec if the unit has some problems ...

Page 41: ...t Pump 12000 BTU 115V Cool Only 12000 BTU 115V Heat Pump There s a LED light on the outdoor PCB which is blue color After power on it will be slow flash once 5 secs when the unit is in standby and quick flash 2 5 per sec if the unit has some problems ...

Page 42: ... POWER display LED 2 is a yellow light After power on it will be slow flash once every 5 secs when the unit is in standby and quick flash 2 5 per sec if the unit has some problems it will be always on when the unit is in operation LED 4 green and LED3 red are two lights controlled by the compressor driver chip Below are the meanings for those lights LED3 green LED4 red LED2 yellow LED1 red ...

Page 43: ... or too low voltage protection O P1 6 Inverter compressor drive error X P4 7 Inverter compressor drive error O P4 8 Inverter compressor drive error P4 O light X off 2 5Hz flash For 24000 BTU 230V Cool Only 24000 BTU 230V Heat Pump There s a LED light on the outdoor PCB which is blue color After power on it will be slow flash once 5 secs when the unit is in standby and quick flash 2 5 per sec if th...

Page 44: ... the main PCB directly Otherwise check whether the EEPROM chip plugged in main PCB well Yes No Yes Correct the connection Replace the main PCB Shut off the power supply and turn it on 5 seconds later Is it still displaying the error code EEPROM a read only memory whose contents can be erased and reprogrammed using a pulsed voltage For the location of EEPROM chip please refer to the below photos In...

Page 45: ... wire Is the error still displaying after several minutes No Replace the outdoor main PCB Power on Is the error extinguished Check all the wiring with indoor units Is the wiring to the indoor main PCB connected correctly Replace the indoor main PCB Yes Replace the outdoor main PCB No Check all the wiring with outdoor u n i t s Is the wiring to the outdoor main PCB connected correctly Is the reacto...

Page 46: ...nning the voltage will move alternately between 50V to 50V If the outdoor unit has malfunction the voltage will move alternately with positive value While if the indoor unit has malfunction the voltage will be a certain value Remark Use a multimeter to test the resistance of the reactor one that is not connected with a capacitor The normal value should be around zero ohm Otherwise the reactor must...

Page 47: ... and solution E2 Error Code E2 Malfunction decision conditions When PCB does not receive zero crossing signal feedback for 4 minutes or the zero crossing signal time interval is abnormal Supposed causes Connection mistake PCB faulty Trouble shooting ...

Page 48: ...de E3 Malfunction decision conditions When indoor fan speed stays too low 300RPM for certain time the unit will stop and the LED will display the failure Supposed causes Wiring mistake Fan assembly fault check for rubbing misalignment Fan motor faulty PCB faulty Trouble shooting ...

Page 49: ...ance refer to page 61 and page 64 Index2 1 Indoor AC fan motor Power on and set the unit running in fan mode at high fan speed After running for 15 seconds measure the voltage of pin1 and pin2 If the value of the voltage is less than 100V 208 240V power supply or 50V 115V power supply the PCB must have problems and need to be replaced ...

Page 50: ...perature sensor diagnosis and solution E5 Error Code E5 Malfunction decision conditions If the sampling voltage is lower than 0 06V or higher than 4 94V the LED will display the failure Supposed causes Wiring mistake Sensor faulty Trouble shooting ...

Page 51: ... the compressor just starts running as Tcool In the beginning 5 minutes after the compressor starts up if T2 Tcool 2 does not keep continuous 4 seconds and this situation happens 3 times the display area will show EC and AC will turn off Supposed causes T2 sensor faulty Indoor PCB faulty System problems such as leakage or blocking Trouble shooting ...

Page 52: ...onnector the resistance should be around 385Ω at 20 68 2 9000 BTU and 12000 BTU 115 VAC both Cool Only and Heat Pump models Measure the black pin and red pin of the motor connector the resistance should be around 50Ω at 20 68 3 12000 BTU 230 VAC both Cool Only and Heat Pump models Measure the black pin and red pin of the motor connector the resistance should be around 293Ω at 20 68 4 18000 BTU 230...

Page 53: ...51 P U P V ...

Page 54: ...52 P W P N ...

Page 55: ...ower supply and try to restart the unit when power supply gets normal No Yes No Correct the connections or replace the wires Yes Power on and when the unit is in standby check if the voltage between P and N is around DC 310V or 340V or 380V For different kinds of units the voltage differs Consult with technical engineer to get definite value Then start up the unit measure the voltage between P and...

Page 56: ...ompressor top diagnosis and solution P2 Error Code P2 Malfunction decision conditions If the sampling voltage is not 5V the LED will display the failure Supposed causes Power supply problems System leakage or block PCB faulty Trouble shooting ...

Page 57: ...the motor connector the resistance should be around 385Ω at 20 68 2 9000 BTU and 12000 BTU 115 VAC Models Both Cool Only and Heat Pump Measure the black pin and red pin of the motor connector the resistance should be around 50Ω at 20 68 3 12000 BTU 230 VAC Models Both Cool Only and Heat Pump Measure the black pin and red pin of the motor connector the resistance should be around 293Ω at 20 68 4 18...

Page 58: ... from PCB measure the resistance value with a tester Temperature Sensors Room temp T1 sensor Indoor coil temp T2 sensor Outdoor coil temp T3 sensor Outdoor ambient temp T4 sensor Compressor discharge temp T5 sensor Measure the resistance value of each winding by using the multi meter ...

Page 59: ...7 243 0 38991 2 28 39 8239 38 100 5 62961 78 172 1 25423 118 244 0 37956 1 30 37 1988 39 102 5 39689 79 174 1 2133 119 246 0 36954 0 32 35 2024 40 104 5 17519 80 176 1 17393 120 248 0 35982 1 34 33 3269 41 106 4 96392 81 178 1 13604 121 250 0 35042 2 36 31 5635 42 108 4 76253 82 180 1 09958 122 252 0 3413 3 37 29 9058 43 109 4 5705 83 181 1 06448 123 253 0 33246 4 39 28 3459 44 111 4 38736 84 183 ...

Page 60: ...25 222 8 36 97 34 32 76 169 7 82 116 241 2 357 3 27 211 4 37 99 32 94 77 171 7 566 117 243 2 294 2 28 200 7 38 100 31 62 78 172 7 321 118 244 2 233 1 30 190 5 39 102 30 36 79 174 7 086 119 246 2 174 0 32 180 9 40 104 29 15 80 176 6 859 120 248 2 117 1 34 171 9 41 106 28 81 178 6 641 121 250 2 061 2 36 163 3 42 108 26 9 82 180 6 43 122 252 2 007 3 37 155 2 43 109 25 86 83 181 6 228 123 253 1 955 4 ...

Page 61: ... 19 20 21 22 23 24 25 26 27 50 50 52 54 56 58 60 62 64 66 68 70 72 74 76 78 80 82 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 84 86 86 90 92 94 96 98 98 99 100 102 104 106 108 109 44 45 46 47 48 49 50 111 113 115 117 118 120 122 ΔT 9ΔT 5 ...

Page 62: ...g Measure the resistance value of each winding by using the tester Position Resistance Value DA108X1C 23EZ DA108X1C 20FZ3 DA130M1C 31FZ DA150S1C 20FZ Blue Red 1 1Ω 20 68 0 71Ω 20 68 1 77Ω 20 68 0 95Ω 20 68 Blue Black Red Blue ...

Page 63: ...eral MΩ P N U N U V V W W Red 4 Indoor AC Fan Motor Measure the resistance value of each winding by using the tester Position Resistance Value RPG13B RPG15A RPG20B RPG28H RPG45B Black Red 530Ω 8 20 68 Brand Weiling 75Ω 8 20 68 Brand Weiling 381Ω 8 20 68 Brand Weiling 183 6Ω 8 20 68 Brand Weiling 112Ω 8 20 68 Brand Weiling 118 5Ω 8 20 68 Brand Dayang White Black 315Ω 8 20 68 Brand Weiling 150Ω 8 20...

Page 64: ...ODT IDT 75 23 89 85 29 44 95 35 105 40 56 115 46 11 PSI 70 59 119 113 117 125 147 PSI 75 63 124 120 126 132 155 PSI 80 67 135 129 132 140 162 ODT IDT 75 23 89 85 29 44 95 35 105 40 56 115 46 11 MPA 70 59 0 82 0 78 0 81 0 86 1 01 MPA 75 63 0 86 0 83 0 87 0 91 1 07 MPA 80 67 0 93 0 89 0 91 0 96 1 12 0 0 2 0 4 0 6 0 8 0 10 0 12 0 75 23 89 85 29 44 95 35 105 40 56 115 46 11 70 59 75 63 80 67 ...

Page 65: ...0 302 PSI 65 471 435 386 368 339 PSI 75 489 457 403 381 362 ODT IDT 57 53 13 89 11 67 47 43 8 33 6 11 37 33 2 78 0 56 27 23 2 78 5 17 13 8 33 10 56 MPA 55 3 03 2 85 2 53 2 28 2 08 MPA 65 3 25 3 00 2 66 2 54 2 33 MPA 75 3 38 3 15 2 78 2 63 2 49 10 Exploded Component Views Please refer to the separate document available covering the Exploded Component Views for this product line 0 0 5 0 10 0 15 0 20...

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