Pioneer ND-G500 - Amplifier Service Manual Download Page 18 | Manualshive

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ND-G500/XS/E5

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Summary of Contents for ND-G500 - Amplifier

Page 1: ... 1760 U S A PIONEER EUROPE NV Haven 1087 Keetberglaan 1 9120 Melsele Belgium PIONEER ELECTRONICS ASIACENTRE PTE LTD 253 Alexandra Road 04 01 Singapore 159936 PIONEER CORPORATION 2008 ND G500 XS E5 CRT4156 4 CHANNEL GATEWAY AMPLIFIER ND G500 XS E5 For details refer to Important Check Points for Good Servicing K ZZZ APR 2008 Printed in Japan ...

Page 2: ...erformed repairs can adversely affect the safety and reliability of the product and may void the warranty If you are not qualified to perform the repair of this product properly and safely you should not risk trying to do so and refer the repair to a qualified service technician Where in a manufacturer s service documentation for example in circuit diagrams or lists of components a symbol is used ...

Page 3: ...e the product Please check that neither solder debris nor screws remain inside the product 8 There should be no semi broken wires scratches melting etc on the coating of the power cord Damaged power cords may lead to fire accidents so please be sure that there are no damages If you find a damaged power cord please exchange it with a suitable one 9 There should be no spark traces or similar marks o...

Page 4: ...7 3 BASIC ITEMS FOR SERVICE 8 3 1 CHECK POINTS AFTER SERVICING 8 4 BLOCK DIAGRAM 9 5 DIAGNOSIS 9 5 1 TROUBLESHOOTING 9 5 2 CONNECTOR FUNCTION DESCRIPTION 9 6 SERVICE MODE 9 7 DISASSEMBLY 10 8 EACH SETTING AND ADJUSTMENT 11 9 EXPLODED VIEWS AND PARTS LIST 11 9 1 PACKING 11 9 2 EXTERIOR 12 10 SCHEMATIC DIAGRAM 14 10 1 AMP UNIT GUIDE PAGE 14 11 PCB CONNECTION DIAGRAM 20 11 1 AMP UNIT 20 12 ELECTRICAL...

Page 5: ...sink can cause failure 6 As a heat sink approx 250 g to 300 g is heavy comparing with the product weight approx 900 g Keep a balance when taking out the board For environmental protection lead free solder is used on the printed circuit boards mounted in this unit Be sure to use lead free solder and a soldering iron that can meet specifications for use with lead free solders for repairs accompanied...

Page 6: ...ND G500 XS E5 6 1 2 3 4 1 2 3 4 C D F A B E 2 SPECIFICATIONS 2 1 SPECIFICATIONS ...

Page 7: ...ND G500 XS E5 7 5 6 7 8 5 6 7 8 C D F A B E 2 2 CONNECTION DIAGRAM ...

Page 8: ... has been solved The customer complain must not be reappeared Audio and operations must be normal 2 Check the output sound Audio and operations must be normal r e t f a e c n a r a e p p a s t i n o t r i d r o s e h c t a r c s o N k c e h c e c n a r a e p p A 3 receiving it for service See the table below for the items to be checked regarding video and audio Item to be checked regarding audio D...

Page 9: ...signal is L the audio from Mini plug AVIC F500BT is selected If the terminal signal is H Car stereo audio is selected Please see following table for more detail Output Audio from AMP Control terminal Blue White Inside of a product Car stereo AVIC F500BT H L L H L H L L Q790 Base CONT2 IC220 250 2pin CNT1 IC220 250 4pin CNT2 AUDIO INPUT 1 CNT 2 NC 3 GND 4 NC 5 5V 1 FL OUT 2 FL IN 3 FL OUT 4 FL IN 5...

Page 10: ...ly one hour after activating the temperature on part of outer surface reaches nearly 70 o C Therefore be careful not to get burn immediately after turning off power 2 Watch out for a hot heat sink Operations while removing a heat sink can cause failure 3 As a heat sink approx 250 g to 300 g is heavy comparing with the product weight approx 900 g Keep a balance when taking out the board Note While ...

Page 11: ...Therefore when replacing be sure to use parts of identical designation Screw adjacent to mark on the product are used for disassembly For the applying amount of lubricants or glue follow the instructions in this manual In the case of no amount instructions apply as you think it appropriate Mark No Description Part No 1 Cord Assy CDP1133 2 Cord Assy CDP1140 3 Polyethylene Bag CEG1116 4 Fastener CNM...

Page 12: ...ND G500 XS E5 12 1 2 3 4 1 2 3 4 C D F A B E 9 2 EXTERIOR ND G500 XS E5 A A A ...

Page 13: ...1 2PMF102J 5 Screw ASZ26P050FTC 6 Screw BSZ26P060FTB 7 Screw BSZ26P160FTC 8 Chassis CNA3074 9 Case CNB3511 10 Insulator CNN2375 11 Heat Sink CNR1962 12 Plug CN700 CKM1132 13 Holder CND4613 14 Holder CND4614 15 Holder CND4694 16 Connector JA700 CKM1438 17 Connector JA270 CKS4124 18 IC IC700 PAL007C 19 Sheet CNN2464 20 Sheet CNN2466 21 Sheet CNN2465 22 Amp Unit CWN3555 ...

Page 14: ...F A B E 10 SCHEMATIC DIAGRAM 10 1 AMP UNIT GUIDE PAGE A A a A a A b A a A b A b A a Large size SCH diagram Guide page Detailed page Note When ordering service parts be sure to refer to EXPLODED VIEWS AND PARTS LIST or ELECTRICAL PARTS LIST ...

Page 15: ...e of the safety factor of the part Therefore when replacing be sure to use parts of identical designation Symbol indicates a resistor No differentiation is made between chip resistors and discrete resistors NOTE Symbol indicates a capacitor No differentiation is made between chip capacitors and discrete capacitors A AMP UNIT ...

Page 16: ...ND G500 XS E5 16 1 2 3 4 1 2 3 4 C D F A B E A a A b A b A AMP UNIT ...

Page 17: ...mportance of the safety factor of the part Therefore when replacing be sure to use parts of identical designation Symbol indicates a resistor No differentiation is made between chip resistors and discrete resistors NOTE Symbol indicates a capacitor No differentiation is made between chip capacitors and discrete capacitors ...

Page 18: ...ND G500 XS E5 18 1 2 3 4 1 2 3 4 C D F A B E A b A a A a A b ...

Page 19: ...ND G500 XS E5 19 5 6 7 8 5 6 7 8 C D F A B E A a A b A b A a ...

Page 20: ...C214 D790 C215 C220 2 2 2 C 1 2 2 C C223 C225 C226 C227 C228 C229 R841 R842 C230 C232 C234 R270 R271 R275 R276 C240 C242 C244 R280 R281 C245 R285 C250 2 5 2 C 1 5 2 C C253 C254 JA270 C255 C256 C257 C258 D200 D202 Q300 Q301 Q302 C842 Q303 D210 C270 C271 C272 D212 Q310 Q311 C275 Q312 C276 Q313 C277 C278 IC200 C280 C281 C285 C286 D230 D232 D240 IC220 D242 IC230 L720 Q740 R300 R301 R302 R303 R304 R305...

Page 21: ...20 R710 R711 R712 R713 R714 Q775 Q776 R720 JA700 R721 R722 R723 R724 L770 R725 L771 R726 L772 R727 L773 R728 R729 R730 R731 R732 R733 R734 R735 R736 C700 C701 C702 C705 C706 C320 C713 C725 C730 C731 R771 R772 R773 R774 R775 R776 R777 R778 R779 R785 D700 C763 C764 C765 D320 D321 C770 D710 D711 C771 C772 C773 C774 C775 C776 C777 C778 C779 IC700 D720 C780 D721 C785 R200 70 80 90 100 110 120 130 140 1...

Page 22: ...ND G500 XS E5 22 1 2 3 4 1 2 3 4 C D F A B E A A AMP UNIT 160 150 140 130 120 110 100 90 1 ...

Page 23: ...ND G500 XS E5 23 5 6 7 8 5 6 7 8 C D F A B E A SIDE B 90 80 70 60 50 40 30 20 X 100 90 80 70 60 50 40 30 20 10 0 Y 10 1 1 ...

Page 24: ...0 A 143 66 Transistor 2SC4081 Q 713 A 146 66 Chip Transistor DTC114EUA Q 723 A 145 79 Transistor 2SC4081 Q 725 A 148 79 Chip Transistor DTC124EUA Q 730 A 142 96 Transistor 2SC4081 Q 733 A 132 89 Transistor 2SB1189 Q 740 A 30 83 Transistor 2SD2318F5 Q 775 A 164 51 Transistor 2SC4081 Q 776 A 165 45 Chip Transistor DTA114EUA Q 790 A 13 61 Transistor 2SA1576A D 200 A 62 44 Diode DAN217U D 202 A 62 41 ...

Page 25: ...785 A 165 36 RS1 16S562J R 790 A 45 16 RS1 10S103J R 792 A 11 64 RS1 10S472J R 793 A 10 61 RS1 10S472J Circuit Symbol and No Part No R 841 A 14 64 RS1 16S473J R 842 A 16 61 RS1 16S103J CAPACITORS C 200 A 61 33 CEVWNP1R0M50 C 202 A 57 40 CEVWNP1R0M50 C 210 A 53 33 CEVWNP1R0M50 C 212 A 47 37 CEVWNP1R0M50 C 215 A 58 49 CEHVW100M16 C 220 A 56 56 CEVWNP1R0M50 C 221 A 46 56 CEVWNP1R0M50 C 222 A 61 56 CE...

Page 26: ...2 49 CKSRYB104K16 C 760 A 8 49 CEHVW220M16 C 761 A 43 93 CEHVW1R0M50 C 762 A 53 93 CEHVW101M16 C 763 A 101 89 CKSQYB225K16 C 764 A 101 91 2 2 uF CCG1179 C 771 A 143 55 CEHVW331M25 C 772 A 147 42 10 uF CCG1223 C 773 A 155 36 CCSRCH101J50 C 774 A 156 27 220 uF 10 V CCH1409 C 775 A 160 25 CKSRYB104K16 C 776 A 156 39 CKSRYB104K16 C 777 A 162 38 CKSRYB682K50 C 779 A 148 11 CEHVW101M16 C 780 A 154 10 CK...

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