Pioneer HR 1500 PTO Installation, Operation & Maintenance Manual Download Page 12

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www.pioneercoverall.com

866-353-5826

PIONEER CONSOLIDATED CORP.

Route 20 North Oxford, MA 01537

UNIT SPECIFICATIONS

MODEL HR 1500 PTO

TUFF TARPER - HYDRAULIC

FRAMEWORK

GANTRY

- Vertical movement of Roll Base/Rest assembly from 60” to 96”

STATIONARY SECTION LEGS - 4” x 3” x 3/16” A 500B Steel

Tube.

CYLINDER BASE MOUNT - C4 x 5.4 lbs./ft. “C” Channel

TELESCOPIC SECTION LEGS - 3 1/2” x 2 1/2” x 3/16” A 500 B

Steel Tube.

ROLL BASE -

1/8” C.R.S. fabricated weldment with internal bracing, 1/2”

C.R.S. End Plates and integral mounting studs.

WINDSCREEN

- 11 Ga. C.R.S. fabrication to prevent “whipping” of the tarp

Which results in longer tarp life.

BEARING PLATES

–1/4” H.R.S.

LEFT ROLLER TUBE

-2.140 O.D. x 2.000 I.D. 6105-T6 Aluminum Extrusion

With UHMW Bushing. 1” O.D. Steel Shaft and Stainless Steel Roll Pin.

RIGHT ROLLER TUBE

-2.140 O.D. x 2.000 I.D. 6105-T6 Aluminum

With UHMW Bushing. 1” O.D. 6061-T6 Aluminum Shaft and Stainless Steel
Roll pin.

CENTER SECTION

-1.960” O.D. x 1.820 I.D. 6105-T6 Aluminum Extrusion.

BEARING

- Flush Mounted Sealed Ball Bearing on Right Side Roller.

HYDRAULIC MOTOR/GEARBOX

– 90:1 ratio Right Angle Gearbox, directly

connected to the tarp roller. Gerotor type hydraulic motor coupled directly to the
gearbox thru an adapter plate.

PIVOT ARM FRAMEWORK

PIVOT ARMS

- 1 5/8” O.D. x 11 Ga. Steel Tubing, 2 Piece construction.

Summary of Contents for HR 1500 PTO

Page 1: ...10 Boulder Parkway N Oxford MA 01537 866 353 5826 pioneersales wastequip com www pioneercoverall com HR1500PTO Automatic Covering System Installation Operations Maintenance Manual ...

Page 2: ...y operated WARNING Do not operate the tarping system while the vehicle is in motion and make sure the vehicle is clear of any obstructions such as overhead wires CAUTION Any piece of equipment can be dangerous even deadly if not used properly You are responsible for the proper use of this product and the safe operation of any accessories or related equipment and vehicles Common sense and caution c...

Page 3: ... of your truck Allow a minimum of 3 4 between the front of these mounting angles and the back of the cab This will provide clearance for the Roller Assembly as it moves up and down vertically The mounting angles must be in the exact same position on either side of the chassis A good way to ensure this is to check the squareness of a crossmember to the chassis rails and if square use that as a refe...

Page 4: ...gantry to anchor it firmly to the chassis in a front to rear position to minimize front to rear movement 2 INSTALLING THE FLOW DIVERTER AND COVER CONTROL VALVE Reference Hydraulic Schematic Drawing NOTE FILTRATION OF 30 MICRON OR BETTER MUST BE USED WITH THESE COMPONENTS Select a suitable place for the Cover Control Valve that will allow for ease in operation while not interfering with the hoist c...

Page 5: ...es from the gantry cylinder toward the cover control valve using wire ties etc to secure the hoses along the way Connect the hoses to the elbows on top of the valve At this point it doesn t matter which hose goes to which side of the valve They can be swapped later on To bleed the lines start the truck and engage the PTO Operate the UP DOWN valve in both directions to fill the cylinder with oil Op...

Page 6: ...allow the gantry to extend and retract completely without kinking the hoses If adjustments need to be made to the hoses they can be slid thru the clamps securing them to the gantry It is important that the hoses have enough slack in them to allow for full vertical movement of the gantry but no so much slack that they flop around when the gantry is collapsed Operate the COVER UNCOVER section of the...

Page 7: ... lower the bracket down to its proper position and the tacking the bracket to the plate In either case proceed as follows Tack weld 1 Arm Mounting Bracket to the fender or to the temporary support so that the front of the bracket the front has the bend on it lines up with the measurement determined above Mount the Arm Mounting Bracket as low as possible without interfering with the tires or the ho...

Page 8: ...ing ring over the round part of the Arm Mounting Bracket Insert 1 roll pin into each of the three holes in the bracket and tap down until they are flush with the outside of the retaining ring E With both Arms sitting on the top rear of the container measure the distance between the arms just above the Arm Mounting Brackets You will have to raise the hoist to make this measurement so be careful tha...

Page 9: ...the top of the cover are designed to fold the cover upward and inward so that the 9 wide cover will roll up between the bearing plates on the roll assembly This is accomplished by firmly tying one end of the shock cord to the a loop on one side of the cover and then passing the other end of the shock cord thru the loop in the center of the cover towards the other side and stretching the shock cord...

Page 10: ...e top of the windscreen is even with the top of the container This stretches the cover taut preventing wind from getting under the cover and the bellowing and whipping that may occur TO UNCOVER THE CONTAINER 1 Make sure that the truck is clear of overhead wires 2 Make sure that nobody is in the container or in the path of the arms 3 Raise the Gantry up to its maximum height 4 Using the Uncover val...

Page 11: ...lodated Corporation will not be held responsible for damages to or caused by their container covering systems when they have not been installed or used in the manner prescribed in this manual Any modifications to the unit or deviations from the procedures outlined in this manual must be authorized in writing by Pioneer Consolodated Corp WARRANTY Pioneer Consolodated Corp oration warrants this auto...

Page 12: ...on to prevent whipping of the tarp Which results in longer tarp life BEARING PLATES 1 4 H R S LEFT ROLLER TUBE 2 140 O D x 2 000 I D 6105 T6 Aluminum Extrusion With UHMW Bushing 1 O D Steel Shaft and Stainless Steel Roll Pin RIGHT ROLLER TUBE 2 140 O D x 2 000 I D 6105 T6 Aluminum With UHMW Bushing 1 O D 6061 T6 Aluminum Shaft and Stainless Steel Roll pin CENTER SECTION 1 960 O D x 1 820 I D 6105 ...

Page 13: ...FLOW DIVERTER 5 GPM constant flow from control port side COVER CONTROL VALVE Open Center Configuration Double Manually operated 4 way valves Adjustable Pressure Relief Valve GANTRY LIFT CYLINDER 2 Bore x 1 1 4 Rod x 36 Stroke Double Acting Chromed Rod Welded and Rebuildable HOSES FITTINGS Aeroquip COVER TARP FABRIC Heavy Duty Mesh CONSTRUCTION Reinforced rear pocket Shock cords allow the EXTRA WID...

Page 14: ...www pioneercoverall com 14 866 353 5826 ...

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