Pioneer DV-366-S Service Manual Download Page 1

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ORDER NO.

PIONEER CORPORATION

4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC.

P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.

PIONEER EUROPE NV

Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD.

253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2003

DV-366-S

RRV2755

DVD PLAYER

DV-366-S

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Model

Type

Power Requirement

Region No.

Serial No.

Confirm 3rd & 4th

alphabetical letters.

DV-366-S

RRXU

AC110-127V/220-240V

&&PG######$$

DV-366-S

RLXJ/NC

AC110-127V/220-240V

&&MP######$$

DV-366-S

RDXJ/RB

AC110-127V/220-240V

&&MP######$$

DV-366-S

BKXJ

AC110V/220V

&&MP######$$

DV-366-S

LFXJ

AC110V

&&MP######$$

For details, refer to "Important symbols for good services".

T-ZZE MAY. 2003 printed in Japan

Summary of Contents for DV-366-S

Page 1: ...re 159936 PIONEER CORPORATION 2003 DV 366 S RRV2755 DVD PLAYER DV 366 S THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL S AND TYPE S Model Type Power Requirement Region No Serial No Confirm 3rd 4th alphabetical letters DV 366 S RRXU AC110 127V 220 240V 4 PG DV 366 S RLXJ NC AC110 127V 220 240V 3 MP DV 366 S RDXJ RB AC110 127V 220 240V 2 MP DV 366 S BKXJ AC110V 220V 3 MP DV 366 S LFXJ AC110V 3 MP ...

Page 2: ...al Laser Caution See page 48 1 Laser Interlock Mechanism Loading switch S101 on the LOAB Assy is used for interlock mechanism of the laser When this switch turned ON in SW2 CLOSE side OPEN signal is 0V and CLOSE signal is 3 5V a laser becomes the status which can completely oscillation Furthermore the laser completely oscillates in the disc judgment and disc playback When player is power ON state ...

Page 3: ...s 5 Lubricants glues and replacement parts Appropriately applying grease or glue can maintain the product performances But improper lubrication or applying glue may lead to failures or troubles in the product By following the instructions in this manual be sure to apply the prescribed grease or glue to proper portions by the appropriate amount For replacement parts or tools the prescribed ones sho...

Page 4: ...AB ASSY 33 4 2 DVDM ASSY 34 3 7 FLKY and PWSB ASSYS 38 4 4 POWER SUPPLY UNIT VWR1366 40 4 5 POWER SUPPLY UNIT VWR1368 41 4 6 DOUT ASSY 42 5 PCB PARTS LIST 43 6 ADJUSTMENT 46 6 1 ADJUSTMENT ITEMS AND LOCATION 46 6 2 JIGS AND MEASURING INSTRUMENTS 46 6 3 NECESSARY ADJUSTMENT POINTS 47 6 4 TEST MODE 48 6 5 MECHANISM ADJUSTMENT 49 7 GENERAL INFORMATION 52 7 1 DIAGNOSIS 52 7 1 1 TEST MODE 52 7 1 2 DISP...

Page 5: ...se 4 Hz to 44 kHz DVD fs 96 kHz S N ratio 115 dB Dynamic range 101 dB Total harmonic distortion 0 0016 Wow and flutter Limit of measurement 0 001 W PEAK or lower Digital output Optical digital output Optical digital jack Coaxial digital output RCA jack Accessories Audio video cable 1 Power cable RL RD RB BK and LF types 1 Remote control 1 AA R6P dry cell batteries 2 Power cable RR type 2 Operating...

Page 6: ...e part Therefore when replacing be sure to use parts of identical designation Screws adjacent to mark on product are used for disassembly For the applying amount of lubricants or glue follow the instructions in this manual In the case of no amount instructions apply as you think it appropriate NOTES RRXU Type Only LFXJ Type Only RRXU Type Only RLXJ NC RDXJ RB BKXJ and LFXJ Types Only 17 16 14 15 1...

Page 7: ...ark No Description Part No Mark No Symbol and Description DV 366 S RRXU DV 366 S RLXJ NC DV 366 S RDXJ RB DV 366 S BKXJ DV 366 S LFXJ 1 Power Cable ADG1158 ADG1154 ADG1158 DDG1086 ADG1158 2 Power Cable XDG3009 Not used Not used Not used Not used 3 Audio Video Cable VDE1077 XDE3049 XDE3049 XDE3049 XDE3049 NSP 6 AA R6P Dry Cell Batteries VEM1030 VEM1031 VEM1031 VEM1031 VEM1031 7 Operating Instructio...

Page 8: ...ERIOR SECTION B C D CONTACT SIDE NON CONTACT SIDE B C D E E A A 16 9 8 20 20 12 22 21 20 13 10 5 4 6 3 2 7 1 11 17 B E 21 22 22 14 15 20 21 21 21 21 21 22 19 19 18 21 21 20 G 25 24 Refer to 2 4 LOADING MECHA ASSY 23 Refer to 2 3 FRONT PANEL SECTION ...

Page 9: ...P060FMC 21 Screw BBZ30P080FZK 22 Screw PPZ30P080FMC 23 Label See Contrast table 2 NSP 24 DOUT Assy See Contrast table 2 25 Flexible Cable 09P See Contrast table 2 Mark No Description Part No Mark No Symbol and Description DV 366 S RRXU DV 366 S RLXJ NC DV 366 S RDXJ RB DV 366 S BKXJ DV 366 S LFXJ 1 DVDM Assy VWS1555 VWS1555 VWS1555 VWS1555 VWS1554 5 Flexible Cable 15P VDA1963 VDA1964 VDA1964 VDA19...

Page 10: ...DV 366 S 10 1 2 3 4 1 2 3 4 C D F A B E 2 3 FRONT PANEL SECTION CONTACT SIDE NON CONTACT SIDE 6 7 5 8 8 8 8 2 C 4 1 8 3 D ...

Page 11: ...3 Connector Assy PF03PP B07 4 FP Angle See Contrast table 2 5 Rubber Foot VEB1349 6 Front Panel Assy See Contrast table 2 7 Pioneer Name Plate VAM1129 8 Screw PPZ30P080FMC Mark No Description Part No Mark No Symbol and Description DV 366 S RRXU DV 366 S RLXJ NC DV 366 S RDXJ RB DV 366 S BKXJ DV 366 S LFXJ 1 FLKY Assy VWG2420 VWG2420 VWG2420 VWG2420 VWG2421 4 FP Angle VNE2300 VNE2304 VNE2304 VNE230...

Page 12: ...il GYA1001 Mark No Description Part No NSP 1 LOAB Assy VWG2426 2 Traverse Mecha Assy S VXX2871 3 Loading Motor Assy VXX2872 4 Motor Pulley PNW1634 5 Motor VXM1105 6 Flexible Cable 24P VDA1945 7 Connector Assy 2P VKP2253 8 Floating Rubber VEB1351 9 Belt VEB1330 10 Stabilizer VNE2253 11 Loading Base VNL1917 12 Float Base DVD VNL1918 13 Drive Cam VNL1919 14 Gear Pulley VNL1921 15 Loading Gear VNL1922...

Page 13: ...View Daifree GEM1036 Inner side of a ditch Concave of unevenness Top View Bottom View Daifree GEM1036 Daifree GEM1036 Side of the rib Lubricating Oil GYA1001 Concave of unevenness Daifree GEM1036 Concave of unevenness Daifree GEM1036 Lubricating Oil GYA1001 Lubricating Oil GYA1001 Lubricating Oil GYA1001 Inner side of a ditch Lubricating Oil GYA1001 Inner side of a ditch Lubricating Oil GYA1001 ...

Page 14: ...otor To DVDM CN102 Spindle Motor To DVDM CN101 Pickup Assy CONTACT SIDE NON CONTACT SIDE 3 7 8 1 17 16 17 10 13 17 10 6 11 14 16 2 9 15 Torque 0 15 0 01 N m 15 Torque 0 15 0 01 N m 4 Adjustment screw 5 Adjustment spring Screw Tight GYL1001 Silicone Adhesive GEM1037 Silicone Adhesive GEM1037 ...

Page 15: ...g Motor VXM1101 3 Pickup Assy S OXX8005 4 Skew Screw VBA1080 5 Skew Spring VBH1335 6 Guide Bar VLL1514 7 Sub Guide Bar VLL1515 8 Leaf Spring VNC1023 9 Joint Spring VNC1019 10 Support Spring VNC1020 NSP 11 Mecha Chassis VNE2248 12 13 Spacer VNL1913 14 Joint 03 VNL1949 15 Tapping Screw OBA8016 16 Screw BBZ20P050FZK 17 Screw PMA26P100FMC ...

Page 16: ...1 22 23 24 18 9 16 9 10 3 4 A C 17 19 8 6 CN101 24P CN1013 CN102 12P CN401 13P CN101 CN2 13P LOAD SW2 V 3D LOAD M S101 2 1 1 2 3 4 1 2 SW1 V 3D 5 5 3 4 CN103 24P CN601 13 12 11 8 7 V S_C S_Y G Y B Cb R Cr D OUT 36 LO 37 LO H1 H1 H2 H2 H3 H3 CN602 5 3 2 6 CN104 5 4 2 13 12 11 8 7 5 4 2 28V FL DC FL DC EV 3 3V CN105 15P 4 6 2 5 28V FL DC FL DC 3 3V SW 1 8V EV 6V A EV 6V B SW 12V AC IN CN1 E POWER SU...

Page 17: ...SY IC101 PE5374A FL CONTROL MICROCOMPUTER CN101 15P 12 10 14 11 1 1 28V KEY1 KEY2 KEY0 SEL IR V 3E 60 17 22 KEY 20 21 FL101 FL TUBE C FLKY ASSY X101 5MHz 4 3 X1 X2 IR101 Remote Sensor Unit RPM7240 H4 CN102 3P CN103 3P LPF AMP Driver Main Unit Key Input Remote Control Receive FL Display Control Y Cb Cr COMPOSITE VIDEO OUTPUT COMPONENT VIDEO OUTPUT DIGITAL AUDIO OUTPUT COAXIAL OPTICAL S VIDEO OUTPUT...

Page 18: ...ec div 15 IC301 pin 55 LOAD_DRV V 1V div H 500nsec div 5 Foot of R656 IC701 pin 3 AUDIO DAC LRCK 6 Foot of R656 IC701 pin 3 AUDIO DAC LRCK 7 Foot of R651 IC701 pin 1 AUDIO DAC BCK 8 Foot of R652 IC701 pin 2 AUDIO DAC DATA Waveform of DATA is unsettled V 2V div H 5µsec div 6 7 8 10 Foot of C842 IC801 pin 20 Component Video out Y V 1V div H 10µsec div 11 Foot of C852 IC801 pin 18 Component Video out...

Page 19: ...DV 366 S 19 5 6 7 8 5 6 7 8 C D F A B E ...

Page 20: ...OVERALL WIRING DIAGRAM POWER SUPPLY UNIT VWR1366 or VWR1368 E DVDM ASSY LFXJ Type VWS1554 Other Types VWS1555 B DOUT ASSY VWV1937 G CN101 CN102 Note When ordering service parts be sure to refer to EXPLODED VIEWS and PARTS LIST or PCB PARTS LIST LFXJ Type Only ...

Page 21: ...Y S OXX8005 SPINDLE MOTOR VXM1099 STEPPING MOTOR VXM1101 LOADING MOTOR ASSY VXX2872 LOAB ASSY VWG2426 A KEY0 LED GND LFXJ Type VWG2420 Other Types VWG2421 F T T F S S S S FOCUS SERVO LOOP LINE TRACKING SERVO LOOP LINE F T STEPPING SERVO LOOP LINE S RF RF SIGNAL ROUTE RF RF RF RF RF RF ...

Page 22: ...2 3 4 1 2 3 4 C D F A B E 3 4 DVDM ASSY 1 3 FRONT END BLOCK B 1 3 S S S S F F T T S S S S RF RF RF RF RF RF B 1 3 DVDM ASSY CN601 STEPPING MOTOR SPINDLE MOTOR PICKUP ASSY S A LFXJ Type VWS1554 Other Types VWS1555 17 ...

Page 23: ...6 S 23 5 6 7 8 5 6 7 8 C D F A B E B 1 3 FOCUS SERVO LOOP LINE TRACKING SERVO LOOP LINE STEPPING SERVO LOOP LINE RF RF SIGNAL ROUTE RF RF FE_DATA SIGNAL ROUTE F T S 2 3 B 15 16 2 1 1 2 Refer to 3 2 WAVEFORMS ...

Page 24: ... 4 1 2 3 4 C D F A B E 3 5 DVDM ASSY 2 3 BACK END BLOCK B 2 3 VYW2109 3 3 B S Y S C V B Cb G Y R Cr D 1 3 B 3 3 B 3 3 B 3 3 B 3 3 B 1 3 B 3 3 B 3 3 B B 2 3 DVDM ASSY LFXJ Type VWS1554 Other Types VWS1555 LFXJ Type Only ...

Page 25: ... 15 R Cr G Y B Cb V S C S Y S C S Y R Cr G Y B Cb V V SIGNAL ROUTE S VIDEO OUT C SIGNAL ROUTE S VIDEO OUT Y SIGNAL ROUTE R Cr SIGNAL ROUTE G Y SIGNAL ROUTE B Cb SIGNAL ROUTE AUDIO SIGNAL ROUTE D AUDIO DIGITAL SIGNAL ROUTE V V SIGNAL ROUTE FE_DATA SIGNAL ROUTE VWR1366 CN101 VWR1368 CN2 E CN101 C 3 3 B 3 3 B ...

Page 26: ...3 6 DVDM ASSY 3 3 AUDIO VIDEO BLOCK B 3 3 2 2K 1 5K MM1623AF 2 3 B S C V S Y G Y B Cb R Cr S C V S Y B Cb R Cr G Y 2 3 B 2 3 B 2 3 B 2 3 B AUDIO DAC VIDEO DRIVER B 3 3 DVDM ASSY LFXJ Type VWS1554 Other Types VWS1555 LFXJ Type Only 3 7 4 6 5 8 ...

Page 27: ...V S Y B Cb R Cr G Y B Cb G Y R Cr S C S Y V G Y B Cb R Cr S C S Y R Cr G Y B Cb V V SIGNAL ROUTE S VIDEO OUT C SIGNAL ROUTE S VIDEO OUT Y SIGNAL ROUTE R Cr SIGNAL ROUTE G Y SIGNAL ROUTE B Cb SIGNAL ROUTE AUDIO SIGNAL ROUTE D AUDIO DIGITAL SIGNAL ROUTE 2 3 B CN101 G LFXJ Type Only 9 10 11 12 13 14 3 Refer to 3 2 WAVEFORMS ...

Page 28: ...DV 366 S 28 1 2 3 4 1 2 3 4 C D F A B E 3 7 FLKY and PWSB ASSYS C 0 01 0 01 0 01 FLKY ASSY LFXJ Type VWG2420 Other Types VWG2421 C ...

Page 29: ... supply is shown with the marked box LFXJ Others PWSB ASSY VWG2424 D CN105 B2 3 FLKY ASSY S102 FL DIMMER S103 4 1 S104 S105 7 S106 8 S107 3 S109 0 S110 RETURN S111 MENU S112 S113 S114 TOP MENU S115 ENTER S116 S117 HOME MENU S118 PWSB ASSY S101 STANDBY ON ...

Page 30: ...WER SUPPLY SYPS Unit is repaired Please take care to keep the space not touching other parts when replacing the parts POWER SUPPLY UNIT VWR1366 E CAUTION FOR CONTINUED PROTECTION AGAINST RISK OF FIRE REPLACE ONLY WITH SAME TYPE NO 491 800 MFD BY LITTELFUSE INC FOR P301 AEK7063 CAUTION FOR CONTINUED PROTECTION AGAINST RISK OF FIRE REPLACE ONLY WITH SAME TYPE NO 49101 6 MFD BY LITTELFUSE INC FOR P10...

Page 31: ...it is repaired Please take care to keep the space not touching other parts when replacing the parts POWER SUPPLY UNIT VWR1368 E CP4 AEK7012 1 6A CAUTION FOR CONTINUED PROTECTION AGAINST RISK OF FIRE REPLACE ONLY WITH SAME TYPE NO 491 800 MFD BY LITTELFUSE INC FOR CP1 AEK7008 CAUTION FOR CONTINUED PROTECTION AGAINST RISK OF FIRE REPLACE ONLY WITH SAME TYPE NO 49101 6 MFD BY LITTELFUSE INC FOR CP4 A...

Page 32: ...DV 366 S 32 1 2 3 4 1 2 3 4 C D F A B E 3 10 DOUT ASSY G G CN802 B 3 3 DOUT ASSY VWV1937 G B Cb G Y R Cr B Cb G Y R Cr R Cr G Y B Cb R Cr SIGNAL ROUTE G Y SIGNAL ROUTE B Cb SIGNAL ROUTE ...

Page 33: ...matic diagrams 2 A comparison between the main parts of PCB and schematic diagrams is shown below 3 The parts mounted on this PCB include all necessary parts for several destinations For further information for respective destinations be sure to check with the schematic diagram 4 View point of PCB diagrams Symbol In PCB Diagrams Symbol In Schematic Diagrams Part Name B C E D D G G S S B C E B C E ...

Page 34: ... R615 R624 R695 R694 R690 R675 R610 R612 R613 R626 IC604 C620 CN401 C626 C628 C627 C629 C602 L602 R408 C690 Q401 R441 R443 R442 Q402 R444 Q403 R657 C607 C619 C622 C624 R631 C636 C641 C659 C684 R614 R627 R625 R403 R402 C420 C422 C406 R405 R406 C413 C C404 C405 C403 CN105 IC400 R400 R411 R689 R688 Q603 R450 R239 R234 C415 R409 C134 R300 C136 C421 C409 R345 R440 C407 C130 R240 Q405 R445 C433 Q404 IC4...

Page 35: ...R861 R851 C863 C853 L851 L861 C862 C861 R841 C843 C852 C842 C805 C851 C841 C833 R831 C832 D803 D804 D802 C831 C804 C823 R821 C822 D801 C802 C821 C811 C813 R811 C812 R801 C803 C801 R802 Q801 R796 Q803 Q802 C793 C792 Q791 R795 R794 R791 R793 Q804 R792 C791 JA701 R758 R728 Q758 R718 R748 Q748 C713 IC801 R812 CN801 R805 JA801 R71 R622 R807 C411 R413 R707 C615 R7210 R7230 R7110 R7130 L797 D730 R797 Q73...

Page 36: ...DV 366 S 36 1 2 3 4 1 2 3 4 C D F A B E SIDE B B 1 7 10 20 1 23 CN CN801 CN802 C DVDM ASSY B VNP1903 A CN802 ...

Page 37: ...DV 366 S 37 5 6 7 8 5 6 7 8 C D F A B E SIDE B B 1 12 1 4 1 5 1 15 CN103 CN102 CN104 CN101 23 24 2 CN401 13 CN105 CN401 CN101 CN104 CN102 CN103 CN105 ...

Page 38: ... J K VWG2424 VWG2425 8 5 C D B 9 3 3 2 2 4 1 1 0 8 7 0 7 6 1 8 A 1 2 0 9 7 6 6 4 3 5 5 4 9 1 3 1 3 CN103 CN102 1 2 3 1 2 3 CN103 S104 FL101 D104 S103 D102 D101 S102 S101 CN102 D105 PYKC F4X FL DIM PWSB VWG2425 VWG2424 POWER PYKC F4X 1 3 1 3 CN102 CN103 CN102 CN103 VNP1901 B FLKY ASSY C VNP1901 B FLKY ASSY C VNP1901 B PWSB ASSY D VNP1901 B PWSB ASSY D ...

Page 39: ...04 C183 C182 R197 R196 R136 R139 C105 IC101 R131 R130 R129 R128 C157 C159 R123 R134 R181 R111 VWG2 VWG2419 VWG2420 VWG2421 VWG2417 VWG2418 5 I E H F G A 3 3 2 2 4 1 1 0 0 1 A 1 2 0 VWG2422 VNP1901 4 FLKY VWG2423 3 5 5 4 21 1 2 1 4 0 4 1 6 0 6 1 8 0 1 2 0 CN101 CN104 1 21 1 S108 S111 S109 L101 C181 S117 S119 S112 S118 CN101 S115 C101 S116 IR101 S110 S107 S114 X101 S113 S105 S106 1 CN104 VWG2420 VWG...

Page 40: ...DV 366 S 40 1 2 3 4 1 2 3 4 C D F A B E 4 4 POWER SUPPLY UNIT VWR1366 SIDE A SIDE B E E P101 P301 CN401 B AC IN CN101 CN1 CN1 VWR1366 POWER SUPPLY UNIT E ...

Page 41: ...DV 366 S 41 5 6 7 8 5 6 7 8 C D F A B E 4 5 POWER SUPPLY UNIT VWR1368 SIDE A SIDE A E E CP4 CP1 CN401 B AC IN CN2 CN1 VWR1368 POWER SUPPLY UNIT E ...

Page 42: ...2 R253 R251 C202 R101 D201 R204 R152 C252 L201 D251 R153 R254 R151 R201 R205 D152 L251 R155 D151 C152 R154 P IX GNDV Y ASPECT 5V 1 9 CR GNDV CB GNDV CN101 9 8 2 1 CN102 C251 CN101 C201 C151 8 VNP1909 DOUT 5V CB Y GNDV ASPECT CONTACT SIDE VWV1937 PYKC F4 GNDV VWV CR GNDV 9 1 P IX CN802 B CN101 CN101 DOUT ASSY G VNP1909 A ...

Page 43: ...WG2421 NSP 2 PWSB ASSY VWG2424 1 POWER SUPPLY UNIT VWR1366 or VWR1368 NSP 1 DOUT ASSY VWV1937 Mark No Description Part No ALOAB ASSY VWG2426 SWITCHES AND RELAYS S101 REAF SWITCH VSK1011 OTHERS CN602 CONNCTOR S2B PH K CN601 CONNCTOR S5B PH K PRINTED CIRCUIT BOARD VNP1910 BDVDM ASSY VWS1554 SEMICONDUCTORS IC702 BA4560F IC602 K4S641632F TC75 IC101 M63018FP IC401 MM1565AF IC801 MM1623AF IC703 NJM78L05...

Page 44: ...P IC401 MM1565AF IC801 MM1623AF IC703 NJM78L05UA IC701 PCM1742KE IC402 IC403 PQ1L333M2SP IC400 PST3228 Mark No Description Part No IC601 STM5589CVA IC301 STM6316ATXXA IC604 TC7WU04FU IC603 VYW2109 Q390 Q753 2SA1576A Q401 Q403 2SA1602A Q202 Q212 Q402 Q730 Q791 2SC4081 Q746 Q756 2SD2114K Q666 DTC114TUA Q751 Q752 DTC114YUA Q201 Q211 HN1A01F Q603 RN4982 D730 1SS355 D603 RB501V 40 COILS AND FILTERS L70...

Page 45: ...04 CKSRYF104Z50 RESISTORS All Resistors RS1 16S J OTHERS CN102 CONNECTOR POST B3B PH K IC104 REMOTE RECEIVER RPM7240 H4 V101 FLUORESCENT TUBE VAW1078 CN101 15P CONNECTOR VKN1219 X101 5MHz VSS1142 CFLKY ASSY VWG2421 SEMICONDUCTORS IC101 PE5374A D102 SLR 343VC SWITCHES AND RELAYS S102 S107 S109 S118 ASG7013 Mark No Description Part No CAPACITORS C183 CKSRYB102K50 C151 C153 CKSRYB103K50 C102 C105 C18...

Page 46: ...ectrical Part Tangential and Radial Height Coarse Adjustment DVD Jitter Adjustment Initialize the Focus Sweep Setting Electrical adjustments are not required Adjustment Points Mechanism Part Cautions After adjustment adjustment screw locks with the Screw tight Screwdriver large TV monitor Precise screwdriver DVD test disc GGV1025 Test mode remote control unit GGF1067 Screw tight GYL1001 Screwdrive...

Page 47: ... the following step finally when replaced Pickup Traverse Mechanism and Spindle Motor Purpose To set the sweep which was correct with the individual Traverse mechanism Mechanical point Electric point LOAB and DVDM ASSYS GGF1067 Test mode remote control unit ESC CLEAR Exchange Parts of Mechanism Assy Exchange PCB Assy When Adjustment Points Exchange the Pickup Exchange the Traverse Mechanism Exchan...

Page 48: ...TEST MODE OFF An address is displayed For example when playback with 30000 During PLAY Press keys in order OR ESC 030000 PLAY When playback with the target address of disc DVD TV LDP 10 3 0 0 0 0 CHP TIM ESC TEST CHECK DVD CD CAUTION Perform only trace video and audio outputs are nothing The TEST MODE functions that are used only during adjustment are described here For details see 7 1 1 TEST MODE...

Page 49: ...it at need This parts is Traverse mechanism exclusive use of a model for 2003 years Put a spacer between a Tangential or Radial adjustment screw and Mechanism Base and turn each screw to adjust the height Refer to 6 1 ADJUSTMENT ITEMS AND LOCATION START Tangential and Radial Height Coarse Adjustment 1 Loading Mecha Assy 7 3mm Turn a flat side into bottom Spacer for Height adjustment Float Base Not...

Page 50: ...t jitter becomes minimum Use disc GGV1025 START DVD Jitter Adjustment 2 J J Min J Min Test mode end J Min ESC Disc playback normally The measurement of block error rate If error rate is OK locks a root of tangential and radial adjustment screws with the Screw tight and go to step Screw tight GYL1001 Turn the POWER OFF in case of NG once and perform the adjustment once again Confirm the error rate ...

Page 51: ...B E Initialize the Focus Sweep Setting 3 Turn on the Player ESC CLEAR POWER Note Be sure to perform this step when replaced the Pickup or Traverse mechanism Purpose To set the sweep which was correct with the individual Traverse mechanism ...

Page 52: ...ssing the TEST A8 5E and 2 A8 02 keys in order 2 Repeat focus sweep by pressing the TEST A8 5E and 3 A8 03 keys in order 7 Spindle FG servo CAV Press the TEST A8 5E and 5 A8 05 keys in order then rise up the spindle and FG servo becomes on CLV Press the TEST A8 5E and 9 A8 09 keys in order then rise up the spindle and FG servo becomes on 8 Tracking open close 1 Open tracking by pressing the STEP F...

Page 53: ...ecimal In the address input mode turn to the hexadecimal input by pressing the PROGRAM A8 4C key display a mark and 1 to 6 keys are each input as A to F Hexadecimal input and decimal input can switch with toggle In case of CD perform only the absolute time search 3 Search execution Press the CHP TM A8 13 key of the remote control unit After the search perform only trace and video and audio outputs...

Page 54: ...Switch ON 01 In Side Switch OFF 00 9 Output video system V NTSC system NTSC PAL system PAL Automatic setting AUTO Scart terminal output SK Display only the WY model which can do the output setting of scart terminal VIDEO 00 S VIDEO 01 RGB 02 0 Disc sensing DSC The type of discs loaded is displayed DVD CD VCD Jitter value J Version of the AV 1 chip version of firmware AV Version of the FL controlle...

Page 55: ... an error message is displayed and the tray opens Command Contents Conditions Remote Control Key Name Remote Control Code Memory clear and resion revision indication CLEAR 1 A8 45 Average value measurement of DVD error rate 5 1 A8 05 CD error rate measurement 5 1 A8 05 Aspect Pan scan 2 AF A2 Aspect Letter box 3 AF A3 Aspect Wide 4 AF A4 Digital AC3 5 AF A5 Digital AC 3 PCM 6 AF A6 Virtual surroun...

Page 56: ...roller 3 Region No 4 Part number 5 ROM version 6 Flash size 7 FL controller version 8 CHIP VERSION Version of ST CHIP CUT ID JTAG ID two columns eight columns 9 B E VERSION Version of BACK END version of ST core software softwareVersion softwareRevision buildNumber 0 F E VERSION Version of FRONT END version of mechanism controller CHIP software MainVersion Kinds of firmware RAM or ROM Remote contr...

Page 57: ...E added 2 byte EDC data F E error 4 Self diagnosis functions Whether F E is normal or not is checked FE OK No abnormality in F E FE Error Abnormality is recognized in F E Pressing the CHP TIM key again displays the mechanical error history Each press of the CHP TIM key changes the displays between the mechanical error history and the Service Mode display For details on the mechanical error history...

Page 58: ...ut 0x11 Focus off error 0x02 Focus off timeout 0x12 Focus lost error 0x03 Focus lost timeout 0x13 Focus balance adjust error 0x04 Focus balance adjust timeout 0x14 Focus gain adjust error 0x05 Focus gain adjust timeout 0x15 Focus sweep error 0x06 Focus sweep timeout 0x16 Focus reflection error 0x07 Focus reflection timeout 0x17 TRACKING ERROR 0x2 TRACKING TIMEOUT 0x3 Tracking on error 0x21 Trackin...

Page 59: ...ance adjust error 0 x 24 ATB could not be completed 1 Pickup Tracking gain adjust error 0 x 25 AGC could not be completed 1 Pickup Tracking jump error 0 x 26 Tracking jump could not be completed TRACKING TIMEOUT 0 x 3 Tracking on timeout 0 x 31 Did timeout at tracking on Are not there a dirt or a scratch in the Disc 1 Pickup 2 Driver 3 Front End IC Tracking off timeout 0 x 32 Did timeout at tracki...

Page 60: ...otating Is FG output from the driver Is the PDM output from Front End 1 Spindle motor 2 Spindle driver 3 Front End IC Spindle CLV timeout 0 x 75 Did timeout at CLV on ACQUISITION ERROR 0 x 8 PLL lost error 0 x 83 PLL is lost Are not there a dirt or a scratch in the Disc 1 Pickup 2 Front End IC ACQUISITION TIMEOUT 0 x 9 PLL lost timeout 0 x 93 Did timeout at PLL backup Are not there a dirt or a scr...

Page 61: ...ers Compare mode Enter the same ID number again Only if your two input numbers match the ID number is set Compare mode helps eliminate mistyping of the ID number 4 After entering all 9 digits if you press the SEARCH key the unit unconditionally sets the input number as the ID number Then the unit automatically enters Player s Data Input Mode The SEARCH key is not accepted after all 9 digits have b...

Page 62: ...ally deletes the ID number and exits this mode If the numbers do not match the disc tray is opened and the unit exits this mode The STOP key is not accepted after all 9 digits have been entered 6 Player s ID Number Setting ID Number 0 0 0 0 0 0 0 0 1 Compare CLEAR Exit Input ID Number 3 2 4 Player s ID Number Setting ID Number 0 0 0 0 0 0 0 0 1 Compare 0 0 0 0 0 0 0 0 1 OK PLAY Enter STOP Memory C...

Page 63: ...does not start reading the data In this case open then close the tray 3 To exit this mode press the CLEAR key While data are being read from the DVD DATA DISC GGV1085 you cannot exit this 4 Player s ID Number Setting ID Number 0 0 0 0 0 0 0 0 1 Compare CLEAR Exit STEREO ID Data Setting Mode Input ID Number 2 Player s Data Input Mode CLEAR Exit Insert The ID Data Disc 4 Player s Data Input Mode Rom...

Page 64: ...RESET L H BACK END Accesses flash ROM and 64M SDRAM BACK END Accesses FRON END FL controller Request communication to BACK END FP_XRDY BACK END Outputs the communicable signal to FL controller FP_ACK BACK END FL controller communication The opening picture appears FRONT END Check the following Slider positioning INSIDE SW Spindle FG stop Disc detection Focus control Spindle turn Read ID informatio...

Page 65: ...sis of the DVDM Assy 2 6 3 3 5 5 4 Tray Panel Tray SCRB Assy This is not installed in your product Slit Tray open Drive Gear Loading Mecha Assy Screwdriver small Screwdriver small Projection Insert a screwdriver small into the slit located at the bottom of the unit and slide the projection of the Drive Gear in the Loading Mecha Assy in the direction of the arrow as indicated in the photo If the Tr...

Page 66: ...six hooks 2 Remove the front panel section Front Panel Section 2 1 Remove the four screws 2 Remove the three screws 3 Remove the DVDM Assy and stand it against the other parts DVDM Assy 3 Front panel section 2 1 1 1 1 1 1 2 3 1 1 1 DVDM Assy DVDM Assy 2 3 ...

Page 67: ...ment connect the flexible cable then remove the soldered joint open 5 Remove the four screws that secure the Loading Mecha Assy to the unit Loading Mecha Assy 1 Rear View Front Side 1 3 1 1 2 2 1 2 2 Loading Base Triangle Drive Cam Pin Hook Bridge Tray Note when reinserting the Tray C D Removing the Traverse Mecha Assy S and Pickup Assy S When reinserting the Tray first align the triangle printed ...

Page 68: ...om their factory placement 2 Remove the four hooks 3 Remove the Traverse Mecha Assy S Traverse Mecha Assy S 2 2 Bottom View Traverse Mecha Assy S Flexible cable for the pickup Flexible cable for the spindle motor 1 1 1 2 2 2 3 Flexible cable for the stepping motor Front Side ...

Page 69: ...justment screws and two adjustment springs 4 Remove the Pickup Assy S Pickup Assy S 3 Note The Pickup Assy S can be removed without removing the Traverse Mecha Assy S shown as Step ø Bottom View Flexible cable for the pickup 1 4 3 3 1 2 Front Side Pickup Assy S Adjustment screw Skew screw Adjustment screw Skew screw Adjustment spring Skew spring Adjustment spring Skew spring ...

Page 70: ... Note The screws are secured with epoxy Make sure to apply epoxy after reattaching the screws Leaf Spring Joint Spring Joint 03 Conductive surface Hook Hook Arrangement of the flexible cable for the spindle motor Conductive surface Arrangement of the flexible cable for the stepping motor Front Side Front Side Bottom View Bottom View ...

Page 71: ...ing inward 7 Pass the flexible cable below the hook and fold it back 8 Fold the flexible cable back at the hook 9 Fold the flexible cable along the hook 4 Pass the flexible cable through the hook not allowing any slack 6 Hook the part folded in Step 1 to the hook 5 Fold the flexible cable as indicated in the photo Hook Bottom View 5 6 Make sure there is no slack in the cable Reference line Referen...

Page 72: ...7 2 IC 7 STM6316ATXXA DVDM ASSY IC301 FRONT END IC Block Diagram The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams List of IC STM6316ATXXA STM5589CVA M63108FP PE5374A ...

Page 73: ... o l a n a 0 2 F C t u p n i C m a e b 3 U P 1 2 E A t u p n i A m a e b 3 U P 2 2 S I D L E I H S V A D N G d n g g o l a n a 3 2 C D A 8 1 C C V A 8 V 1 8 V 1 g o l a n a 4 2 C D A D N G A D N G d n g g o l a n a 5 2 C D A D L E I H S V A D N G d n g g o l a n a 6 2 C A D 3 3 C C V A 3 V 3 3 V 3 g o l a n a 7 2 C A D D N G A D N G d n g g o l a n a 8 2 E L D N I P S 2 t s m h o 0 6 5 e v i r d r...

Page 74: ...E _ T U O N E _ R R E _ S R F I A T A D E B 0 6 S S V D D N G d n g l a t i g i d 1 6 K L C _ T U O K L C B _ S R F I A T A D E B 2 6 8 1 D D V D 8 V 1 8 V 1 l a t i g i d 3 6 D I L A V D _ T U O D I L A V D _ S R F I A T A D E B 4 6 A T A D _ T U O A T A D _ S R F I A T A D E B 5 6 C N Y S _ T U O T S B C C E _ S R F I A T A D E B 6 6 5 E P A M D L C S t u p n i d a o l n w o d e n i t u o r E F ...

Page 75: ... g n i v i r d D L m n 0 5 6 0 9 2 D L D L m n 0 8 7 l a n g i s g n i v i r d D L m n 0 8 7 1 9 3 3 A C C V A 3 V 3 3 V 3 l a t i g i d 2 9 L E S W T D N G R V _ D C D C r o f l a n i m r e t n o i t c n u j R V s e d o i d r o t i n o M 3 9 1 D M L 1 D M L D M L l a n i m r e t n o i t c n u j e g a t l o v r o t i n o M 4 9 2 D M L 2 D M L R V _ D V D D V D r o f l a n i m r e t n o i t c n u j...

Page 76: ... r F t u p n i a t a d l a i r e S 7 1 K L C B _ E F N I e c a f r e t n i m a e r t s 6 1 3 6 L d n E t n o r F t u p n i k c o l c l a i r e S 8 1 D I L A V D _ E F N I e c a f r e t n i m a e r t s 6 1 3 6 L d n E t n o r F t u p n i g a l f d i l a v a t a D 9 1 C N Y S _ E F N I e c a f r e t n i m a e r t s 6 1 3 6 L d n E t n o r F t u p n i g a l f e z i n o r h c n y s l a i r e S 0 2 D I...

Page 77: ...n o i t i s o p p m a l c n u c s i d g n i w o h s r o f l a n g i s t u p n I n o i t i s o p p m a l c c s i d e t e l p m o c H 4 4 S N S _ C S I D T U O r e g n a h C c s i D 5 t p e c x e d e t c e n n o c t o n s i t I N I r e g n a h C c s i D 5 y l n O g n i t s i x e c s i d r o f l a n g i s t u p n I g n i t s i x e L 5 4 2 E T U M V R D X T U O d e v r e s e r 6 4 x P T T U O d e v r ...

Page 78: ... A R D S I M S 8 9 1 1 D _ I M S 9 9 2 1 D _ I M S 0 0 1 3 1 D _ I M S 1 0 1 4 1 D _ I M S 2 0 1 5 1 D _ I M S 3 0 1 S S O R C _ K C A R T T U O d e v r e s e r 4 0 1 M C P X _ D S D T U O d e v r e s e r 5 0 1 T S R X _ C A D T U O d e v r e s e r 6 0 1 K L C M C P _ C D A T U O d e v r e s e r 7 0 1 3 V 3 _ D D V y l p p u s r e w o P V 3 3 8 0 1 S S V d n u o r G 9 0 1 T S R T X N I e c a f r e...

Page 79: ... R D S g u b e D t c e l e s r e p p u L 0 3 1 W X R _ D S T U O e t i r W d a e R M A R D S g u b e D d a e r H e t i r w L 1 3 1 T I A W _ U P C N I t u p n i H t i a w U P C 2 3 1 H S A L F _ E C T U O L e l b a n E p i h C y r o m e m h s a l F 3 3 1 2 E C _ U P C T U O d e v r e s e r 4 3 1 1 E C _ U P C T U O d e v r e s e r 5 3 1 S A R X _ D S T U O L S A R M A R D S g u b e D L e l b a n e...

Page 80: ... t s 6 1 3 6 L d n E t n o r F g a l f r o r r E C C E 8 8 1 1 L E S V T U O l a n g i s t u p t u o G N I K N I L B r o t c e n n o c T R A C S O R U E e l b a s i d t u p t u o B G R L e l b a n e t u p t u o B G R H 9 8 1 2 L E S V T U O l a n g i s C R Y V r o t c e n n o c T R A C S O R U E B G C Y t u p t u o B G R V L B G R V t u p t u o B G R V H 0 9 1 T S R _ E F T U O 6 1 3 6 L d n E t n...

Page 81: ...i n U l o r t n o C c i t s o n g a i D 4 0 2 0 S C X _ C A D T U O l o r t n o c l a i r e s C A D o i d u a r o f e l b a n e p i h C e l b a n e L 5 0 2 1 S C X _ C A D T U O d e v r e s e r 6 0 2 K C A _ P F T U O e c a f r e t n i C A D l e n a P t n o r F H t u p t u o e g d e l w o n k c a e k a h s d n a H 7 0 2 K C S _ P F T U O e c a f r e t n i C A D l e n a P t n o r F t u p t u o k c ...

Page 82: ...DV 366 S 82 1 2 3 4 1 2 3 4 C D F A B E 7 M63018FP DVDM ASSY IC101 BTL Driver IC Pin Arrangement Block Diagram ...

Page 83: ...DV 366 S 83 5 6 7 8 5 6 7 8 C D F A B E Pin Function ...

Page 84: ...Ground Potential for A D Converter 19 NC IN 8 digit model DV 260 263 Key3 Input Analog input for A D converter 20 KEY2 IN Key Input 2 Analog input for A D converter 21 KEY1 IN Key Input 1 Analog input for A D converter 22 KEY0 IN Key Input 0 Analog input for A D converter 23 VSS0 Ground Potential to Ports 24 AVDD Analog Power Reference Voltage Input to A D Converter 3 3 V 25 VDD0 Positive Power Su...

Page 85: ... 10 Output 59 VDD2 Positive Power Supply to FIP Controller Driver 3 3 V 60 VLOAD Pull down Resistor Connection of FIP Controller Driver 28V 61 P9 OUT FIP Segment 9 Output 62 P8 OUT FIP Segment 8 Output 63 P7 OUT FIP Segment 7 Output 64 P6 OUT FIP Segment 6 Output 65 P5 OUT FIP Segment 5 Output 66 P4 OUT FIP Segment 4 Output 67 P3 OUT FIP Segment 3 Output 68 P2 OUT FIP Segment 2 Output 69 P1 OUT FI...

Page 86: ...puter may not be playable on this unit This may be caused by a number of possibili ties including but not limited to the type of disc used the type of recording damage dirt or condensation on either the disc or the player s pick up lens See below for notes about particular software and formats CD R RW compatibility This unit will play CD R and CD RW discs recorded in CD Audio or Video CD Super VCD...

Page 87: ...y Microsoft Corporation WMA data can be encoded by using Windows Media Player version 8 or less or Windows Media Player for Windows XP Windows Media and the Windows logo are trademarks or registered trademarks of Microsoft Corporation in the United States and or other countries Compressed audio compatibility This unit will play CD ROM CD R and CD RW discs containing files saved in the MPEG 1 Audio...

Page 88: ... limits only files and folders up to these limits will be play able Files and folders are read displayed in alphabetical order Note that if the file structure is very complex you may not be able to read play all files on the disc Folder and track names excluding the file extension are displayed There are many different recording bit rates available to encode MP3 files This unit was designed to be ...

Page 89: ... F A B E 7 4 CLEANING Before shipping out the product be sure to clean the following positions by using the prescribed cleaning tools Position to be cleaned Cleaning tools Pickup lenses Cleaning liquid GEM1004 Cleaning paper GED 008 ...

Page 90: ...tor if a VR format DVD RW CD Video CD Super VCD MP3 WMA or JPEG disc is loaded 10 RETURN Press to return to a previous menu screen 11 HOME MENU Press to display or exit the on screen display 12 7 Press to stop the disc you can resume play back by pressing 3 play 13 Remote control sensor The remote control has a range of up to about 7m 14 Display See page 19 for a description of the display 15 41 a...

Page 91: ...en if you are connecting up one of the digital outputs we still recommend you connect these jacks Use the supplied audio video cable when connecting these jacks Match the colors of the jacks and cables for correct stereo sound 4 AC IN Connect the supplied power cable here then plug into a power outlet 6 VIDEO OUT This is a standard video output that you can connect to your TV or AV receiver using ...

Page 92: ...ing multi angle scenes on a DVD disc 6 PRGSVE Lights when the player is set to output progressive scan video 7 Lights in any of the repeat play modes 8 REMAIN Indicates that the character display is showing the disc or title chapter track remain time 9 Character display 10 2 D Lights when a Dolby Digital soundtrack is playing 11 TRK Indicates that the character display is showing a CD or Video CD ...

Page 93: ...ys and menus Press ENTER to select an option or execute a command 7 HOME MENU Press to display or exit the on screen display 8 Use for reverse slow motion playback frame reverse and reverse scanning 9 Press to start or resume playback 10 Press to jump to the beginning of the current chapter or track then to previous chapters tracks 11 Press to pause playback press again to restart 12 PLAY MODE Pre...

Page 94: ...works exactly the same as the ENTER button in 6 above 18 MENU Press to display a DVD disc menu or the Disc Navigator if a VR format DVD RW CD Video CD MP3 WMA or JPEG disc is loaded 19 RETURN Press to return to a previous menu screen 20 Use for forward slow motion playback frame advance and forward scanning 21 Press to jump to the next chapter or track 22 Press to stop the disc you can resume play...

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