Pioneer DEH-MG2037ZF Service Manual Download Page 13

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DEH-MG2037ZF/XU/UC

Mark No. Description

Part No.

Mark No. Description

Part No.

Carriage Mech. Assy(G2BM)

CXB8844

2 Screw(M2x2)

CBA1556

3 Screw(M2x6)

CBA1628

4 Washer

CBF1038

5 Spring

CBH2453

6 Spring

CBH2480

7 Spring

CBL1521

8 Guide

CNC9402

9 Flexible PCB

CNP6217

10 Holder

CNV6624

11 Holder

CNV6625

12 Rack

CNV6642

13 Arm

CNV6731

14 Lever

CNV6736

15 Holder

CNV6737

16 PCB Unit

CWX2611

17 Connector(CN41)

CKS3785

18 Connector(CN42)

CKS4508

19 Connector(CN1)

CKS4508

20 Support Wheel Unit

CXC1768

21 Screw Unit(-B)

CXB7518

22 Carriage Motor Assy

CXB7521

23 Washer

CBF1038

24 Belt

CNT1088

25 Pulley

CNV6627

26 Gear

CNV6629

27 Motor Unit(-A)(M3)

CXC1143

28 Screw

JFZ14P020FTC

29 Loading Mech. Assy

CXB7525

30 Washer

CBF1037

31 Washer

CBF1075

32 Spring

CBH2450

33 Spring

CBH2452

34 Spring

CBH2457

35 Spring

CBH2580

36 Frame

CND1653

37 Arm

CND1654

38 Sheet

CNM7295

39 Roller

CNV6616

40 Collar

CNV6617

41 Guide

CNV6622

42 Holder

CNV6636

43 Lever

CNV6732

44 Lever

CNV6733

45 Collar

CNV6734

46 Holder

CNV7144

47 Screw

JFZ12P018FTC

48 Washer

CBF1037

* 49 Motor

Unit(-A)

CXC1146

50 Shaft Unit(-C)

CXB7528

51 Screw

JFZ20P020FTC

52 PU Unit(PX1MP)(Service) CXX1600

53 Gear

CNV6620

54 Gear

CNV6621

55 Switch(S1,2)

CSN1057

56 Connector

CDE6674

MECHANISM UNIT(G2BM)(SERVICE)(2) SECTION PARTS LIST

Summary of Contents for DEH-MG2037ZF

Page 1: ...D MP3 6 DISC IN DASH CHANGER WITH FM AM TUNER DEH MG2037ZFXU UC Service Manual FORD DEH MG2037ZF XU UC VEHICLE DESTINATION PRODUCED AFTER FORD PART No ID No PIONEER MODEL No Ranger U S A CANADA August 2003 4L5T 18C815 DEH MG2037ZF XU UC Ranger U S A CANADA August 2003 4L5T 18C815 DEH MG2137ZF XU UC This service manual should be used together with the following manual s Model No Order No Mech Modul...

Page 2: ...ly When you find the procedures bearing any of the symbols be sure to fulfill them 2 Adjustments To keep the original performances of the product optimum adjustments or specification confirmation is indispensable In accordance with the procedures or instructions described in this manual adjustments should be performed 3 Cleaning For optical pickups tape deck heads lenses and mirrors used in projec...

Page 3: ...Y UNIT 34 4 PCB CONNECTION DIAGRAM 36 4 1 MOTHER UNIT 36 4 2 KEYBOARD UNIT 40 4 3 CD MECHANISM MODULE 42 4 4 TUNER RELAY UNIT 48 5 ELECTRICAL PARTS LIST 49 6 ADJUSTMENT 60 6 1 TEST MODE 60 6 2 CD ADJUSTMENT 61 6 3 CHECKING THE GRATING AFTER CHANGING THE PICKUP UNIT 63 6 4 TEST MODE CD 65 6 5 SYSTEM MICROCOMPUTER TEST PROGRAM 68 7 GENERAL INFORMATION 69 7 1 DIAGNOSIS 69 7 1 1 DISASSEMBLY 69 7 1 2 C...

Page 4: ...mat Sampling frequency 44 1kHz Number of quantization 16 linear S N 75dB or more Distortion 0 1 or less MP3 decoding format MPEG1 and MPEG2 audio layer 3 FM tuner Frequency 87 75 87 9 107 9 MHz S N 58dB or more Distortion 1 5 or less IF interference 95dB or more Image interference 45dB or more Stereo Separation 25dB or more 400Hz AM tuner Frequency 530 1710 kHz S N 20dB useable sensibility 33dBµ 6...

Page 5: ... CHP2622 7 Protector CHP2717 Mark No Description Part No Mark No Description Part No NOTE Parts marked by are generally unavailable because they are not in our Master Spare Parts List Screws adjacent to mark on the product are used for disassembly For the applying amount of lubricants or glue follow the instructions in this manual In the case of no amount instructions apply as you think it appropr...

Page 6: ...6 1 2 3 4 1 2 3 4 F E D C B A DEH MG2037ZF XU UC 2 2 EXTERIOR ...

Page 7: ... 46 Holder CNC8855 47 Antenna Jack CN401 HKX1054 48 Fan Motor M871 CXM1283 49 Terminal CN452 453 VNF1084 50 Housing CNV7075 51 Screw BPZ26P100FTC 52 Rubber CNV7078 53 Keyboard Unit CWM8236 54 LCD LCD904 CAW1822 55 Connector CN901 CKS4576 56 Holder CNC9815 57 Sheet CNM7787 58 Housing CNV7069 59 Connector CNV7599 60 Connector CNV7600 61 Lighting Conductor CNV7936 62 Knob Unit CXB8558 63 Grille Unit ...

Page 8: ...C 21 Mother Unit CWM8234 CWM8235 23 Screw BPZ26P080FTC Not used 33 Connector CN703 CKX1067 Not used 36 Holder CNC9820 Not used 63 Grille Unit CXC2429 CXC2430 67 Button 4 CAC7534 CAC7549 82 Chassis Unit CXB8576 CXB9211 2 CONTRAST TABLE DEH MG2037ZF XU UC and DEH MG2137ZF XU UC are constructed the same except for the following ...

Page 9: ...9 5 6 7 8 F E D C B A 5 6 7 8 DEH MG2037ZF XU UC ...

Page 10: ...1 1 1 1 3 3 1 1 1 1 1 3 1 2 3 3 3 1 3 3 3 3 3 D F 1 GEM1043 2 GEM1042 3 GEM1024 1 10 1 2 3 4 1 2 3 4 F E D C B A DEH MG2037ZF XU UC 2 3 MECHANISM UNIT G2BM SERVICE 1 ...

Page 11: ... CXC1649 38 Lever Unit CXC1650 39 Lever Unit CXC1651 40 Cam Motor Assy CXB7522 41 Washer CBF1064 42 Gear CNV6610 43 Gear CNV6611 44 Motor Unit A CXC1144 45 Screw JFZ20P020FTC 46 Washer YE20FTC 47 ELV Motor Assy CXB7523 48 Screw BMZ20P025FTC 49 Washer CBF1064 50 Holder CND1668 51 Gear CNV6634 52 Gear CNV6635 53 PCB Unit LED CWX2614 54 Connector CN31 CKS4523 55 Motor Unit M2 CXC1145 56 Screw JFZ20P0...

Page 12: ...12 1 2 3 4 1 2 3 4 F E D C B A DEH MG2037ZF XU UC 2 1 1 1 1 1 1 1 1 1 GEM1043 2 GEM1042 G H E 2 4 MECHANISM UNIT G2BM SERVICE 2 ...

Page 13: ... 22 Carriage Motor Assy CXB7521 23 Washer CBF1038 24 Belt CNT1088 25 Pulley CNV6627 26 Gear CNV6629 27 Motor Unit A M3 CXC1143 28 Screw JFZ14P020FTC 29 Loading Mech Assy CXB7525 30 Washer CBF1037 31 Washer CBF1075 32 Spring CBH2450 33 Spring CBH2452 34 Spring CBH2457 35 Spring CBH2580 36 Frame CND1653 37 Arm CND1654 38 Sheet CNM7295 39 Roller CNV6616 40 Collar CNV6617 41 Guide CNV6622 42 Holder CN...

Page 14: ...14 1 2 3 4 1 2 3 4 F E D C B A DEH MG2037ZF XU UC ...

Page 15: ...34 35 3 1 15 13 11 10 12 46 48 7 8 6 5 CONTROL UNIT G2BM Q101 140 PD RF AMP CD DECODER MP3 DECODER DIGITAL SERVO DATA PROCESSOR 141 LD A C B D E F L OUT 35 IC 201 UPD63760GJ IC701 PE5335B MECHANISM CONTROLLER 55 3VDD BVDD 3 3ch DRIVER IC 301 BD7962FM ELV1 ELV2 LO1 LO2 CG1 CG2 26 29 CONT MUTE MOTOR CONTROL 14 VD SERVO EQUALIZER OUTPUT FD TD SD MD 18 15 OUT1 OUT2 Q602 Q603 CD MUTE VD Q601 30 CDMUTE ...

Page 16: ...1 CN411 Q865 CDPWR 44 Q855 Q853 B UP Q854 M FAN MOTOR M871 2 1 CN871 Q871 Q872 B UP FANPWR 38 SWPWR 23 swclpin 65 LOTIN0 66 LOTIN1 73 wakeup 4 20 rotint kdt kdt LCDCE LCDINH VCC VDD A MOTHER UNIT SCLKOUT SCLKIN 11 X602 10 IC 3 EEPROM 28 27 FM AM 1ST IF 10 7MHz T51 Q51 CF51 CF52 CF53 IC1 MIXER IF AMP DET 6 21 18 LDET COMP 22 25 10 14 12 15 16 8 13 2 3 4 CF202 VDD VCC DI DO CE2 CK CE1 SDBW SL FMSD N...

Page 17: ... 6 FANPWR 49 Q601 SWVDD SYSPW Q102 Q101 HMUTE HMUTE STMUTE NJM4558V IC304 2 2 6 7 NJM4558V IC304 1 2 2 1 24 SWOUT SW SW Q385 Q386 VCC Q389 SWPWR Q388 SWMUTE SWPWR 38 SWPWR ECLD Q384 SWCDIN SWCDIN 23 wclpin SWVDD Q604 MUTE SWMUTE Q605 Q382 SWPWR VCC 24 19 18 ROTIN1 ROTIN0 wakeup 65 LOTIN0 66 LOTIN1 73 wakeup TC7S86F IC 605 1 2 4 20 rotint kdt kdt kst kst LCDCE LCDINH LCDCLK LCDDT LCDDT Q383 B UP BA...

Page 18: ...o refer to EXPLODED VIEWS AND PARTS LIST or ELECTRICAL PARTS LIST A a A B CN901 I CN411 C CN902 FAN MOTOR DSP SYSTEM CONTROLLER M871 CXM1283 FM 22 5dBs AM 33 0dBs CD 1 0dBs CD 0 0dBs 0dBs 1kHz FM 1 5dBs AM 11 0dBs CD 7 0dBs 18 1 2 3 4 1 2 3 4 F E D C B A DEH MG2037ZF XU UC 3 3 OVERALL CONNECTION DIAGRAM GUIDE PAGE ...

Page 19: ...ferentiation is made between chip resistors and discrete resistors NOTE Symbol indicates a capacitor No differentiation is made between chip capacitors and discrete capacitors A MOTHER UNIT POWER AMP DEH MG2037ZF Not used 16 1 8 9 4 8 1 5 CN701 CN703 FM 24 5dBs AM 13 0dBs CD 33 0dBs 19 5 6 7 8 F E D C B A 5 6 7 8 DEH MG2037ZF XU UC ...

Page 20: ...A a A b A a A a A b 1 I CN411 C CN902 DSP FM 22 5dBs AM 33 0dBs CD 1 0dBs CD 0 0dBs 0dBs 1kHz FM 1 5dBs AM 11 0dBs CD 7 0dBs 20 1 2 3 4 1 2 3 4 F E D C B A DEH MG2037ZF XU UC ...

Page 21: ...A a A b A a A a A b 2 3 4 B CN901 FAN MOTOR SYSTEM CONTROLLER M871 CXM1283 21 5 6 7 8 F E D C B A 5 6 7 8 DEH MG2037ZF XU UC ...

Page 22: ...A a A b A b 1 A MOTHER UNIT POWER AMP DEH MG2037ZF Not used FM 24 5dBs AM 13 0dBs CD 33 0dBs 22 1 2 3 4 1 2 3 4 F E D C B A DEH MG2037ZF XU UC ...

Page 23: ...0 022 R022 Symbol indicates a resistor No differentiation is made between chip resistors and discrete resistors NOTE Symbol indicates a capacitor No differentiation is made between chip capacitors and discrete capacitors 16 1 8 9 4 8 1 5 CN701 CN703 23 5 6 7 8 F E D C B A 5 6 7 8 DEH MG2037ZF XU UC ...

Page 24: ...24 B 1 2 3 4 1 2 3 4 F E D C B A DEH MG2037ZF XU UC 3 4 KEYBOARD UNIT ...

Page 25: ...25 B B KEYBOARD UNIT A CN705 VOLUME POWER 1 3 4 6 2 5 SEEK DOWN SEEK UP AM SCAN TUNE DISC UP TUNE DISC DOWN MENU CD FM MUTE EJECT LOAD CLK 5 6 7 8 F E D C B A 5 6 7 8 DEH MG2037ZF XU UC ...

Page 26: ... PU UNIT SERVICE PX1MP3 14 15 16 17 F PCB UNIT SIDE G PCB UNIT H PCB UNIT M2 UNIT D PCB UNIT LED E PCB UNIT LOAD 3 3ch DRIVER MOTOR DRIVER 5 12 13 24 CN42 CN1 CLAMP HOME S2 S1 CSN1057 CSN1057 CN12 VR1 ELVSENSE CCW1023 10K CN11 L1 CN14 CN31 RE WH 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 CN41 CN13 RF AMP CD MP3 DECOD DIGITAL SE PROCESSO T SL SL SL SL SL T T T T T T T T T SL SL SL ...

Page 27: ...NISM CONTROLLER RAM RF AMP CD DECODER MP3 DECODER DIGITAL SERVO DATA PROCESSOR SL SL SL SL F SL SIGNAL LINE FOCUS SERVO LINE TRACKING SERVO LINE CARRIAGE SERVO LINE SPINDLE SERVO LINE T C S 9 27 5 6 7 8 F E D C B A 5 6 7 8 DEH MG2037ZF XU UC ...

Page 28: ... 6 7 8 9 5 4 3 2 1 14 15 16 17 6 7 8 9 5 4 3 2 1 PU UNIT SERVICE PX1MP3 14 15 16 17 F PCB UNIT SIDE G PCB UNIT H PCB UNIT M2 UNIT D PCB UNIT LED E PCB UNIT MOTOR DRIVER 5 12 13 24 CN42 CN1 CLAMP HOME S2 S1 CSN1057 CSN1057 CN12 VR1 ELVSENSE CCW1023 10K CN11 L1 CN14 CN31 RE WH 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 CN41 CN13 RF AMP MP3 DEC DIGITAL PROCES T SL SL SL SL SL T T T T...

Page 29: ... C a C b E 2 3 4 5 7 8 CAMLOAD GR BL M1 CXC1144 LOAD1 LOAD2 1 2 3 7 8 1 2 3 4 5 D LED E PCB UNIT LOAD 3 3ch DRIVER CN13 F F T T C S C S S C F T C T F S C 2 3 4 7 1 29 5 6 7 8 F E D C B A 5 6 7 8 DEH MG2037ZF XU UC ...

Page 30: ...L UNIT G2BM RAM RF AMP CD DECODER MP3 DECODER DIGITAL SERVO DATA PROCESSOR SL F SL SIGNAL LINE FOCUS SERVO LINE TRACKING SERVO LINE CARRIAGE SERVO LINE SPINDLE SERVO LINE T C S 30 1 2 3 4 1 2 3 4 F E D C B A DEH MG2037ZF XU UC ...

Page 31: ...C a C b C b 2 3 4 5 A CN704 MECHANISM CONTROLLER SL SL SL 9 31 5 6 7 8 F E D C B A 5 6 7 8 DEH MG2037ZF XU UC ...

Page 32: ...denote measuring points in the circuit diagram Mode Test Mode Test CH1 5 RFAGCO CH2 6 TE CH3 7 TIN 1 Track Jump CH1 5 RFO CH2 6 TE CH3 7 TIN 4 Track Jump Mode Test Mode Test CH1 5 RFAGCO CH2 6 TE CH3 7 TIN 10 Track Jump Mode Test CH1 5 RFAGCO CH2 6 TE CH3 7 TIN 32 Track Jump Mode Test 1 2 3 4 1 2 3 4 F E D C B A DEH MG2037ZF XU UC ...

Page 33: ... the circuit diagram Mode Normal Mode Normal CH1 8 FE CH2 1 FIN CH3 6 TE CH4 7 TIN During PLAY CH1 L OUT CH2 R OUT Audio output 1kHz 0dB Mode Normal Mode Normal CH1 6 TE CH2 7 TIN CH3 CIN CH3 4 EC During inside outside search Mode Normal CH1 1 FIN CH2 9 FOK CH3 4 EC CH4 FG DISC stop Mode Normal 5 6 7 8 F E D C B A 5 6 7 8 DEH MG2037ZF XU UC ...

Page 34: ...34 I A CN451 I TUNER RELAY UNIT ANTENNA FM 19 5dBs 100 1kHz AM 29 0dBs 30 1kHz 1 2 3 4 1 2 3 4 F E D C B A DEH MG2037ZF XU UC 3 6 TUNER RELAY UNIT ...

Page 35: ...35 5 6 7 8 F E D C B A 5 6 7 8 DEH MG2037ZF XU UC ...

Page 36: ...d on this PCB include all necessary parts for several destination For further information for respective destinations be sure to check with the schematic dia gram 2 Viewpoint of PCB diagrams CAR HARNESS M871 FAN MOTOR Not used 1 2 3 4 1 2 3 4 F E D C B A DEH MG2037ZF XU UC 4 PCB CONNECTION DIAGRAM 4 1 MOTHER UNIT ...

Page 37: ...37 A SIDE A FRONT I CN411 B CN901 C CN902 CAR HARNESS 5 6 7 8 F E D C B A 5 6 7 8 DEH MG2037ZF XU UC ...

Page 38: ...38 A A MOTHER UNIT 1 2 3 4 1 2 3 4 F E D C B A DEH MG2037ZF XU UC ...

Page 39: ...39 A SIDE B 5 6 7 8 F E D C B A 5 6 7 8 DEH MG2037ZF XU UC ...

Page 40: ...B B KEYBOARD UNIT SIDE A 1 3 4 6 2 5 SEEK UP SEEK DOWN AM SCAN TUNE DISC UP TUNE DISC DOWN MENU CD FM MUTE VOLUME POWER CLK EJECT LOAD 40 1 2 3 4 1 2 3 4 F E D C B A DEH MG2037ZF XU UC 4 2 KEYBOARD UNIT ...

Page 41: ...B B KEYBOARD UNIT SIDE B A CN705 41 5 6 7 8 F E D C B A 5 6 7 8 DEH MG2037ZF XU UC ...

Page 42: ...42 C C CONTROL UNIT G2BM SIDE A IC Q F CN11 A CN704 F E REFO2 1 2 3 4 1 2 3 4 F E D C B A DEH MG2037ZF XU UC 4 3 CD MECHANISM MODULE ...

Page 43: ...43 C C CONTROL UNIT G2BM SIDE B IC Q 5 6 7 8 F E D C B A 5 6 7 8 DEH MG2037ZF XU UC ...

Page 44: ...D D PCB UNIT LED E PCB UNIT LOAD E F CN14 M M2 ELEVATION RE WH CAMOK CAMLOAD 5 6 7 8 LOAD2 LOAD1 F CN13 44 1 2 3 4 1 2 3 4 F E D C B A DEH MG2037ZF XU UC ...

Page 45: ...F F PCB UNIT SIDE F PCB UNIT SIDE SIDE A SIDE B E M LOADING VR1 ELV SENSE 1 2 3 4 5 D CN31 C CN101 G 8 GR BL M M1 CAMGEAR 45 5 6 7 8 F E D C B A 5 6 7 8 DEH MG2037ZF XU UC ...

Page 46: ...M M3 CRG 1 30 F CN12 1 9 CN42 1 17 CN41 S41 LOAD3 H CN1 PU UNIT PX1MP3 SERVICE L1 G G PCB UNIT 46 1 2 3 4 1 2 3 4 F E D C B A DEH MG2037ZF XU UC ...

Page 47: ...M SPINDLE S1 HOME S2 CLAMP 1 9 CN1 G CN42 C1 R2 R1 IC1 1 5 10 12 13 15 20 24 R3 HE3 HE2 HE1 H H PCB UNIT M2 UNIT 47 5 6 7 8 F E D C B A 5 6 7 8 DEH MG2037ZF XU UC ...

Page 48: ...48 I I TUNER RELAY UNIT SIDE A SIDE B I TUNER RELAY UNIT ANTENNA FM AM TUNER UNIT A CN451 1 2 3 4 1 2 3 4 F E D C B A DEH MG2037ZF XU UC 4 4 TUNER RELAY UNIT ...

Page 49: ...de DAN202U D 103 Diode DAN202U D 104 Diode DAN202U D 381 Diode HZU2R7 B1 D 382 Diode 1SS133 D 383 Diode HZS6L B2 D 384 Diode HZS6L C1 D 385 Diode DAP202U D 386 Diode DAN202U D 387 Diode 1SS355 D 711 Diode HZS6L B2 D 712 Diode HZS12L C1 D 801 Diode 1SS133 D 802 Diode HZS9L A2 D 804 Diode HZS6L B1 D 805 Diode HZS7L C2 D 806 Diode HZS9L B2 D 807 Diode HZS5LL B D 808 Diode HZS9L A1 D 809 Diode MPG06G ...

Page 50: ... 367 RS1 16S103J R 368 RS1 16S103J R 369 RS1 16S103J R 370 RS1 16S103J R 371 RS1 16S103J R 372 RS1 16S103J R 373 RS1 16S0R0J R 374 RS1 16S0R0J R 375 RS1 16S473J R 376 RS1 16S473J R 377 RS1 16S102J R 378 RS1 16S102J R 381 RS1 16S223J R 382 RS1 16S332J R 383 RS1 16S0R0J R 384 RS1 16S0R0J R 389 RS1 16S103J R 390 RS1 16S103J R 391 RS1 16S221J R 392 RS1 16S822J R 394 RS1 16S473J R 395 RS1 16S473J R 396...

Page 51: ...5 RS1 16S102J R 866 RS1 16S101J R 867 RS1 16S101J R 868 RS1 16S101J R 876 RD1 4PU1R8J R 877 RS1 16S102J R 878 RS1 16S105J R 879 RS1 16S681J R 880 RS1 16S152J R 881 RS1 16S222J R 882 RS1 16S681J R 883 RS1 16S1R0J R 1301 RS1 16S0R0J R 1302 RS1 16S0R0J R 1603 RS1 16S0R0J R 1604 RS1 16S0R0J R 1606 RS1 16S0R0J R 1607 RS1 16S101J R 1611 RS1 16S473J R 1612 RS1 16S473J R 1613 RS1 16S471J R 1614 RS1 16S471...

Page 52: ...16 P35 C 802 CKSRYB473K50 C 803 CEAT221M6R3 C 804 CKSRYB104K16 C 805 CEAL100M16 C 806 CEAT331M6R3 C 807 CKSRYB223K50 C 808 CEAT101M10 C 809 CKSRYB102K50 C 810 CKSRYB473K50 C 851 CKSRYB472K50 C 852 CEAT101M10 C 853 CKSRYB472K50 C 854 CEAT101M10 C 860 CKSRYB223K50 C 861 CEAT101M16 C 862 CKSRYB102K50 C 871 CKSRYB103K50 C 872 CEJQ100M16 C 873 CKSRYB103K50 Unit Number CWM8235 DEH MG8137ZF XU UC Unit Na...

Page 53: ... 103 RS1 16S101J R 104 RS1 16S153J R 105 RS1 16S103J R 106 RS1 16S101J R 109 RS1 16S333J R 111 RS1 16S103J R 112 RS1 16S103J R 113 RS1 16S103J R 114 RS1 16S103J R 115 RS1 16S104J R 116 RS1 16S104J R 117 RS1 16S104J R 118 RS1 16S104J R 119 RS1 16S682J R 120 RS1 16S821J R 121 RS1 16S682J R 122 RS1 16S821J R 123 RS1 16S682J R 124 RS1 16S821J R 125 RS1 16S682J R 126 RS1 16S821J R 205 RS1 16S0R0J R 206...

Page 54: ...RS1 16S473J R 804 RS1 16S471J R 805 RS1 16S223J R 806 RS1 16S473J R 807 RS1 16S473J R 808 RS1 16S473J R 809 RS1 16S473J R 810 RS1 16S472J R 811 RS1 16S222J R 812 RS1 16S102J R 813 RD1 4PU821J R 814 RS1 16S562J R 815 RS1 16S223J R 816 RS1 16S391J R 817 RS1 16S471J R 818 RS1 16S102J R 819 RD1 4PU821J R 820 RS1 16S471J R 851 RS1 16S105J R 852 RS1 16S471J R 853 RS1 16S152J R 854 RS1 16S222J R 861 RS1 ...

Page 55: ...0 C 605 CCSRCH220J50 C 606 CCSRCH180J50 C 607 CKSRYB104K16 C 609 CKSRYB104K16 C 610 CCSRCH681J50 C 611 CCSRCH681J50 C 612 CEJQ1R0M50 C 613 CEJQ220M6R3 C 617 CKSRYB473K50 C 712 CCSRCH221J50 C 713 CCSRCH181J50 C 714 CKSRYB102K50 C 720 CKSRYB103K50 C 721 CKSRYB473K50 C 772 CEJQ100M16 C 773 CKSRYB104K16 C 778 CEAT471M10 C 801 CEAT102M16 P35 C 802 CKSRYB473K50 C 803 CEAT221M6R3 C 804 CKSRYB104K16 C 805...

Page 56: ...6S151J R 939 RS1 16S101J R 940 RS1 16S151J R 941 RS1 16S101J R 942 RS1 16S151J R 943 RS1 16S101J R 944 RS1 16S101J R 945 RS1 16S101J R 946 RS1 16S101J R 947 RS1 16S101J R 948 RS1 16S151J R 949 RS1 16S101J R 950 RS1 16S151J R 951 RS1 16S101J R 952 RS1 16S101J R 953 RS1 16S101J R 954 RS1 16S101J R 955 RS1 16S101J R 956 RS1 16S101J R 957 RS1 16S101J R 958 RS1 16S101J R 959 RS1 16S101J R 960 RS1 16S10...

Page 57: ...R 218 RS1 16SS1002D R 219 RS1 16SS1002D R 220 RS1 16SS1002D R 221 RS1 16SS103J R 222 RS1 16SS103J R 223 RS1 16SS103J R 224 RS1 16SS103J R 225 RS1 16SS103J R 226 RS1 16SS393J R 227 RS1 16SS822J R 229 RS1 16SS103J R 232 RS1 16SS101J R 233 RS1 16SS0R0J R 236 RS1 16SS222J R 237 RS1 16SS104J R 238 RS1 16SS0R0J R 239 RS1 16SS0R0J R 240 RS1 16SS0R0J R 241 RS1 16SS473J R 242 RS1 16S0R0J R 243 RS1 16SS473J...

Page 58: ...230 CKSSYB104K10 C 232 CKSSYB104K10 C 233 47µF 6 3V CCH1436 C 234 CEV221M4 C 235 CKSRYB224K16 C 237 CKSSYB104K10 C 238 CKSSYB104K10 C 239 CCSSCH150J50 C 301 CEV101M10 C 308 CKSSYB104K10 C 309 CKSYB475K16 C 311 CCSSCH181J25 C 312 CKSSYB271K50 C 313 CKSSYB472K25 C 314 CKSSYB272K50 C 601 CEV220M6R3 C 602 CEV220M6R3 C 701 CKSSYB104K10 C 702 CKSSYB471K50 C 703 CKSSYB103K16 C 704 CEV1R0M50 C 705 CKSSYB1...

Page 59: ...ORS R 1 RS1 16S221J R 2 RS1 16S221J R 3 RS1 10SR47J CAPACITORS C 1 CKSRYB104K16 Miscellaneous Parts List M 1 Motor Unit CAMGEAR CXC1144 M 2 Motor Unit ELEVATION CXC1145 M 3 Motor Unit A CRG CXC1143 VR 1 Variable Resistor 10kΩ CCW1023 PU Unit PX1MP3 Service CXX1600 59 5 6 7 8 F E D C B A 5 6 7 8 DEH MG2037ZF XU UC H Circuit Symbol and No Part Name Part No ...

Page 60: ... returning to the normal mode 1 Notes 1 Note that the test mode is cancelled in the system microcomputer by switching the ACC OFF and ON but that it is not in the CD microcomputer Use the reset function for complete cancellation of the test mode 60 1 2 3 4 1 2 3 4 F E D C B A DEH MG2037ZF XU UC 6 ADJUSTMENT 6 1 TEST MODE ...

Page 61: ...rotective functions from the software become unavailable Thus you must make sure that undesirable electric or mechanical shocks are not be given to the system This model employs a photo transistor for detecting discs at their loading or ejection Thus if its outer case is removed during repair work and internal parts are exposed to light of strong intensity malfunctions including the following can ...

Page 62: ...N OFF CRG TR Jump Toward outer perimeter Tracking close and AGC and Applicable servo AGC AGC display switching RF gain select Offset adjustment display Tracking balance adjustment Tracking open Focus Close S Curve Rough Servo RF AGC F T RF AGC CRG TR Jump Toward inner perimeter 4 5 Focus open Jump off MIN SEC TRK MIN SEC TRK 00 00 00 MIN SEC TRK 99 99 99 MIN SEC TRK 00 00 72 2 RF AMP Gain Select 1...

Page 63: ...ove the PU unit to the innermost track 3 Press key 3 to close focus the display should read 91 Press key 2 to implement the tracking balance adjust ment the display should now read 81 Press key 3 4 times The display will change returning to 81 on the fourth press 4 As shown in the diagram above monitor the LPF outputs using the oscilloscope and check that the phase differ ence is within 75 Refer t...

Page 64: ...64 1 2 3 4 1 2 3 4 F E D C B A DEH MG2037ZF XU UC Grating waveform Ech Xch 20mV div AC Fch Ych 20mV div AC 45 0 75 60 30 90 ...

Page 65: ...use the SEEK DOWN key bit11 loadsidesw The states of the loading switches bit12 loadpht bit10 loadoksw Half emp fill OFF ON OFF ON OFF ON E L V L I F T C L M P P L A Y bit2 CamEokSW OFF 01 05 07 06 04 ON OFF ON OFF ON bit1 CamloadSW bit0 CamclampSW The states of the CAM switches Key SCAN Operation To the mech test initial state Selects the CAM motor Selects the ELV motor Selects the LOAD motor Sel...

Page 66: ...ection Waiting for disc pulled out SEJPCK Forced ejection Waiting for disc pulled out HLFLOAD Forced ejection Waiting for disc pulled out DINSRDY Forced ejection Waiting for disc pulled out LIFTDN LIFTUP Forced ejection Waiting for disc pulled out The m2stat value at the original error followed by forced ejection 3 The LOAD SW value 3 bits at the forced ejection end CAM motor FWD time out error du...

Page 67: ... UP operation ELV motor REV time out error during LIFT UP operation Over count error during LIFT UP operation Overrun error during LIFT UP operation ELV motor FWD time out error during LIFT DN operation ELV motor REV time out error during LIFT DN operation Over count error during LIFT DN operation DISC IN SIDE SW ON is sensed during door close operation Overrun error during LIFT DN operation Pinch...

Page 68: ...clamp a disc after loading LIFTUP Preparatory motion to eject a disc TRAYUP CAM motor rotation to release the clamped disc from the position where the disc can be rotated TRYDN CAM motor rotation to reach the position where the disc can be rotated CRGOUT Carriage evacuating motion outside the disc to get ready for elevation motion CRGIN Carriage inserting motion inside the disc to get ready for cl...

Page 69: ...ig 1 Removing the Grille Assy Fig 1 Grille Assy 5 2 Fig 2 1 Remove the four screws and then remove the Frame Removing the Frame Fig 2 1 1 1 1 Frame 6 1 4 3 1 Release the latch 2 Release the latch 3 Release the latch 4 Release the latch 5 Release the latch 6 Release the latch and then remove the Grille Assy ...

Page 70: ...ove the four screw Chassis Unit Fig 4 Removing the Mother Unit Fig 4 2 Remove the three screws 3 Straighten the tabs at three locations indicated Remove the two screws and then remove the Mother Unit 1 1 1 2 2 3 1 Mother Unit 1 1 Disconnect the connector and then remove the Chassis Unit 2 3 1 1 ...

Page 71: ... the Control Unit G2BM Fig 4 1 Remove the two screws and then remove the Holder 2 Apply shorting solder to the PU flexible cable before disconnecting it from the connector 3 Disconnect the two connectors 4 Remove the two screws B 5 Remove the Control Unit G2BM Removing the Service Mechanism Unit G2BM Fig 4 1 Remove the two springs A and two springs B 2 Remove the two screws C and then remove the B...

Page 72: ...ism to put it into the initial mode where the carriage mech assy stays at the disc clamp position in accordance with the following method Initial mode setting method 1 Keep a CD mechanism unit out of the product to be serviced as shown below Connect the 50 pin connector of the control unit G2TMP3 in the product the 50 pin connector of the PCB unit Side in the CD mechanism by using the extension ca...

Page 73: ...onnect the flexible cable from the connector CN12 and remove the flexible cable Holder 6 Remove the washer and Arm Be careful not to lose the spring B 7 Remove the screw spring A and Collar 8 Remove the Carriage Mech Assy Fig 7 9 Apply shorting solder to the PU flexible cable before disconnecting it from the Connector 10 Disconnect the PU flexible cable from the Connector 11 Move the PU Unit PX1MP...

Page 74: ...D ANTENNA IN 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 ILL ILL START CLOCK RR RR FR FR B UP RUN ACC RADIO GND RL RL FL FL POWER AMP GND 1 2 3 4 SW SW SW SHIELD SW E CLD SUB WOOFER 5 NC NC 6 NC 7 NC 8 1 4 8 1 5 POWER SUPPLY SPEAKER DEH MG2037ZF XU UC 7 1 2 CONNECTOR FUNCTION DESCRIPTION ...

Page 75: ...ED I SPEED pulse input Not used 26 MUTE O C System mute output 27 bsens I Back up power sense input 28 bsck O C P BUS Serial clock output 29 BSI I P BUS Serial data input 30 BSO O N P BUS Serial data output 31 ATXD O C ACP BUS ACP data output Not used 32 ARXD I ACP BUS ACP data input Not used 33 FMUTE O C Front mute output Not used 34 RMUTE O C Rear mute output Not used 35 IFDO O C DSP Interface D...

Page 76: ...input 81 st I Tuner Stereo input 82 SD I Tuner PLL station detector input 83 pllce O C Tuner PLL chip enable output 2 84 PLLCE O C Tuner PLL chip enable output 85 LOCL O C Tuner Local low output 86 ASYSON O C ACP BUS ACP power output Not used 87 ANTPWR O C Tuner Antenna power output Not used 88 dsprst O C DSP IC reset output 89 err I DSP Interface error input 90 IFOK I DSP Interface monitor port i...

Page 77: ...t 29 DACO6 O DAC6 output 30 AOUT6 O DAC6 volume output 31 GNDA6 DAC6GND 32 GND Digital section GND 33 36 TEST0 3 I Test setting 0 3 37 VDD Digital section VDD 38 41 TP0 3 O Test port 0 3 42 CKI0 I DAC clock input 0 43 TP4 O Test port 4 44 CKI1 I DAC clock input 1 45 TP5 O Test port 5 46 CKO0 O General purpose clock output 0 47 TP6 O Test port 6 48 CKO1 O General purpose clock output 1 49 VDD Digit...

Page 78: ...3 GNDAL ADC Lch input GND 94 OUTL O ADC Lch selector output 95 VRAL ADC Lch operation amp reference potential 96 VDA ADC input power supply 97 VRAR ADC Rch operation amp reference potential 98 OUTR O ADC Rch selector output 99 GNDAR ADC Rch input GND 100 GNDX Crystal oscillator section GND 30 31 50 51 80 81 100 1 PM2010A CS SK DI NC TEST DO GND VDD 1 2 3 4 8 7 6 5 NC VCC CS SK DI DO GND TEST Not u...

Page 79: ...ystal oscillator 38 XTAL1 Connected to the crystal oscillator 16 9344MHz 39 xtal Connected to the crystal oscillator 16 9344MHz 40 41 X GND Ground for the crystal oscillator 42 xtal Connected to the crystal oscillator 24 576MHz 43 XTAL2 Connected to the crystal oscillator 24 576MHz 44 X VDD Power supply for the crystal oscillator 45 D GND GND for digital circuits 46 DIN I Input of audio data 47 DO...

Page 80: ...em 115 RFI I Input of RF 116 AGCO O Output of RF 117 AGCI I Input of AGC 118 RFO O Output of RF AGC 119 120 EQ2 1 Equalizer 2 1 121 RF2 I Reversal input of RF2 122 RF I Reversal input of RF 123 A GND Ground for the analog system 124 A I Input of A 125 C I Input of C 126 B I Input of B 127 D I Input of D 128 F I Input of F 129 E I Input of E 130 A VDD Power supply for the analog system 131 REFOUT O...

Page 81: ...D CONT3 LD CONT2 CH3 CH4 CH1 CH2 CH5 CH6 LEVEL SHIFT LEVEL SHIFT LEVEL SHIFT LEVEL SHIFT OUT5 OUT5 IN5FWD IN5REV IN6REV IN6FWD LDCONT2 OPIN1 OP1OUT OPIN2 OP2OUT VCC1 OUT2 OUT2 OUT1 OUT1 LDCONT3 BIAS OUT6 OUT6 OP3OUT OPIN3 IN4FWD IN4REV MUTE OPIN OPOUT GND1 LDCONT1 VCC2 OUT4 OUT4 OUT3 OUT3 VCC3 BD7962FM A0 A9 ras lcas ucas DQ1 DQ16 oe we VCC VSS 6 7 8 9 10 11 15 16 17 18 19 20 45 44 43 42 41 40 36 ...

Page 82: ...sion output 26 xrst O C CD LSI reset control output 27 VDCONT O C VD power supply control output 28 CD3VON O C CD 3 3V power supply control output 29 CONT O C Servo driver power supply control output 30 xwait I CD LSI wait control signal input 31 CG1 O C CAM motor control output 1 REV 32 CG2 O C CAM motor control output 2 FWD 33 CDMUTE O C CD mute control output 34 reset I System reset input 35 XT...

Page 83: ... LOAD operation sense input 85 ELVSNS ELV position select input 86 NC I Connected to AVDD or AVSS via the resistor 87 NC I Connected to AVDD or AVSS via the resistor 88 testin I Chip check test program starting input 89 NC Connected to EVDD or EVSS via the resistor 90 XINT CD LSI interruption signal input 91 NC Connected to EVDD or EVSS via the resistor 92 brst I P Bus reset input 93 LOADSW1 I Loa...

Page 84: ... S87 O Segment output 90 92 COM3 COM1 O Common output 93 VDD Logic section power supply terminal 94 VLCD LCD driver section power supply terminal 95 VLCD1 2 3 VLCD terminal 96 VLCD2 1 3 VLCD terminal 97 VSS GND 98 OSC Oscillating element connection terminal 99 inh I LCD driver inhibit input 100 CE I LCD driver chip enable input 30 31 50 51 80 81 100 1 LC75813E ...

Page 85: ...nable Active at High To be grounded at 47kΩ 17 AMPNS AM PNS IF signal IF signal output for AM PNS circuit 18 LDET O lock detector Active at Low To be pulled up to the VDD at 47kΩ 19 CREQ I current request Active at Low To be grounded at 47kΩ 20 AMINI AM audio input The frequency response and the level are set by connecting an external CR network with terminal AMIN as terminal AMDET r in 50kΩ 21 CO...

Page 86: ...G21 1 SEG25 SEG30 SEG35 SEG41 SEG46 SEG51 SEG57 SEG87 2 SEG62 SEG82 SEG83 SEG84 SEG85 SEG88 SEG87 1 NC COM1B COM2B COM3B SEG78 SEG60 SEG61 SEG63 SEG64 SEG79 SEG73 SEG22 SEG80 SEG81 SEG50 SEG52 SEG53 SEG76 SEG54 SEG77 SEG55 SEG56 SEG58 SEG59 SEG40 SEG42 SEG43 SEG74 SEG44 SEG45 SEG47 SEG48 SEG75 SEG49 SEG21 2 SEG28 SEG29 SEG31 SEG32 SEG33 SEG34 SEG36 SEG37 SEG39 NC NC NC NC SEG38 SEG23 SEG24 SEG26 S...

Page 87: ...5 6 7 8 DEH MG2037ZF XU UC DEH MG2037ZF XU UC GM 2037ZF X1R UC PIONEER H U SUB WOOFER AMP SUB WOOFER INTERFACE SW1 SW1E CLD DEH MG2137ZF XU UC PIONEER H U SPEAKER SPEAKER SUB WOOFER 7 3 EXPLANATION 7 3 1 SYSTEM BLOCK DIAGRAM ...

Page 88: ...2 Power ON bsens L asens L YES bsens Pin 27 asens Pin 21 syspwr L Pin 70 swvdd L Pin 69 Rotary encoder LCD operative Completes power on operation After that proceed to each source operation Source ON asens L MODEL Pin 71 DSP AMP operative 7 3 2 OPERATIONAL FLOW CHART ...

Page 89: ...ctor before shipping Switch ACC OFF and then while simultaneously pressing the preset 2 and preset 5 buttons switch ACC ON When Shipment mode setting is started SHIPMENT on display blinks and SHIPMENT ON for completion of the setting When the Repair is Complete When the Repair is Complete make the CD mechanism ready for transportation Before shipping out the product be sure to clean the following ...

Page 90: ...90 1 2 3 4 1 2 3 4 F E D C B A DEH MG2037ZF XU UC 8 OPERATIONS DEH MG2037ZF XU UC DEH MG2137ZF XU UC ...

Page 91: ...SET CHANNEL RECALL PRESET CHANNEL MEMORY AUTOMATIC PRESET MEMORY MANUAL TUNING UP DOWN CD FM SEEK TUNING UP DOWN 1 2 2 VOLUME POWER ON OFF DISC NUMBER SEARCH UP DOWN CD TRACK SEARCH UP DOWN 1 CD EJECT CD LOAD REVERSE FAST FORWARD REPEAT COMPRESSION DEH MG2037ZF XU UC RANDOM PLAY SCAN ...

Page 92: ...SELECT CLOCK ADJUSTMENT AUDIO MODE UP DOWN AUDIO VOLUME POWER ON OFF FLAT FAIL MODE DIRECTORY MODE SELECT CD TRACK SEARCH UP DOWN CD EJECT CD LOAD REVERSE FAST FORWARD REPEAT COMPRESSION DEH MG2037ZF XU UC RANDOM PLAY SCAN DIRECTORY SEARCH BALANCE FADER TREBLE BASS MUTE CLOCK ADJUSTMENT ...

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