Pioneer AVIC-80DVD Service Manual Download

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PIONEER CORPORATION

4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC.

P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.

PIONEER EUROPE NV

Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE.LTD.

253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2003

K-ZZY. APR. 2003 Printed in Japan

ORDER NO.

CRT3090

DVD NAVIGATION UNIT

Service
Manual

Model No.

Order No.

Mech. Module Remarks

AVIC-90DVD/UC

CRT2890

CX-954

CRT2670

MS2

DVD Mech. Module:Circuit Description, Mech.Description, Disassembly

This service manual should be used together with the manual(s) listed below.

For the parts numbers, adjustments, etc. which are not shown in this manual, refer to the following

manual(s).

AVIC-80DVD

www. xiaoyu163. com

QQ 376315150

TEL 13942296513

TEL 13942296513 QQ 376315150 892498299

http://www.xiaoyu163.com

Summary of Contents for AVIC-80DVD

Page 1: ...IT Service Manual Model No Order No Mech Module Remarks AVIC 90DVD UC CRT2890 CX 954 CRT2670 MS2 DVD Mech Module Circuit Description Mech Description Disassembly This service manual should be used together with the manual s listed below For the parts numbers adjustments etc which are not shown in this manual refer to the following manual s AVIC 80DVD UC www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 ...

Page 2: ...ry CEX1021 Not used 11 Connector CKX1049 Not used 12 Sheet CNM6370 Not used 13 Holder CNS5606 Not used 23 Carton CHG4738 CHG5106 25 Contain Box CHL4738 CHL5106 31 Remote Control Assy CXB9118 Not used 34 DVD ROM CPJ1143 CPJ1152 38 Remote Control Assy Not used CXC2027 39 Screw Assy Not used CZE3169 40 Polyethylene Bag Not used CEG 127 41 Hexagonal Wrench Not used CZE3176 42 Screw Not used RMZ30H060F...

Page 3: ...VD Mechanism Module MS2 CXK6160 CXK6121 103 Grille Unit GXX1229 GXX1227 104 Door Unit GXX1223 GXX1224 REMOTE CONTROL ASSY Page 16 REMOTE CONTROL ASSY SECTION PARTS LIST Part No Mark No Symbol and Description AVIC 90DVD UC AVIC 80DVD UC 1 Remote Control Assy CXB9118 Not used 2 Cover CZN5432 Not used 3 Scroll Stick CZA5047 Not used 4 3D View Stick CZA5085 Not used 5 Remote Control Unit Not used CZX3...

Page 4: ...and Description AVIC 90DVD UC AVIC 80DVD UC IC 110 IC PD6403B PD6444A IC 111 IC PD6404B PD6445A FU 801 Fuse 4A CEK1199 CEK1260 FU 802 803 Fuse 2 5A CEK1209 CEK1258 GPS UNIT Part No Symbol and Description AVIC 90DVD UC AVIC 80DVD UC IC 502 IC PD6362B PD6452A Part No AVIC 90DVD UC AVIC 80DVD UC TEST DISC GGV1059 CNDK LT0102 GGV1132 S 57364 ADJUSTMENT USING THE TEST DISC Page 166 www xiaoyu163 com QQ...

Page 5: ...80DVD UC www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 6: ... flunig under A Hole A Shaft A GEM1024 B GEM1040 Recess Recess Recess All over DVD MECHANISM MODULE G EXPLODED VIEWS AND PARTS LIST www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 7: ...CNV6357 55 Arm CNV6358 56 Gear CNV6361 57 Gear CNV6362 58 61 62 Rack CNV6367 63 Damper CNV6368 64 Arm CNV6369 65 Arm CNV6370 66 Gear CNV6372 67 Holder CNV6374 68 Rack CNV6376 69 Arm CNV6377 70 Arm CNV6378 71 Arm CNV6379 72 Gear Unit CXB5959 73 Holder CNV6383 74 Guide CNV6384 75 Holder CNV6385 76 Lever Unit CXB5943 77 Holder Unit CXB5944 78 Holder Unit CXB5947 79 Frame Unit CXB5948 80 Frame Unit CX...

Page 8: ...80DVD UC www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 9: ...04 S1302 IC 1703 TC7SH04FU IC 1705 TC7SH32FU SRAM FLASH MEMORY IC 1802 BA033SFP IC 1801 BA05SFP VD5 IC 1300 BA5985FM CN1401 CN1701 CN1700 DISCDET EJSNS 22 AMUTE AOUT0 33 16 XRESET EMPH X1500 33MHz A B1 4 C RF RF M SPINDLE MOTOR M CARRIAGE MOTOR M LOADING MOTOR FOP FOM TOP TOM EC CONT COP COM DRIVER BLOCK 9 LOM 10 LOP GBAL TBAL FBAL 66 CLAMP SW 12cm detect SW 8cm detect SW L E ON OFF SW A0 17 D0 15...

Page 10: ...G MOTOR CXC1187 DVD CORE UNIT R FRONT END RF AMP BLOCK DISC DETECT SWITCH DRIVER BLOCK SERVO CONTROLLER BLOCK SERVO CPU I PICKUP UNIT SERVICE DP4 G F2 2 G F1 2 RF SIGNAL FOCUS SERVO LINE TRACKING SERVO LINE CARRIAGE SERVO LINE SPINDLE SERVO LINE CLOCK LINE F T C S CLK F T F T F T F T F T F T F T F T F T F T S S C C S S C C S S C 2 8 3 0 4 7 9 1 6 G F2 2 DVD MECHANISM MODULE 1 2 GUIDE PAGE www xiao...

Page 11: ...LY 3 3V 2 7V E TROLLER BLOCK SERVO CPU I F OPTICAL DISC CONTROLLER BLOCK ATAPI I F ODC CPU I F 1 6 CN2 G F2 2 G F2 2 G F2 2 S C S C CLK CLK CLK CLK CLK 5 www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 12: ...UP UNIT SERVICE DP4 G F 2 2 G F 1 2 RF SIGNAL FOCUS SERVO LINE TRACKING SERVO LINE CARRIAGE SERVO LINE SPINDLE SERVO LINE CLOCK LINE F T C S CLK F T 8 3 0 www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 13: ... CXB5955 M M1 LOADING MOTOR CXC1187 DISC DETECT SWITCH DRIVER BLOCK SERVO CONTROLLER BLOCK F T F T F T F T F T F T F T F T F T S C S C C S S C C S S C 2 8 4 7 9 1 6 G F 2 2 www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com...

Page 14: ...0 POWER SUPPLY 3 3V 2 7V SERVO CPU I F OPTICAL DISC CONTROLLER BLOCK ODC CPU I F G F 2 2 G F 2 2 G F 2 2 CLK CLK 5 www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 15: ...220 PPLY E LER BLOCK ATAPI I F 1 6 CN2 S C S C CLK CLK CLK www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 16: ... 1 2 G F 1 2 G F 1 2 G F G F 2 2 16 1 2 3 4 1 2 3 4 F E D C B A AVIC 80DVD UC DVD MECHANISM MODULE 2 2 www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 17: ...3V CLOCK FREQUENCY 5MHz 3 3V MICRO COMPUTER BLOCK www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 18: ... CH2 CRGDRV Surroundings on inside surroundings on outside 500mV di v 100ms div VHALF VHALF VHALF VHALF VHALF VHALF VHALF VHALF VHALF VHALF 200mV div 2ms div VHALF VHALF VHALF VHALF VHALF VHALF VHALF 8 CH1 RFOUT200mV div 100µs div 0 CH2 BDO 2V div 100µs div Black dot 4 CH1 FD 1V div 100µs div 7 CH2 TD 500mV div 100µs div Black dot 6 CH1 TEY 1 CH2 FEY EDC1 mode set up DVD 500mV div 1s div VHALF VHA...

Page 19: ... PU UNIT REFERENCE www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 20: ...KUP UNIT SERVICE DP4 M2 M3 M1 PCB CONNECTION DIAGRAM DVD CORE UNIT R www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 21: ... CN3251 E CN2 VREF1 GND1 M2 M3 www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 22: ...RE UNIT R F G F L E ON OFF www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 23: ... Q CLAMP 12cm DETECT 8cm DETECT www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 24: ... 1715 Inductor CTF1470 L 1720 Inductor CTF1410 X 1500 Radiator 33 8688MHz CSS1548 X 1700 Ceramic Resonator 4 97MHz CSS1547 S 1301 Spring Switch CLAMP CSN1051 S 1302 Spring Switch L E ON OFF CSN1051 S 1303 Spring Switch 8cm DETECT CSN1051 S 1304 Spring Switch 12cm DETECT CSN1051 RESISTORS R 1102 RS1 16SS3R9J R 1104 RS1 16SS3R9J R 1105 RS1 16SS122J R 1106 RS1 16SS472J R 1107 RS1 16S6201D R 1108 RS1 ...

Page 25: ...10 RS1 16SS102J R 1311 RS1 16S3902D R 1312 RS1 16S0R0J R 1314 RS1 16SS221J R 1321 RS1 16SS221J R 1323 RS1 16SS104J R 1324 RS1 16SS473J R 1325 RS1 16SS273J R 1402 RAB4CQ103J R 1403 RS1 16SS222J R 1404 RAB4CQ820J R 1407 RAB4CQ220J R 1408 RAB4CQ220J R 1410 RAB4CQ220J R 1411 RAB4CQ220J R 1412 RAB4CQ0R0J R 1414 RS1 16SS820J R 1415 RS1 16SS100J R 1419 RS1 16SS103J R 1420 RS1 16SS103J R 1421 RS1 16SS820J...

Page 26: ...28 CKSSYB104K10 C 1129 CKSSYB104K10 C 1130 CCSRCH102J50 C 1131 CCSSCH120J50 C 1133 CCSRCH561J50 C 1134 CKSSYB104K10 C 1136 CCSSCH101J50 C 1137 CCSSCH101J50 C 1138 CCSSCH101J50 C 1139 CKSSYB104K10 C 1140 CKSSYB103K16 C 1141 CKSSYB104K10 C 1142 CKSSYB104K10 C 1143 CKSSYB473K10 C 1144 CKSSYB473K10 C 1145 CKSSYB103K16 C 1146 CKSSYB473K10 C 1148 CKSSYB103K16 C 1201 CKSRYB105K10 C 1202 CCSSCH101J50 C 12...

Page 27: ...K10 C 1711 CKSSYB104K10 C 1712 CKSSYB103K16 C 1714 CKSYB106K6R3 C 1715 CKSSYB104K10 C 1719 CKSSYB471K50 C 1720 CKSSYB103K16 C 1721 CKSSYB104K10 C 1722 CKSSYB103K16 C 1728 CKSSYB104K10 C 1729 CKSSYB104K10 C 1730 CKSSYB104K10 C 1753 CKSRYB104K16 C 1801 CKSRYB474K10 C 1802 CKSRYB474K10 C 1803 CKSRYB474K10 C 1804 22µF 6 3V CCH1300 C 1805 22µF 6 3V CCH1300 C 1808 CSZSC101M10 C 1810 CCSRCH102J50 C 1812 ...

Page 28: ...the reference voltage is connected to GND by mis take turn the regulator OFF immediately or turn the power OFF Remove the filters and wires used for measurements only after the regulator has been turned OFF After the power supply is turned on regulator ON the following adjustment and measurement are promptly done Whenever the product is in the test mode the software will not take any protective ac...

Page 29: ...CAV orCD x 1CLV 4X00 0000 3C00 0000 4A00 0000 Jump 4B00 0000 ID display Track number display 4000 0000 4X00 0000 Error Rate Focus Gain Coefficient Tracking Gain Coefficient AS normalization adjustment feature Operation while key is being pushed Operation while key is being pushed Operation while key is being pushed Operation while key is being pushed 2B00 0000 2C00 0000 Please refer to the next pa...

Page 30: ...0X90 Drrerent region disc DFFERENT REGION DISC 0XFF Undefined error Error FF Error code of read error Part of XX Error Code Contents Display 0X99 Data cannot read Please condirm the disc 0X80 The address cannot be found Please condirm the disc 0X90 Focus error Please condirm the disc 0X91 Spindle lock NG DVD is stopping because mechanism detected abnormality 0X92 Carrige home NG DVD is stopping be...

Page 31: ... chassis replacement 4 Pick up unit main shaft replacement 5 Pick up unit sub shaft replacement Measurement device and tools Oscilloscope Allen key wrench 40 pin flexible extension Adhesive material GEM1033 Screw rock GYL1001 Disk used GGV1018 Measurement reference GND1 Measurement point RFOUT www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q T...

Page 32: ... for adjustments GGV1018 5 Set the disk type to single layer DVD in the front end test mode turn the power ON and then move the pick up to the middle radius 6 LD ON 7 Close in the focus Do not carry out T Bal adjustment and Tracking close 8 Maximize the level by slightly turning the skew adjustment screw A while looking at the RF waveform level on the oscilloscope Next maximize the level by turnin...

Page 33: ...nit with the main shaft attached GENERAL INFORMATION DIAGNOSIS DISASSEMBLY Removing the DVD Core Unit R 1 Bring the mechanism to a locked position disk load standby position 2 Turn the mechanical module upside down 3 Set the pick up flexible cable to a shorted position on the land end the other is auxiliary and turn the SW knob in the direction opposite to OP see fig 2 4 Remove the pick up flexibl...

Page 34: ...SS CVDD X2 X1 CLKOUT CKSEL ADSCENS ADSCENC CONT OEIC XODCINT1 XODCINT0 CDLOCK FG D0 D15 A0 A20 WAITODC XLWR XUWR LOAD XRD CD DVD VERENT XUCHKENT XUBE XLBE EJECT DACINPUT FS44_48 XCSODC DISCDET RESERVED XCSAVR XCSFLSH BUSISO XCSAVW XCSSRAM BMUTE AMUTE OPENSENS EJECTSENS CRGADIN FOK RFENV DISCSENS TEMP EMPH DISCSET VCONTA VCONTB MCKENA DTR EDCF TMODE XADSCRES XAVRES LTFEP PE5324C IC IC s marked are ...

Page 35: ...9 DQ1 28 DQ8 DQ0 oe A15 1 25 26 27 NC A5 DQ3 DQ5 DQ14 A 1 A0 A17 Address output DQ0 DQ15 Data input output ce Chip enable input oe Output enable output we Write enable output reset Connect to VCC RY by Not used byte Connect to VCC VCC Supply voltage VSS GND NC Not used RY by PD6378D www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296...

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