Pioneer 1200, Maintenance Service Manual

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MC012C-AS00 TRANSAXLE: HYDRAULIC AND PARK BRAKE SYSTEMS Brake Shoe Removal
2003 Pioneer 1200/1200SE Gasoline Vehicle Maintenance and Service Manual Page 6-9
6
REAR BRAKE SHOE REMOVAL
1. Remove the brake drum. See Rear Wheel Brake Drum Removal on page 6-8.
NOTE: It is recommended that the wheel bolt flange (22) be removed prior to brake shoe removal
(Figure 6-5, Page 6-9).
2. Remove rubber boot (26), large flat washer (23), cotter pin (25), and locking cap (27) (Figure 6-5,
Page 6-9).
3. Remove the flanged nut (24) and large flat washer (23) from the axle end.
4. Slide the wheel bolt flange (22) off of the splined axle end.
5. Use pliers or a brake tool to rotate the cup washer and compression spring assembly 90° and remove
the cup and spring from each brake shoe (Figure 6-6, Page 6-9).
NOTE: The brake shoes are under spring tension and can release suddenly when cup and spring assem-
blies are removed.
6. Pull brake shoes and tensioning springs from the brake cluster assembly (Figure 6-7, Page 6-9).
7. Repeat steps 1 through 6 for the opposite rear wheel if necessary.
Figure 6-4 Rotate Front Spring Cups Figure 6-5 Rear Wheel Bolt Flange Assembly
Figure 6-6 Rotate Rear Spring Cups Figure 6-7 Remove Brake Shoes
24
27
25
26
23
22