Pioneer Eclipse SPEEDSTAR ST21KWA Operator'S Manual Download Page 12

5

NOTE: 

A damaged pad holder rotating at high

speeds may be an extreme  hazard if it should come
apart.

4.  Pull center from new pad, center pad on pad 

holder and secure with centering device.

5.  Press pad onto velcro.
6.  Return machine to upright position.

Emptying the Dust Bag

1. Grasp the dust bag cover at each end and lift up to

disengage the cover from the retaining clips.

2. Pull dust bag downward off dust tube by holding at

the front and pulling down and to the rear to remove.

3.  Empty bag by rubbing or gently tapping on sides, in

a downward motion, to loosen soil trapped on sides
of bag.  For heavy soil, turn bag inside out to clean.

4. Reinstall bag in pontoon by hooking elastic edge

onto back of dust tube lip, and fitting elastic around
dust tube.

5. Slip the back end of dust bag over the bag retainer

bar (the bar that crosses the bottom rear edge of the
bag cover). Align the cover retaining slots with the
retaining clips and push the cover down to secure in
place.

Storage

Only authorized, trained personnel should have access
to propane cylinders and machines.
1. 

Remove propane fuel cylinder when not in use
and store it outside in a storage cage in 
accordance with NFPA Section 5 or Subsection
9.5.2 of CAN/CGA B149.2. Do not release or bleed
propane inside the building.

Please consult  your local Fire Marshal to ensure
that you are in compliance with local fire codes.

2.  Store machine away from objects that may fall and

damage it.

3.  Never store burnisher or fuel cylinders near an open

flame or heat producing device.

4.  Make sure burnisher is cleaned properly before 

storing.

5.  Never store burnisher with cylinders installed, or

store spare cylinders in an enclosed van or trailer.

Repacking

1.  Use shipping and package information attached to

packing slip to repack machine.

2.  Store machine in a dry location.  Temperature not to

exceed 500C.

Transportation

When transporting a propane powered floor burnisher
with the fuel cylinder installed, the cylinder should be
securely fastened  with the service valve closed and the
burnisher should be secured in the vehicle. Any propane
fuel cylinders not installed should be securely fastened
to avoid movement and damage. The service valves
should be closed. Never store burnishers with cylinders
installed, or store spare cylinders in an enclosed van or
trailer. It is a good practice to check propane cylinders
for overfilling before transporting them.   If overfilled,
correct before loading them in the vehicle by venting the
excess propane outside in a safe area using the fixed
liquid level gauge.

Operating Instructions

Summary of Contents for SPEEDSTAR ST21KWA

Page 1: ...edad próxima Cada operador debe ser entrenado en la operación de esta máquina antes de ser permitido utilizarla Ponerse en contacto con el servicio de Amano Pioneer Eclipse 1 800 367 3550 o 1 336 372 8080 o un distribuidor autorizado por Amano Pioneer Eclipse para investigar sobre el entrenamiento o para solicitar un manual Manquer de lire et de comprendre ce manuel d utilisation avant l utilisati...

Page 2: ...ne Serial Number Important Phone Numbers Medical Emergency Police Fire Department FOR YOUR SAFETY IF YOU SMELL GAS 1 Open window 2 Don t touch electrical switches 3 Extinguish any open flame 4 Immediately call your gas supplier FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance ...

Page 3: ...injury WARNING Failure to follow the instructions and warnings appearing in this operating manual or on machine labels may result in serious injury to the person using the machine and possibly to other persons and property NOTE This machine is manufactured for commercial use only Propane powered floor burnishers are designed and manufactured for ultra high speed commercial floor burnishing only Th...

Page 4: ...61 cm Pad Speed 1800 RPM Width 26 25 66 7 cm Length 51 130 cm Engine Kawasaki 17 HP Starting 12 V Battery Weight 220 lbs 100 kg Handle Bent Tube with Bail Deck Cast Aluminum Vibration Less than 2 5 m s Sound Level 87 dB A ST28KWA E Pad Size 28 71 1 cm Pad Speed 1700 RPM Width 30 76 2 cm Length 54 137 cm Engine Kawasaki 17 HP Starting 12 V Battery Weight 225 lbs 157 kg Handle Bent Tube with Bail De...

Page 5: ......

Page 6: ... Repacking 5 Transportation 5 Scheduled Maintenance 6 General Maintenance Procedure Fuel System 7 Adjusting the Regulator 7 Engine Dust Filter 7 Carburetor Air Filter 7 Fuel Hose and Connections 7 Engine Maintenance 7 Cooling Fins 7 Head Bolts 7 Changing Oil 7 Belt Maintenance 8 Adjusting the Handle and Rok Bak 8 Battery Maintenance and Replacement 9 Installing Removing the Dust Skirt 9 Adjusting ...

Page 7: ......

Page 8: ... powered floor machines manufactured by Amano Pioneer Eclipse meet the OSHA Time Weighted Average TWA standard for noise we strongly recommend that hearing protection be worn by the operator Use and Care All machines manufactured by Amano Pioneer Eclipse come with a detailed Operator s Manual Safety dictates that before using any new equipment it is important to read and understand the Operator s ...

Page 9: ...supported independent of the machine 1 68 m 66 in above the test surface 25 cm 10 in to the right and left centerline of the operator s position and 20 cm 8 in to the rearmost point of the handle with the handle in the most forward position z The sound level meter is observed for a minimum of 5 seconds or until a stabilized reading is obtained The maximum repeatable sound level observed during the...

Page 10: ...upright position to allow the burnisher to be rocked back for easy pad change See page 8 Rock the burnisher to the vertical position from the front of the unit The burnisher must be off prior to using the RokBak Tilt System Filling the Safe Fill Fuel Cylinder Amano Pioneer Eclipse uses the 20 lb capacity aluminum safe fill cylinder which meets the D O T 4E240 standards These cylinders are also lis...

Page 11: ...ler Upon starting the engine the YELLOW SAFE SENSE LED light will flash for 3 minutes during a warm up period After that it will be off unless a warning is being signaled If the carbon monoxide in the exhaust is approaching an elevated level the YELLOW alert light will flash indicating service is needed The machine will continue to operate safely in this mode but should be serviced as soon as poss...

Page 12: ... 5 or Subsection 9 5 2 of CAN CGA B149 2 Do not release or bleed propane inside the building Please consult your local Fire Marshal to ensure that you are in compliance with local fire codes 2 Store machine away from objects that may fall and damage it 3 Never store burnisher or fuel cylinders near an open flame or heat producing device 4 Make sure burnisher is cleaned properly before storing 5 Ne...

Page 13: ... or after each use 2 Refer to General Maintenance Procedures 3 These items should be serviced by an authorized Amano Pioneer Eclipse Service Center 4 Refer to Engine Manufacturer s Owner s Manual for recommended replacement 5 Always enter maintenance performed in Service Log Book 6 Routine Maintenance 7 Refer to Engine Service Manual ...

Page 14: ...s by spreading soapy water solution around all the connections while the service valve is turned ON and the fuel system is pressurized b Fixing Leaking Joints 1 Uncouple bad joint and clean it Then apply pipe sealing compound Loc Tite Pipe Sealant with Teflon or equivalent to the clean joint 2 Recouple the joint finger tight plus 1 2 turn 3 Recheck for leaks using soapy water solution Watch for bu...

Page 15: ...ced To check for the proper tightness squeeze the belt together The belt should depress between 1 4 0 6 cm and 1 2 1 3 cm Always use the recommended belt size Removing the old belt 1 In order to access the pad driver pulley the pulley cover must be removed Be sure to note the orienta tion of the cover because the bolt pattern aligns only in one position 2 Remove the belt by turning the spindle wit...

Page 16: ...equipped with wheel brackets that allow the wheels to be moved forward or backward To reduce weight on the pad the wheels can be moved for ward or to add weight moved to the rear This feature aids the operator in adjusting the machine for different types of floor finish It can also help in bal ancing the machine if a steel tank is used in place of an aluminum cylinder NOTE Aluminum cylinders with ...

Page 17: ...nt vacuum Defective spark plug Defective coil Blown head gasket 3 Engine lacks power Insufficient vacuum Dirty air filters Governor needs adjusting Leaking head gasket No compression worn rings 4 Smell of burned rubber Belt out of adjustment check automatic tensioner 5 Machine vibrates Loose nuts Pad not centered 6 Machine Bogs Down when in use Operator bearing down too hard Dirty air filters 7 Ma...

Page 18: ...11 Safe Fill Cylinder Head Layout Machine Drawings and Parts Lists ...

Page 19: ...he engine To shut the engine down turn off the gas When the engine stops turn the switch to OFF Total Engine Hours NOTE Any light that is on when the engine stops will remain illuminated for 20 seconds to indicate the reason for machine shut down RED SafeSense SERVICE If carbon monoxide levels exceed a pre set level the light will flash The machine will shut down after the light flashes continuous...

Page 20: ...13 Wiring Diagram Schematic ST21KWA E ST24KWA E ST28KWA E 012507 ...

Page 21: ...14 Deck Sub Assembly SpeedStar 072805 ...

Page 22: ...4 MP095200 Padholder 21 Complete Asm 1 MP047500 Padholder 24 Complete Asm 1 MP032500 Padholder 28 Complete Asm 1 REF PART DESCRIPTION QTY 135 PD006021 Pad 21 Blue Blend 1 PD006024 Pad 24 Blue Blend 1 PD006028 Pad 28 Blue Blend 1 136 NB9319 Screw Cap BH 1 4 20 x 1 1 4 6 137 NB3350 Washer Flat 1 4 14 138 TB1012 Flexi Disc w Lip 21 1 MP195800 Flexi Disc w out Lip 24 28 1 139 NB5700 Washer 755 x 1 005...

Page 23: ...16 Bulkhead Sub Assembly SpeedStar 022709 ...

Page 24: ...0 MP021703 Painted Cylinder w Decal 1 341 MP099700 Regulator Assembly 1 MP099701 Regulator Assembly E Models 1 REF PART DESCRIPTION QTY 342 MP038300 Battery Cover Molding 1 343 NB6110 1 4 Lock Washer 4 344 MP045500 Pipe Insulation 1 2 I D 3 8 Wall 1 345 MP026300 8 x 25 Spacer 8 346 SS3505 Foam Seal 2 347 SA008600 SafeSense Module Kit 1 348 MP4500 Quick Rego Female Coupler 1 349 MP4340 12 Regulator...

Page 25: ...18 Regulator Sub Assembly SpeedStar 012507 ...

Page 26: ...Rego Female Coupler 1 349 MP4340 12 Regulator Hose 1 MP4300 Hose 18 Regulator E Models 1 350 MP317500 Fuelock 12V Asm 1 352 MP4320 48 x 6 Reg to Fuelock Fitting 1 353 MP027200 Fitting 90 Deg Elbow 1 4 x 1 4 NPT 2 354 MP027100 Fitting Extension 1 4 x 1 4 NPT 1 355 MP4330 54 x 6 Reg to Fuelock Fitting 1 358 MP019500 1 8 NPT 1 4 Hose Barb 1 359 NB2460 5 32 Vacuum Hose 1 360 MP018900 1 8 NPT 3 8 Hose ...

Page 27: ...20 Engine Sub Assembly SpeedStar 022503 ...

Page 28: ...B9267 Washer Flat 5 16 4 218 KA110137001 Air Precleaner 1 223 MP120500 Muffler Bracket 1 224 KA110137006 Air Filter Element Kawasaki UL 1 225 NB3265 Nut Lock 5 16 18 3 226 MP019200 Oil Pressure Switch 1 228 NB000100 Screw HH 5 16 18 X 1 3 4 4 229 MP043100 Engine Air Intake Seal 1 230 KA461F0800 Lock Washer 4 231 MP072300 Valve Drain Oil 1 232 MP4515 Tubing Drain Oil 25 233 NB52816 Screw BH 1 4 20 ...

Page 29: ...es only approved Kawasaki oil Contact your Amano Pioneer Eclipse distributor for more information regarding this optional extended warranty program 5 Valve train warranted by Amano Pioneer Eclipse for 1 year 6 Electric motors warranted by motor manufacturer 7 Deck Frame warranted by Amano Pioneer Eclipse for 5 years THE OBLIGATION OF AMANO PIONEER ECLIPSE CORPORATION 1 The obligation of Amano Pion...

Page 30: ...ww pioneer eclipse com Article Serial DOM Built in NC USA CE Certification applies only to machines for export with SafeSense as indicated by KWAE extension on part number Machine Directive 98 37 EC as amended by Directive 89 392 EEC Directive 91 368 EEC Directive 93 44 EEC and by Directive 93 68 EEC ...

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