background image

 

Product Description 

Scope of Delivery 

Please compare the delivery note with the scope of delivery: 

 

HYPROLYSER

®

 system 

 

Operating Instructions 

 

Optional - dosing pump/s, accessories. 

 

Design and Function 

 

Structure of the Device 

 

HYPROLYSER

®

 COMPACT 240/480 SKID                       

 

 

 

Item

Description

1

Electrolyser

2

Water flow management control module

3

Electric supply isolator

4

Control panel

5

Salt saturator / hopper

6

Visual salt level indicator and brine saturation 
chamber

7

Ventilation exhaust

8

Product storage tank

9

Floor standing skid and integrated spill 
containment

Summary of Contents for HYPROLYSER Compact 240

Page 1: ...e a buildup of flammable gases which can result in FIRE OR EXPLOSION NOTICE TO USER This pest control product is to be used only in accordance with the directions on the label It is an offence under t...

Page 2: ...SER Compact 240 Electrolysis system for on site hypochlorite generation User Guide EN Read and refer to the operation and maintenance instructions before start up To be held for further reference ver1...

Page 3: ...OF CONTENTS INTRODUCTION 4 SAFETY INFORMATION 5 INTENDED USE WARRANTY INFORMATION 6 7 PRODUCT DESCRIPTION 8 9 TECHNICAL DATA 10 11 INSTALLATION 12 15 START UP 16 17 OPERATION 18 MAINTENANCE AND CLEANI...

Page 4: ...OL PRODUCT ACT WARNING Operating the On site Electrolytic Chlorination System Hyprolyser Model Compact 240 480 without water flow through the cell can cause a buildup of flammable gases which can resu...

Page 5: ...mation on the responsibilities of supervision and the observance of operational specifics e g concerning labour organizations operational sequences and appointed personnel Besides the operating manual...

Page 6: ...in how to handle the device knowledge of safety equipment and the way this equipment functions knowledge of these operating instructions particularly of safety instructions and sections relevant for t...

Page 7: ...solution produced is 0 6 0 1 Cl2 by weight Device Revision This operating instruction manual applies to the following devices Device Month year of manufacture HYPROLYSER Compact 240 Compact 480 models...

Page 8: ...essories Design and Function Structure of the Device HYPROLYSER COMPACT 240 480 SKID Item Description 1 Electrolyser 2 Waterflowmanagementcontrolmodule 3 Electric supplyisolator 4 Controlpanel 5 Salts...

Page 9: ...ing pump optional extra The batching process is continued automatically until the product storage tank 8 is filled The filling of the product storage tank and the batching process is managed automatic...

Page 10: ...tion class IP 54 Connection Dimensions Description Size HYPROLYSER Water connection BSPm x 8mmOD push fit tube adaptor Water softener connections 3 4 BSPm Hydrogen vent line 2 63mm uPVC solvent socket...

Page 11: ...th salt and for maintenance Follow installation procedure Perform the following steps 1 Place the skid unit into its intended permanent position allowing sufficient space to connect services to the co...

Page 12: ...the unit 3 A softened water sample tap should be fitted to the pipe work between the water softener and the Hyprolyser to enable regular testing of the softened water 4 Connect the softener water outl...

Page 13: ...ble below so that the airflow volume can be maintained above the minimum of 40m3 per hour Vent pipe length Minimum duct size 15m 2 63mm 15m 3 90mm 30m 4 110mm For vent lines longer than 30m use wide r...

Page 14: ...ent point 2 Provide and fix appropriate signage at the vent point in accordance with local rules standard ventilation installation complete Electrical Installation Precondition for action Unit located...

Page 15: ...a reliable softened water supply is available The salt saturator is filled with a pre charge of the correct specification of granular salt Four 4 litres of cold preferably softened water has been man...

Page 16: ...1v 100A Hyprolyser Compact 480 24v 1v 100A The DC volts reading may take several hours to stabilize on initial commissioning owing to the water brine solution strength stabilising 12 Using a DC clamp...

Page 17: ...ly the screen will display REMOTE INHIBIT The system will not resume automatic operation until the remote inhibit function is released Softener Regeneration Failure to provide a softened feed water su...

Page 18: ...heck Test Replace hydrogen gas sensor 5 yrs Technician Major overhaul Clean Water Flow Restrictor The flow restrictor may occasionally be compromised due to sediment fouling carried in via the water s...

Page 19: ...the tube fitting Ensure the tube fully engages into the tube fitting to make a water tight seal 5 Start up the system The solenoid valves have been successfully checked replaced Hydrogen Gas Detector...

Page 20: ...tart up 7 Ensure the electrolyser chamber window is refitted correctly back into position 8 Ensure the water supply is turned on to the system 9 Perform start up Gasket replacement successfully carrie...

Page 21: ...ther spillage 3 Connect the acid wash cleaning system to the electrolyser in accordance with the operating instructions provided with the HYPROLYSER acid washing kit 4 Completely rinse out and drain t...

Reviews: