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Pinion C-Line C1.12, Owner'S Manual

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Pinion C-Line C1.12 Owner'S Manual Download Page 23

InstallatIon work

23

0,4

 

N·m (4

 

lbf·in) max.

3,5

 

mm

24

CLICK !

25

6

Î

Î

put on cable box cover 

(6)

.

•

•

the replacement of the shifting cables is complete.

Î

Î

pull bit 

(1)

 out of the rotary shifter cover if necessary and insert it into its seat inside the rotary 

shifter.

Î

Î

hook rotary shifter cover 

(3)

 in at top and put on.

Î

Î

tighten housing screw 

(2)

 with a tightening torque of 0.4 n·m (4 lbf·in).

Î

Î

test shifting function, if necessary adjust cable tension with the adjusting screws – see 

adjustIng 

shIftIng

, page 14.

1

3

2

Summary of Contents for C-Line C1.12

Page 1: ...Owner s manual...

Page 2: ...Pinion GmbH 2018 All rights reserved Printed in Germany 08 2018 Inhalt www technische redaktion de www pinion eu...

Page 3: ...Oil change 15 Oil change data 35 Installation work Installing rotary shifter 16 Installing or replacing shifting cables 17 Installing Pinion chain tensioner 24 Adjusting chain tension Pinion chain ten...

Page 4: ...ion video on the topic at https pinion eu en service videos For direct access scan the QR code see Service videos page 32 Warning instructions This instruction warns of a hazardous situation which if...

Page 5: ...serious injury Keep this manual for other users of your Pinion product Make sure that every user reads understands and observes this manual If you ever sell or give away your Pinion product give this...

Page 6: ...295 Gear steps constant 17 7 24 3 Ratio in 1st gear 1 82 0 95 Ratio in the fastest gear 0 30 0 32 Oil volume type ml oz 60 2 0 Pinion Input torque max N m lbf in 250 2213 Rider weight max kg lb 110 2...

Page 7: ...5 13 dry Rotary shifter housing clamping screw 2 18 dry Rotary shifter cover housing screw 0 4 4 dry Shifting cable clamp screws 0 4 4 dry Oil drain plugs 3 27 dry Pinion chain tensioner retaining scr...

Page 8: ...nstallation maintenance A gearbox damaged as a result of faulty or non approved installa tion may cause an accident Don t overestimate your technical ability Have all installation and maintenance work...

Page 9: ...peaks Never ride with your Pinion gearbox if damage to the gearbox housing cranks etc is visible unusual noises can be heard or if you have any doubts the condi tion of the gearbox Have your Pinion ge...

Page 10: ...correctly tensioned Never ride with your Pinion gearbox if damage to the gearbox housing cranks etc is visible unusual noises can be heard or if you have any doubts the condition of the gearbox Have...

Page 11: ...ept when shifting between each of the sub units At these points the pressure on the pedal must be momentarily released Always reduce the pressure on the pedal during downshifts 12 11 10 01 C1 12 When...

Page 12: ...erial damage by penetration of water Never use a pressure cleaner or steam cleaner to clean your bicycle the seals in the bicycle components cannot withstand this pressure Be careful even if you use a...

Page 13: ...ifting cables shifting cable outer sleeves chain belt chain ring and sprocket or belt sprockets renew if necessary Check shifting cables for tension and freedom of movement adjust or renew if necessar...

Page 14: ...ion is increased Force required is increased or Screw in both adjusting screws revolution clockwise Cable tension is reduced Play on the rotary shifter is increased the shifting operation is less imme...

Page 15: ...nly Remove the cable box cover do so by prying it off carefully in the area of the lugs using a flat blade screwdriver 3 N m 27 lbf in max 3mm 10 1 Place the bicycle or secure it in the repair stand s...

Page 16: ...nterfere with the brake lever blade In the event of a fall it is advantageous if the brake lever blade can twist This reduces the danger of irreparable damage including the handlebar Tighten the clamp...

Page 17: ...essary During installation of the shifting cables you will need to move the sun gear of your Pinion gearbox so it is a good idea if the right crank and chain ring are fitted This makes it much easier...

Page 18: ...y in the area of the lugs using a flat blade screwdriver Unscrew and remove the retaining screws 7 of the cable box mark the holes used position of the cable box ring with a waterproof pen or similar...

Page 19: ...19 CLICK CLICK STOPP 10 Hold crank and chain ring in position Rotate sun gear 10 clockwise to the stop with a 3mm Allen wrench 1st gear is engaged 16 Insert new shifting cables through the holes in th...

Page 20: ...tput 1 onto cable pulley 1 turns Wind right shifting cable output 2 onto cable pulley turn Hold the shifting cables with the cable pulley with 1 hand so the shifting cables cannot unwind 19 Guide the...

Page 21: ...max 2 5mm 21 7 Put on cable box ring with cable pulley in the marked position Tighten retaining screws 7 with a tightening torque of 1 5 N m 13lbf in The shifting cables have a tendency to come unspli...

Page 22: ...wire cutter Pull the cable clamp out of its seat somewhat Then it will be easier to cut off the end of the shifting cable Following that make sure that the cable clamp is once again located in its se...

Page 23: ...bit 1 out of the rotary shifter cover if necessary and insert it into its seat inside the rotary shifter Hook rotary shifter cover 3 in at top and put on Tighten housing screw 2 with a tightening tor...

Page 24: ...transfer the tension effect in full to your bicycle chain in the position that you select but also cannot contact the chain stay or tyre of your bicycle at any position Remove chain Remove crank and c...

Page 25: ...e chain and take it off the chain ring and sprocket Disconnect the spring leg 1 at the tension mechanism 2 Rotate the tension mechanism forward The screw 3 of the spring shaft is accessible 4N m 35 lb...

Page 26: ...ket and chain always wear on opposite sides during use This means that the drive might stop working without problems chain disengages more noise if only one of these parts is replaced We recommend alw...

Page 27: ...g 5 and contact surfaces on the gearbox side and the chain ring 6 or spider 7 disc 8 and lock ring 3 are clean and free from old grease Lightly grease the toothing 5 Put on the chain ring or spider wi...

Page 28: ...k and push it manually on the input shaft to the stop if necessary carefully spread it with a wide screwdriver do not use any impact tools hammer etc Screw in central crank screw 1 and tighten with a...

Page 29: ...cturer s instructions The basic rule for the length of a bicycle chain or toothed belt is as short as possible and as long as necessary The function and adjustment range of your tensioning system and...

Page 30: ...sively allowed to be moved in a specialist workshop authorised by Pinion or by Pinion itself Incorrect installation may distort and damage the gearbox Make sure that all 4 key sleeves 1 fig 37 38 are...

Page 31: ...le frame The gearbox retaining screws are allowed to be reused providing they have been cleaned and have fresh screwlock medium strength applied to them 3 6 5 4 T30 2 1 39 Stainless steel screws will...

Page 32: ...www pinion eu Installing cranks chain ring spider www pinion eu Removing cranks chain ring spider www pinion eu Installing Pinion chain tensioner www pinion eu Removing Pinion chain tensioner Overview...

Page 33: ...ng the gearbox modifications etc is not included We also do not accept liability for immediate or consequential damages arising from negligence In case of damage first contact the dealer from which yo...

Page 34: ......

Page 35: ...ve oil changes performed by a specialist work shop but they must be done proficiently so as to avoid the possibility of claims on the grounds of liability for material defects Gearbox serial no Purcha...

Page 36: ...made in germany Pinion GmbH I Heerweg 15 A I 73770 Denkendorf I info pinion eu...

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