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Page 1: ...1 PORTAGE MAIN OUTDOOR WATER FURNACE Optimizer 250 Wood Gasification Unit Installation and Operation Manual Please save these instructions and refer to them for safe and efficient performance...
Page 2: ...ectrical Connections 6 Start Up 7 Setting 7 Operation Instructions 8 Saving Tips 8 Corrosion Control 9 Creosote Control 9 Ash Disposal 9 Safety Warnings 9 Maintenance Fan Damper Assembly 9 10 Connecti...
Page 3: ...the full benefits of heating your home other buildings and your domestic water in a safe and efficient way We also recommend that you consult and comply with your local electrical plumbing and fire co...
Page 4: ...ng heating systems as described later on You can also add a water to water heat exchanger to your system to provide you with all your domestic hot water requirements to increase your fuel savings cons...
Page 5: ...ances to combustible materials are Back Sides Forty eight 48 inches 122 cm Front Sides Forty eight 48 inches 122 cm Top Eighteen 18 inches 46 cm Flue Pipe Eighteen 18 inches 46 cm Note Adequate space...
Page 6: ...water in the heating loop s Ensure water trap and discharge pipe are properly installed and unobstructed to release any pressure build up in the outdoor water furnace CORROSION CONTROL To control cor...
Page 7: ...he chimney and make sure it is clear from any obstructions Set the aquastat to the highest temperature setting on the dial 180 F as described under SETTING When the water temperature reaches this set...
Page 8: ...chamber at max burn you should see a very intense flame like a blow torch exiting the fire pot For this process to work efficiently the wood has to be dry and of smaller diameter 3 to 4 inches Experie...
Page 9: ...fires We recommend inspecting the chimney once a month during the heating season and removal of creosote linings to reduce chimney fire hazards Green or unseasoned wet wood or wood that is not covered...
Page 10: ...vance of the instructions contained in this Manual would assist you in maintaining the outdoor water furnace in good and safe working conditions ALWAYS SHUT OFF THE POWER SUPPLY prior to performing an...
Page 11: ...M A water to water heat exchanger will be required to replace your existing boiler and provide you with all the comfort you require Your existing boiler would be used as a back up when required Refer...
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Page 16: ...16 Ground Ground Line 1 Nuetral 160 Green Switch Fan Black Actuater Toggle switch on front off Boiler Wiring Diagram...
Page 17: ...re Operation SF establishes how the A419 control s output relay operates the equipment in the event of a sensor or sensor wiring failure The user may select to run the equipment continuously or to shu...
Page 18: ...operation use the following method 1 Press and hold Menu until the display changes to flashing SP This takes about 2 seconds 2 Press Up or Down arrows repeatedly until the desired function is display...
Page 19: ...4 to 100 C 30 DIF Differential 1 to 30 F or C in 1 degree increments 5 ASD Anti short cycle Delay 0 to 12 in 1 minute increments 1 OFS Temperature Offset 0 to 50 F or C in 1 degree increments 0 SF Sen...
Page 20: ...ouse malfunction Ash door not shut tight Clean lube and re install Clean metal to metal surface Check Aquastat Check Thermostat Check gasket on ash door Water Boiling Fan running constantly Aquastat m...
Page 21: ...er value at any time Piney Manufacturing Ltd reserves the right to replace or repair the parts at its sole discretion In addition to the warranty above the Piney Manufacturing Ltd warranty does not co...
Page 22: ..._____________________________________ Address ________________________________________________________________ Dealer s Signature ________________________________________________________ Date ________...
Page 23: ...23 Records Notes...
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