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PZW

Operating Manual PZW
19157-EN-07

10

Installation

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The unit should be installed in a control cabinet with a protection type of at least IP54.

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Use the notch on the rear of the unit to attach it to a DIN rail (35 mm).

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When installed vertically: Secure the unit by using a fixing element (e.g. retaining
bracket or end angle).

Wiring

Please note:

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Information given in the "Technical details" must be followed.

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The output 17-18 is a safety contact, outputs 25-26, 35-36 are auxiliary contacts (e.g.
for display).

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Do 

not

 use auxiliary contacts 25-26, 35-36 for safety circuits!

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To prevent contact welding, a fuse should be connected before the output contacts (see
Technical details).

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Do not connect undesignated terminals.

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Calculation of the max. cable length l

max 

in the input circuit:

R

lmax

R

/ km

I

max

 =

R

lmax

 = max. overall cable resistance (see Technical details)

R

l

 / km = cable resistance/km

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Use copper wire that can withstand 60/75 °C.

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Sufficient fuse protection must be provided on all output contacts with capacitive and in-
ductive loads.

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Do not switch low currents using contacts that have been used previously with high cur-
rents.

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Ensure the wiring and EMC requirements of EN 60204-1 are met.

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On 24 VDC devices:
The power supply must comply with the regulations for extra low voltages with protect-
ive electrical separation (SELV, PELV) in accordance with VDE 0100, Part 410.

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In devices for 24 V DC shorts between the input circuit and feedback loop or earth
faults in the feedback loop can damage the unit. We recommend the use of a short cir-
cuit-proof supply voltage with current limitation.

Summary of Contents for 774015

Page 1: ...PZW Operating Manual 19157 EN 07 Safe monitoring relays...

Page 2: ...nta tion will be gratefully received Source code from third party manufacturers or open source software has been used for some components The relevant licence information is available on the Internet...

Page 3: ...sposal 6 For your safety 7 Unit features 7 Safety features 7 Block diagram terminal configuration 8 Types AC 8 Types DC 8 Function description 9 Installation 10 Wiring 10 Preparing for Operation 11 Co...

Page 4: ...rtant is identified as follows DANGER This warning must be heeded It warns of a hazardous situation that poses an immediate threat of serious injury and death and indicates preventive measures that ca...

Page 5: ...s The category that can be achieved in accordance with EN ISO 13849 1 depends on the category of the base unit PZW may not exceed this The following is deemed improper use in particular Any component...

Page 6: ...tems and machines the person has to be informed of the state of the art and the applicable national European and international laws directives and standards It is the company s responsibility only to...

Page 7: ...itive guided relay outputs 1 safety contact N O pulsing 2 auxiliary contacts N C pulsing LED display for Supply voltage Switch state safety output 12 pulse times set via rotary switch Feedback loop fo...

Page 8: ...774048 Insulation between the non marked area and the relay contacts Basic insulation over voltage category III Protective separation overvoltage category II Types DC UB 24 VDC Order no 774019 774042...

Page 9: ...as long as the set delay time tv pulse time When the input or feedback loop is interrupted prematurely the time sequence is cancelled The safety contact 17 18 will open and the auxiliary contacts 25...

Page 10: ...signated terminals Calculation of the max cable length lmax in the input circuit Rlmax Rl km Imax Rlmax max overall cable resistance see Technical details Rl km cable resistance km Use copper wire tha...

Page 11: ...1 A1 A2 L L F1 Feedback loop Without feedback loop monitor ing With feedback loop monitoring Link or contacts from external con tactors 17 Y1 K5 K5 L1 N K6 K6 Y2 18 Application example L L S1 S2 PZW S...

Page 12: ...put and start the device again so that the internal diagnostics can check that the safety contacts open correctly for SIL CL 3 PL d at least 1x per month for SIL CL 1 PL c at least 1x per year NOTICE...

Page 13: ...voltage Voltage 110 120 V 230 V 24 V Kind AC AC DC Voltage tolerance 15 10 15 10 15 10 Output of external power supply AC 4 5 VA 4 5 VA Output of external power supply DC 3 W Frequency range AC 50 60...

Page 14: ...1 A Max current 6 A 6 A 6 A Max power 150 W 150 W 150 W Utilisation category of auxiliary contacts AC1 at 240 V 240 V 240 V Min current 0 01 A 0 01 A 0 01 A Max current 6 A 6 A 6 A Max power 1500 VA 1...

Page 15: ...240 A s 240 A s Blow out fuse quick 6 A 6 A 6 A Blow out fuse slow 4 A 4 A 4 A Blow out fuse gG 6 A 6 A 6 A Circuit breaker 24 V AC DC characteristic B C 4 A 4 A 4 A Conventional thermal cur rent 6 A...

Page 16: ...ousing IP40 IP40 IP40 Terminals IP20 IP20 IP20 Mounting area e g control cabinet IP54 IP54 IP54 Mechanical data 774015 774017 774019 Mounting position Any Any Any Mechanical life 10 000 000 cycles 10...

Page 17: ...r supply AC 4 5 VA 4 5 VA Output of external power supply DC 3 W Frequency range AC 50 60 Hz 50 60 Hz Residual ripple DC 10 Duty cycle 100 100 100 External unit fuse protec tion F1 min 1 A 1 A 1 A Ext...

Page 18: ...n current 0 01 A 0 01 A 0 01 A Max current 6 A 6 A 6 A Max power 150 W 150 W 150 W Utilisation category In accordance with the standard EN 60947 5 1 EN 60947 5 1 EN 60947 5 1 Utilisation category of s...

Page 19: ...imes 774042 774044 774048 Recovery time at max switching frequency 1 s After power failure 80 ms 80 ms 80 ms Delay time tv 0 05 s 0 1 s 0 2 s 0 3 s 0 4 s 0 5 s 0 7 s 1 s 1 5 s 2 s 2 5 s 3 s 0 05 s 0 1...

Page 20: ...0 cycles Material Bottom PPO UL 94 V0 PPO UL 94 V0 PPO UL 94 V0 Front ABS UL 94 V0 ABS UL 94 V0 ABS UL 94 V0 Top PPO UL 94 V0 PPO UL 94 V0 PPO UL 94 V0 Connection type Screw terminal Screw terminal Sc...

Page 21: ...lating the safety characteristic data INFORMATION A safety function s SIL PL values are not identical to the SIL PL values of the units that are used and may be different We recommend that you use the...

Page 22: ...les the PFH value see Technical details can be used in the calculation To increase the service life sufficient spark suppression must be provided on all output contacts With capacitive loads any power...

Page 23: ...he requirements of the directive 2006 42 EC for ma chinery of the European Parliament and of the Council The complete EC Declaration of Conformity is available on the Internet at www pilz com support...

Page 24: ...yNET p THE SPIRIT OF SAFETY are registered and protected trademarks of Pilz GmbH Co KG in some countries We would point out that product features may vary from the details stated in this document depe...

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