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PSEN opII4H Series

Operating Manual PSEN opII4H Series
1003501-EN-08

| 9

[4] LEDs for status information

[5] Connection cable, M12 connector

[6] Optical centre axis

[5]

[3]

[1]

[4]

[4]

[4]

[4]

[5]

[3]

[7]

[6]

[2]

[1]

Receiver

Transmitter

Fig.: Front view of the safety light curtain transmitter and receiver, protected field height 150 mm with
connection cable

Legend

[1] Protected field height

[2] Effective protected field height

[3] Tinted front panel

[4] LEDs for status information

[5] Connection cable, M12 connector

[6] Optical centre axis

Summary of Contents for 632061

Page 1: ...PSEN opII4H Series Operating Manual 1003501 EN 08 PSEN sensor technology...

Page 2: ...nta tion will be gratefully received Source code from third party manufacturers or open source software has been used for some components The relevant licence information is available on the Internet...

Page 3: ...t curtains with the same alignment 16 Project configuration 16 Maintaining the safety distance 16 Resolution 17 Protected field perimeters 17 Ambient conditions 17 Distance from reflective surfaces 18...

Page 4: ...aintenance 46 Dimensions 47 Technical details Order no 632060 632062 49 Technical details Order no 632063 632065 51 Technical details Order no 632066 632068 53 Technical details Order no 632069 632071...

Page 5: ...ly important is identified as follows DANGER This warning must be heeded It warns of a hazardous situation that poses an immediate threat of serious injury and death and indicates preventive measures...

Page 6: ...when using two safety light curtains with the same alignment Connection to evaluation devices PDP67 ION and PDP67 ION HP 5 pin M12 two sided connector see Order refer ence for accessories connection t...

Page 7: ...orientation Protected field heights of 150 600 mm including 1 PSEN opII Adv Bracket Kit2 2 clamping units per transmitter and receiver Protected field heights of 750 1200 mm including 1 PSEN opII Adv...

Page 8: ...8 Unit view Receiver Transmitter 5 3 1 4 4 4 4 5 3 6 2 1 Fig Front view of the safety light curtain transmitter and receiver protected field height 300 1800 mm with connection cable Legend 1 Protected...

Page 9: ...re axis 5 3 1 4 4 4 4 5 3 7 6 2 1 Receiver Transmitter Fig Front view of the safety light curtain transmitter and receiver protected field height 150 mm with connection cable Legend 1 Protected field...

Page 10: ...consisting of 4 Flexible bracket swivel mount in which trans mitters receivers can be fastened and ro tated to the proper ori entation 4 Holder for connecting the transmitter receiver end caps to the...

Page 11: ...rotective column 060 60 cm 632 505 PSEN opII protective column 090 Set With protective column PSEN opII protective column 090 90 cm 632 506 PSEN opII protective column 120 Set With protective column P...

Page 12: ...ay not be started in the haz ardous area following a protection violation if personnel are still in the hazardous area Prevent circumvention of the protected field This means that other safety devices...

Page 13: ...perate devices systems and machines the person has to be informed of the state of the art and the applicable national European and international laws directives and standards It is the company s respo...

Page 14: ...tate The state can be returned to the ON state only after a successful restart 43 of the safety light grid The safety light grid in the PSEN opII4H Series offers the following functions Automatic star...

Page 15: ...terrupted Free Protected field OFF ON ON OFF Fig Automatic start and restart timing diagram Legend 1 Safety light curtain is switched on 2 Check completed successfully OSSDs in the ON state 3 Protecte...

Page 16: ...nction of the two safety light curtains a beam coding of the safety light curtains is required The beam coding is performed via the connection of the safety light curtain to the supply voltage see Con...

Page 17: ...red for the machine to stop after the signal at the OSSD output changes C Additional distance of 128 mm for safety light curtains with hand protection Resolution The safety light grids may only be use...

Page 18: ...are reflective surfaces near the beams emitted from the safety light curtain whether from above below or from the side passive reflections can cause an object within the pro tected field to remain und...

Page 19: ...ety light curtain 5 Minimum distance D between the safety light curtain and the reflective surface 6 Passive reflections on the surface 7 Distance between transmitter and receiver working distance 8 H...

Page 20: ...ormula for calculating the minimum distance D is For a working distance of less than 3 m D 0 131 m For a working distance of 3 m or more D working distance in m x tan 0 35 0 174 0 131 0 3 4 8 1 Workin...

Page 21: ...ective surfaces 18 Without beam coding T R T R 1 2 3 4 3 x1 x1 x2 x2 4 Legend Tx1 Transmitter from the first safety light curtain Rx1 Receiver from the first safety light curtain Tx2 Transmitter from...

Page 22: ...imum distance between two aligned safety light curtains with beam coding 2 Distance between the transmitter of the first safety light curtain and the receiver of the second safety light curtain 3 Dist...

Page 23: ...n opposite to 2 4 Connection of the safety light curtain with beam code A coded 5 Connection of the safety light curtain with beam code B coded Beam coding of two safety light curtains If two safety l...

Page 24: ...agram below shows an example solution for monitoring three different access sides using two deviating mirrors The deviating mirrors must be positioned at an angle of 45 to the beams from the safety li...

Page 25: ...istance from transmitter to deviating mirror 8 Distance from deviating mirror to receiver Dead zones Use of the standard installation kit results in a dead zone of 15 4 mm on both sides of the safety...

Page 26: ...PSEN opII4H Series 1003501 EN 08 26 1 2 3 4 Fig Placement of the dead zones in vertical safety light curtain installation Legend 1 Last light beam wiring side 2 Last light beam cable side 3 Wiring si...

Page 27: ...mitter and receiver must be on the same side and at the same height see diagram 1 2 1 2 3 3 3 3 True False Legend 1 Transmitter 2 Receiver 3 Connection cable The distance between the transmitter and r...

Page 28: ...on surface 3 must be smaller than the safety light curtain resolution Prepare the installation surface Clean the installation surface The installation surface must be free of dust and grease 1 1 2 Mou...

Page 29: ...f the safety light curtain Push the flexible bracket over the holder The flexible bracket must lie flush with the holder Fix the flexible bracket in place with the clamping screw 1 and the nut 2 The s...

Page 30: ...place on the installation surface For each bracket use two mounting screws with wash ers 1 included in delivery 10 If necessary mounting screws with deviating lengths can be used Transmitters and rece...

Page 31: ...safety curtain s operating manual and must be switched on For alignment Pilz recommends the PSEN opII Laserpointer see Order references for accessories 60 or another laser alignment aid 3 1 2 Fig Tra...

Page 32: ...beam is not directed at a human eye Optimal orientation without a laser orientation aid 1 Determine the maximum rotation range in when the protected field LED OSSD status illuminates green Rotate the...

Page 33: ...have a voltage buffer in ac cordance with EN 60204 1 The power supply must be able to bridge a short 20 ms supply voltage failure in accord ance with EN 61496 1 SELV power supply Do not connect the s...

Page 34: ...t ter PIN Assignment Cable colour 1 2 3 4 5 1 uncoded 24 VDC brown A coded 24 V DC B coded 0 V DC 2 Reserved white 3 0 VDC blue 4 Reserved black 5 uncoded 24 VDC grey A coded 0 V DC B coded 24 V DC 5...

Page 35: ...with feasibility monitoring OSSD signals are evaluated A test pulse lasting no longer than 300 s is bridged Suitable Pilz evaluation devices are for example PNOZelog for monitoring safety light curta...

Page 36: ...the input circuit of an evaluation device CAUTION Extension of the response time of the safety light curtain when using the beam coding When calculating the safety distance remember the extended resp...

Page 37: ...y light curtain Once the safety light grid has been installed and aligned final inspections must be carried out before it can be put into service INFORMATION This inspection may only be carried out by...

Page 38: ...ther the device status LED of the transmitter nor that of the receiver may illuminate Safety distance The safety distance must comply with the requirements in Maintaining the safety distance 16 Circum...

Page 39: ...lashing light sources in the vicinity There may be no especially intense or flashing light sources in the vicinity of the safety light grid Ambient conditions Please observe the environmental conditio...

Page 40: ...e max operating range it is not possible to achieve a very high reception quality even with optimum alignment However the safety light curtain can be operated with low reception quality when the align...

Page 41: ...warning Warns of the OSSDs change to the OFF state due to the presence of stray light Green Red Green Green Green Stray light fault OSSDs have changed to the OFF state due to the presence of stray li...

Page 42: ...uncoded green green green Safety light curtain in operation Transmitter sends A coded green green green Safety light curtain in operation Transmitter sends B coded red red An error has occurred Perfor...

Page 43: ...ain and reconnect it The auto matic start 15 begins Malfunction DANGER Loss of safety function due to a malfunction of the safety light curtain A safety light grid malfunction may lead to serious inju...

Page 44: ...panel cleanliness should be checked more frequently Check the tightness of the safety light curtain s front panel All screws must be tightened to the torque specified in the Technical details 49 Chec...

Page 45: ...ollowing LED must light at the receiver Meaning green red green Protected field is interrupted A coded green red green Protected field is interrupted B coded Check after plant machine modification Che...

Page 46: ...s of the safety function due to the use of improper cleaning agents Improper cleaning agents can damage the front screen and lead to malfunc tions Use only the cleaning agents specified Moist cotton c...

Page 47: ...f the safety light curtain transmitter protected field height 300 1800 mm with connection cable Legend 1 Total length of transmitter without cable 2 Effective protected field height 3 Protected field...

Page 48: ...rotected field height 150 mm with connection cable Legend 1 Total length of transmitter without cable 2 Effective protected field height 3 Protected field height see Technical details 49 4 Optical cen...

Page 49: ...tion OSSD in the OFF state 2 5 W 2 5 W 2 5 W Max voltage OSSD in the OFF state 0 2 V 0 2 V 0 2 V Max power consumption transmitter 1 5 W 1 5 W 1 5 W Max inductive load per output 1 H 1 H 1 H Beam codi...

Page 50: ...8 2 27 EN 60068 2 27 Number of shocks 1000 1000 1000 Acceleration 10g 10g 10g Duration 16 ms 16 ms 16 ms Bracket Swivel Mount Swivel Mount Swivel Mount In accordance with the standard EN 60068 2 27 EN...

Page 51: ...V cULus Listed ESPE type 4 4 4 Sensor s mode of opera tion Infrared Infrared Infrared Height of protected field 600 mm 750 mm 900 mm Resolution Operating range 0 2 18 m 0 2 18 m 0 2 18 m Detection cap...

Page 52: ...orage temperature Temperature range 25 70 C 25 70 C 25 70 C Climatic suitability Humidity 95 r h at 50 C 95 r h at 50 C 95 r h at 50 C Condensation during op eration Not permitted Not permitted Not pe...

Page 53: ...Nm 3 Nm Fixing screw 0 7 Nm 0 7 Nm 0 7 Nm Dimensions Height 604 mm 754 mm 904 mm Width 35 mm 35 mm 35 mm Depth 40 mm 40 mm 40 mm Weight 1 820 g 2 225 g 2 630 g Where standards are undated the 2015 12...

Page 54: ...age drop at OSSDs 1 5 V 1 5 V 1 5 V Max line capacitance at the outputs without load 40 nF 40 nF 40 nF Times 632066 632067 632068 Test pulse duration safety outputs 300 s 300 s 300 s Supply interrupti...

Page 55: ...5 IP65 Mechanical data 632066 632067 632068 Min bending radius fixed permanently K1 5 x 5 x 5 x Min bending radius mov ing K1 10 x 10 x 10 x Connection type Receiver M12 5 pin male con nector M12 5 pi...

Page 56: ...mption OSSD in the OFF state 2 5 W 2 5 W 2 5 W Max voltage OSSD in the OFF state 0 2 V 0 2 V 0 2 V Max power consumption transmitter 1 5 W 1 5 W 1 5 W Max inductive load per output 1 H 1 H 1 H Beam co...

Page 57: ...8 2 27 EN 60068 2 27 Number of shocks 1000 1000 1000 Acceleration 10g 10g 10g Duration 16 ms 16 ms 16 ms Bracket Swivel Mount Swivel Mount Swivel Mount In accordance with the standard EN 60068 2 27 EN...

Page 58: ...ndards are undated the 2015 12 latest editions shall apply Classification according to ZVEI CB24I The following tables describe the classes and specific values of the product interface and the classes...

Page 59: ...tic data The SIL CL value in accordance with EN 62061 corresponds to the SIL value in accord ance with EN 61508 TM is the maximum mission time in accordance with EN ISO 13849 1 The value also ap plies...

Page 60: ...II4H S 30 090 Safety light curtain for hand protection protected field height of 900 mm 632 065 PSEN opII4H S 30 105 Safety light curtain for hand protection protected field height of 1050 mm 632 066...

Page 61: ...atures Order No PSEN opII Test piece F 30 mm Test rod for safety light curtain with hand protection 30 mm 632 019 Connection to PDP67 Product type Features Connector X1 Connector X2 Connector X3 Order...

Page 62: ...M12 5 pin fe male con nector straight 630 311 PSEN op cable axial M12 5 pole 10m 10 m M12 5 pin fe male con nector straight 630 312 PSEN cable M12 5sf 20m 20 m M12 5 pin fe male con nector straight 63...

Page 63: ...with PSEN opII mirror column 165 165 cm 632 010 PSEN opII mirror column 195 Set with PSEN opII mirror column 195 195 cm 632 011 Mirror columns Individual mirror column without PSEN opII adjustable bas...

Page 64: ...table base unit Product type Features Height Order no PSEN opII Protect ive Column 060 1 Protective column for safety light cur tain 600 mm 632 500 PSEN opII Protect ive Column 090 1 Protective column...

Page 65: ...d protection protected field height of 150 mm 632360 PSEN opII4H s 30 030 receiver For safety light curtain for hand protection protected field height of 300 mm 632361 PSEN opII4H s 30 045 receiver Fo...

Page 66: ...Action OK NOT OK Notes 1 Check the category standards Does the category of the safety light curtain match the category required for the plant machine Have the standards applicable for the plant machi...

Page 67: ...red correctly It the beam coding displayed correctly at the transmitter 7 Check the effectiveness of the safety light curtain during the hazardous move ment Is the safety light curtain effective throu...

Page 68: ...products meet the requirements of the directive 2006 42 EC for ma chinery of the European Parliament and of the Council The complete EC Declaration of Conformity is available on the Internet at www pi...

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