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PSEN opII3F Series

Operating Manual PSEN opII3F Series
1003504-EN-01

25

Attach the safety light grid to the installation surface

[2]

[3]

[1]

Please note the following when installing the
safety light grid [1]: 

If the standard installation kit is used, the gap [2]
between the safety light grid [1] and the installation
surface [3] must be smaller than the safety light grid
resolution.

Prepare the installation surface.

Clean the installation surface. The installation surface must be free of dust and grease.

[1]

[1]

[2]

Mount the holder on the end cap on the connec-
tion side of the safety light grid

Feed the cable [2] through the opening in the holder.

Ensure that the holder is flush with the end cap (see
diagram).

Attach the holder to the end cap with the tightening
screws included in delivery.

[1] Torque setting 0,7 Nm

Summary of Contents for 632046

Page 1: ...PSEN opII3F Series Operating Manual 1003504 EN 01 PSEN sensor technology...

Page 2: ...umentation will be gratefully received Source code from third party manufacturers or open source software has been used for some components The relevant licence information is available on the Interne...

Page 3: ...intaining the safety distance 15 Resolution 16 Protected field perimeters 16 Ambient conditions 16 Distance from reflective surfaces 17 Minimum distance between parallel aligned safety light grids 20...

Page 4: ...ine modification 39 Maintenance 39 Dimensions 40 Technical details Order no 632040 632042 42 Technical details Order no 632043 632045 44 Technical details Order no 632046 632048 47 Technical details O...

Page 5: ...hat is particularly important is identified as follows DANGER This warning must be heeded It warns of a hazardous situation that poses an immediate threat of serious injury and death and indicates pre...

Page 6: ...connection 32 5 pin M12 one sided connector and open cable end connection to clamping sleeves see Or der reference for accessories connection to other evaluation devices 54 Aluminium alloy housing Die...

Page 7: ...4 EN 01 7 Protected field heights of 750 1200 mm including 1 PSEN opII Adv Bracket Kit 3 3 clamping units per transmitter and receiver Protected field heights of 1350 1800 mm including 2 PSEN opII Adv...

Page 8: ...3 1 4 4 4 4 5 3 6 2 1 Receiver Transmitter Fig Front view of the safety light grid transmitter and receiver protected field height 300 1800 mm with connection cable Legende 1 Protected field height 2...

Page 9: ...4 4 4 4 5 3 7 6 2 1 Receiver Transmitter Fig Front view of the safety light grid transmitter and receiver protected field height 150 mm with connection cable Legende 1 Protected field height 2 Effecti...

Page 10: ...Standard installation kit consisting of 4 Flexible bracket swivel mount in which transmitters re ceivers can be fastened and rotated to the proper orienta tion 4 Holder for connecting the transmitter...

Page 11: ...az ardous area following a protection violation if personnel are still in the hazardous area Prevent circumvention of the protected field This means that other safety devices and safe guards may be re...

Page 12: ...e work equipment devices systems plant and machinery in accordance with the general standards and guidelines for safety technology It is the company s responsibility only to employ personnel who Are f...

Page 13: ...F state The state can be returned to the ON state only after a successful restart 38 of the safety light grid The safety light grid of the PSEN opII3F Series offers the following functions automatic s...

Page 14: ...Protected field Free Interrupted ON OFF ON OFF Fig Automatic start and restart timing diagram Legende 1 Safety light grid is switched on 2 Check completed successfully OSSDs in the ON state 3 Protect...

Page 15: ...Machine s stopping time Interval between the change of the OSSD to the OFF state and the stopping of the haz ardous machine movement including the reaction time of the connected relay Approach speed...

Page 16: ...ironment that corresponds to the environmental data provided in the Technical details 42 Do not install the safety light grid near particularly intense and or flashing light sources this applies to th...

Page 17: ...ht grid whether from above below or from the side passive reflections can cause an object within the pro tected field to remain undetected see diagrams This means that there must be a certain minimum...

Page 18: ...ght grid 5 Minimum distance D between the safety light grid and the reflective surface 6 Passive reflections on the surface 7 Distance between transmitter and receiver working distance 8 Hazardous are...

Page 19: ...formula for calculating the minimum distance D is For a working distance of less than 3 m D 0 131 m For a working distance of 3 m or more D working distance in m x tan 2 0 35 0 174 0 131 0 3 4 8 1 Fig...

Page 20: ...formation in distance to reflective surfaces 1 2 3 4 5 6 7 8 7 Legend 1 Transmitter from the first safety light grid 2 Receiver from the first safety light grid 3 Transmitter from the second safety li...

Page 21: ...ram below shows an example solution for monitoring three different access sides using two deviating mirrors The deviating mirrors must be positioned at an angle of 45 to the beams from the safety ligh...

Page 22: ...wing table 7 Distance from transmitter to deviating mirror 8 Distance from deviating mirror to receiver Number of mirrors per device Maximum operating range 42 in m 1 6 4 m 8 m 20 2 5 12 m 8 m 2 x 20...

Page 23: ...installation information provided in the PSEN opII Adv Bracket Kit operating manual 1 2 3 4 Fig Placement of the dead zones in vertical safety light grid installation Legende 1 Last light beam wiring...

Page 24: ...nsmitter and receiver must be on the same side and at the same height see diagram 1 2 1 2 3 3 3 3 True False Legend 1 Transmitter 2 Receiver 3 Connection cable The distance between the transmitter and...

Page 25: ...llation surface 3 must be smaller than the safety light grid resolution Prepare the installation surface Clean the installation surface The installation surface must be free of dust and grease 1 1 2 M...

Page 26: ...of the safety light grid Push the flexible bracket over the holder The flexible bracket must lie flush with the holder Fix the flexible bracket in place with the clamping screw 1 and the nut 2 The sc...

Page 27: ...nstallation surface For each bracket use two mounting screws with wash ers 1 included in delivery 10 If necessary mounting screws with deviating lengths can be used Transmitters and receivers can be s...

Page 28: ...ating manual and must be switched on For alignment Pilz recommends the PSEN opII Laserpointer see Order references for accessories 53 or another laser alignment aid 3 1 2 Fig Transmitter receiver modi...

Page 29: ...uman eye Optimal orientation without a laser orientation aid 1 Determine the maximum rotation range in when the protected field LED OSSD status illuminates green Rotate the transmitter and receiver un...

Page 30: ...r in parallel For supply voltage use only PELV SELV power supplies that have a voltage buffer in accordance with EN 60204 1 The power supply must be able to bridge a short 20 ms supply voltage failure...

Page 31: ...rrect functionality is not guaranteed 5 pin connector on the transmit ter PIN Assignment Cable colour 1 2 3 4 5 1 24 VDC brown 2 reserved white 3 0 VDC blue 4 reserved black 5 24 VDC grey 5 pin connec...

Page 32: ...oring safety light grids PNOZ X for monitoring safety light grids PDP67 ION and PDP67 ION HP Make the connection using one of the cables listed in the order reference see Order reference for accessori...

Page 33: ...respons ibility for the specific application In particular they may not be used without testing and approval The system manufacturer is responsible for creating appropriate safety con cepts for the o...

Page 34: ...state The OSSD status LED on the left side of the receiver must illuminate red 1 Move the test rod slowly through the protected field see diagram In the vicinity of the transmitter In the vicinity of...

Page 35: ...re the hazardous area making it inaccessible Response and stopping times must fulfil the requirements in Maintaining the safety distance 15 Ensure that the safety light grid s response time and the ma...

Page 36: ...aning green green Ready for operation The current reception quality status is indicated green red green green green Safety light grid is started green red Protected field is interrupted red red OSSD e...

Page 37: ...estart 38 red red green Overtemperature OSSD in the OFF state 1 Ensure that the ambient tem perature corresponds to the in formation in the Technical details 42 2 Perform a safety light grid restart 3...

Page 38: ...restart 14 begins Malfunction DANGER Loss of safety function due to a malfunction of the safety light grid A safety light grid malfunction may lead to serious injury or death If there is a safety lig...

Page 39: ...nents should be regarded as a modification The requirements of the applicable national regulations must be observed absolutely INFORMATION This inspection may only be carried out by qualified personne...

Page 40: ...e 2 Effective protected field height 3 Protected field height see Technical details 42 4 Optical centre axis 5 Cable side beam pair for beam synchronisation 6 Wiring side beam pair for beam synchronis...

Page 41: ...erimeter markings Schematic representation of the relationship between the safety light grid dimensions and the effective protected field height 1 2 3 4 5 6 1 Fig Relationship between the effective pr...

Page 42: ...25 20 25 20 25 20 Residual ripple DC 5 5 5 Max power consumption receiver 12 W 12 W 12 W Max power consumption transmitter 7 2 W 7 2 W 7 2 W Max inductive load per output 1 H 1 H 1 H Optical data 6320...

Page 43: ...ance with the standard EN 60068 2 27 EN 60068 2 27 EN 60068 2 27 Number of shocks 1000 1000 1000 Acceleration 10g 10g 10g Duration 16 ms 16 ms 16 ms Bracket Swivel Mount Swivel Mount Swivel Mount In a...

Page 44: ...are undated the 2015 12 latest editions shall apply Technical details Order no 632043 632045 General 632043 632044 632045 Approvals CE T V CE T V CE T V ESPE type 3 3 3 Sensor s mode of opera tion Inf...

Page 45: ...uration safety outputs 300 s 300 s 300 s Supply interruption before de energisation 600 s 600 s 600 s Response time t1 15 ms 16 ms 17 ms Environmental data 632043 632044 632045 Ambient temperature Tem...

Page 46: ...IP65 IP65 Mechanical data 632043 632044 632045 Min bending radius fixed permanently K1 5 x 5 x 5 x Min bending radius mov ing K1 10 x 10 x 10 x Connection type Receiver M12 5 pin male con nector M12 5...

Page 47: ...ce 25 20 25 20 25 20 Residual ripple DC 5 5 5 Max power consumption receiver 12 W 12 W 12 W Max power consumption transmitter 7 2 W 7 2 W 7 2 W Max inductive load per output 1 H 1 H 1 H Optical data 6...

Page 48: ...ance with the standard EN 60068 2 27 EN 60068 2 27 EN 60068 2 27 Number of shocks 1000 1000 1000 Acceleration 10g 10g 10g Duration 16 ms 16 ms 16 ms Bracket Swivel Mount Swivel Mount Swivel Mount In a...

Page 49: ...are undated the 2015 12 latest editions shall apply Technical details Order no 632049 632051 General 632049 632050 632051 Approvals CE T V CE T V CE T V ESPE type 3 3 3 Sensor s mode of opera tion In...

Page 50: ...uration safety outputs 300 s 300 s 300 s Supply interruption before de energisation 600 s 600 s 600 s Response time t1 19 ms 20 ms 20 ms Environmental data 632049 632050 632051 Ambient temperature Tem...

Page 51: ...5 IP65 Mechanical data 632049 632050 632051 Min bending radius fixed permanently K1 5 x 5 x 5 x Min bending radius mov ing K1 10 x 10 x 10 x Connection type Receiver M12 5 pin male con nector M12 5 pi...

Page 52: ...ues of the units that are used and may be different We recommend that you use the PAScal software tool to calculate the safety function s SIL PL values Order reference Order reference for safety light...

Page 53: ...Safety light grid for finger protection protected field height of 1800 mm 632 051 Order reference for accessories Standard installation kit Product type Features Order No PSEN opII Bracket Kit Standar...

Page 54: ...rotective Column 190 1 Protective column for safety light grid H 1900 mm 630 954 Test object Product type Features Order no PSEN opII Test piece F 14 mm Test rod for safety light grid with finger prot...

Page 55: ...ected field height of 1050 mm 632246 PSEN opII3F s 14 120 emitter For safety light grid for finger protection protected field height of 1200 mm 632247 PSEN opII3F s 14 135 emitter For safety light gri...

Page 56: ...safety light grid for finger protection protected field height of 1500 mm 632349 PSEN opII3F s 14 165 receiver For safety light grid for finger protection protected field height of 1650 mm 632350 PSEN...

Page 57: ...safety light grids or mechanical safeguards 4 Check the minimum distance to hazard ous area Has the minimum distance been calculated in accordance with the applicable stand ards Has the calculated mi...

Page 58: ...s etc monitored with feedback loops Does the wiring of the OSSDs match the cir cuit diagram 9 Check guard function for protected field of the safety light grid Violate the protected field at various p...

Page 59: ...p the spirit of safety are registered and protected trademarks of Pilz GmbH Co KG in some countries We would point out that product features may vary from the details stated in this document dependin...

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