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Pilot RC 30cc 88" Skywolf, Assembly Manual, Page: 5 / 41

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Pilot RC 30cc 88

4 

Introduction          

………………….………..….…….…. 

Warranty              

…………………….……..….…..…….        

Attention              

…………….…………..….……..…….        

 
Fuselage Unit            

         

Stabilizer/Elevator Assembly  ………………………….

 

         Elevator Control Horns           

………..…….…...……..    8

 

         

vertical tail/ rudder Assembly . ……………………….      9                   

        Elevator servo                        

………..…….…...……..     11

         

             Rudder Control Horns           

………..…….…...…….  

         Tail Wheel Installation              

…………..…….......... 

    

Landing Gear Assembly                           .

 

         Main Landing Gear Installation     

………….…..…….    18     

         Pants Installation                        

…………..….………   20 

 
Servo Unit                                           

     

Wing Servo Assembly

 

          Servo Arm Installation               

………….….……….   21  

          Aileron Control Horns            

   

………….……….…..   

          Servo Installation                       

…….…………..……    

     

Rudder Servo Assembly

 

          Servo Tray Installation             

….…….….......……..      

          Servo Installation                     

……….….……...……     

Switch Assembly

                  

………….……….....………     

 
Engine Unit                               

     

Engine

 Assembly                         

……….…..……..……      

     

Throttle Servo Assembly

                 

….….…...…….……      

      

Ignition Module

                           

………….…….……….      

     

Hatch And Fuel Tank

               

………….….……....……    

     

Cowl Assembly

                       

…………………......……      

 
CG And Control Throws 

      

…………………………..       

Flight Preparation            

…...…………….….…..……    

INDEX 

1 

2 

3 

23 

22 

5 

15 

17 

27 

30 

31 

32 

33 

35 

34 

37 

39 

26 

Summary of Contents for 30cc 88" Skywolf

Page 1: ...ww pilot rc com Wingspan 88 in Wingarea 1479 8 sp in Length 78 8 in Engine 50CC Assembly Manual For 30cc 88 Skywolf Note some photos on the manual is not from Skywolf But the installation way is the same ...

Page 2: ...th the design and manufacturing have been undertaken to the highest standards using best quality hardware covering wood glue during factory construction stage By optimal weight and balance along with reliable construction you will find this plane ideal for 3D Freestyle and aerobatic flying We hope that every effort and service we offer will in turn give you confidence using PILOT Models Have a won...

Page 3: ...re not responsible for any accident or damage while using this product It is impossible to determine for certain whether crash damage was the result of improper installation of our products a radio system failure or pilot error Model airplane owners use our products at their own risk Pilot RC will not be liable for any costs unless agreed and proved beyond doubt the failure was due to faulty mater...

Page 4: ...bodily harm and property damage Seek assistance from an experienced person or airplane model clubs in assembly operation and maintenance to ensure successful training Fly only in a registered RC model club airfield that is approved by your local Academy of Model Aeronautics AMA Pilot RC has the right to revise the plane the instructions and the limited warranty without notice If you have any probl...

Page 5: ...anding Gear Installation 18 Pants Installation 20 Servo Unit Wing Servo Assembly Servo Arm Installation 21 Aileron Control Horns Servo Installation Rudder Servo Assembly Servo Tray Installation Servo Installation Switch Assembly Engine Unit Engine Assembly Throttle Servo Assembly Ignition Module Hatch And Fuel Tank Cowl Assembly CG And Control Throws Flight Preparation INDEX 1 2 3 23 22 5 15 17 27...

Page 6: ...Assembly 1 Cut the covering of the slot for stabilizer 2 Take out the elevator from the stabilizer 3 Inset the stabilizer to the slot 4 Measure both left and right side as the photo shows Be sure both side are the same size ...

Page 7: ...Once the stab is centered draw a line on both side of the stab as shown both top and bottom of the stab 7 Using a modeling knife cut along the marked lines and remove the covering Repeat on the bottom of the stab 8 Apply 30 minute epoxy to both the stab and fuselage sections and slide the stab into position ...

Page 8: ...res Measure both left and right side as the photo shows Be sure both side are the same size 10 Before the epoxy cures adjust the stab and wing to be parallel This is very important 9 Measure both left and right side as the photo shows Be sure length A B ...

Page 9: ...11 Mix some 30 minute epoxy and glue one side of the hinge to the elevator 12 After the elevator glue cured Apply 30 minute epoxy to the elevator to the stabilizer Be sure the stabilizer glue cured on the fuselage before you do this ...

Page 10: ... glued with the rudder in factory 3 Apply some 30 minute epoxy to the fin slot on the fuselage 4 Measure both left and right side as the photo shows Be sure both side are the same size 2 Cut and move the covering which need to glue to the fuselage ...

Page 11: ...10 vertical tail rudder Assembly 5 Before the epoxy cures adjust the fin and stabizlizer to be perprendicular This is very important ...

Page 12: ...receiver Ensure every channel is neutral 2 Ensure the servo arm is 90 degrees with servo as shown Then mark and drill holes with 2mm bit 3 Mounting screws and nuts 180 in zo Metal Gear Digital A drop of fast dry gule here Servo Arm Installation Pre fasten the arm with drops of fast cured gule on edge ...

Page 13: ... on the horns and locking plates 2 Trace around the locking plate with kinfe and cut off the cover below Then the pre cut slots appear 3 Scuff the horns with a piece of sand paper for good glue bond Then clean up the surface Elevator Servo Assembly ...

Page 14: ...rn with epoxy as shown Servo Installation Elevator Servo Assembly 1 Lock the connector with the provided safety clip against vibration and loosened tension as shown 5 Slide the horn into slot slightly and Mount the locking plate in place Wipe away excess epoxy with rubbing alcohol ...

Page 15: ...rear of fuse Use 1mm bit to drill the mounting holes 2 Then put the extention lead through fuselarge Elevator Servo Assembly 4 Install the servo arms facing toward the ground and adjust pushrod in proper length to keep the aileron panel on the neutral position as shown ...

Page 16: ... Rudder Assemby Rudder Control Horn 1 Tear off the cover on the horns and locking plates 2 Trace around the locking plate with kinfe and cut off the cover below Then the pre cut slots appear Fuselage Unit ...

Page 17: ...p the surface 4 Apply the 30 minutes epoxy inside the pre cut slot and coat the horn with epoxy as shown 6 Make sure the horn line up with ground and align the both side before epoxy has cured 5 Slid the horns into slots slightly mount the locking plates in place Wipe away excess glue with rubbing alcohol ...

Page 18: ...with a pencil as shown 3 Drill hole 1mm bit and mount spring on the buttom of rudder with self tapping screws as shown Cut away excess wire Ensure spring have pulled tightly 2 Mount self tapping screws on the tail wheel mounting block with the bracket taped on place ...

Page 19: ...18 Main Landing Gear Installation Landing Gear Assembly NOTE the correct edge in mounting Taper to rear Straight edge to front of fuse ...

Page 20: ...e Don t over tighten and crack the carbon fiber 2 Install the landing gear axles with lock nut but do not tighten 4 Make the flat sides of the axle bolt vertical with ground Then tighten the lock nut against the landing gear strut 3 Lift the rear of fuse to line it up with ground as shown ...

Page 21: ...m from the rear for the proper clearance 2 Drill the holes for the mounting bolts and install the blind nuts 3 Finish the wheel pants mounting with the bolts and use Blue Loctite on the threads 5 Install the collars and wheel in order with a drop of Blue Loctite on the collar set screw and ensure the wheel is free to rotate Pants Installation ...

Page 22: ...r and plug the servo into receiver Ensure every channel is neutral 2 Ensure the servo arm is 90 degrees with servo as shown Then mark and drill holes with 2mm bit 3 Mounting screws and nuts 180 in zo Metal Gear Digital A drop of fast cured gule here Pre fasten the arm with drops of fast cured gule on edge ...

Page 23: ...r on the horns and locking plates 2 Trace around the locking plate with kinfe and cut off the cover below Then the pre cut slots appear 3 Scuff the horns with a piece of sand paper for good glue bond Then clean up the surface Wing Servo Assembly ...

Page 24: ...or horn and coat the horn with epoxy as shown 5 Slide the horn into slot slightly and Mount the locking plate in place Wipe away excess epoxy with rubbing alcohol Servo Installation 1 Cut out the cover for servo location carefully as shown Wing Servo Assembly ...

Page 25: ...inside wing 4 Then put the extention lead through the root of wing 5 Install servo with mounting screws Face the brand toward the trailing edge of the wing Use 1mm bit to drill the mounting holes Wing Servo Assembly 2 Lock the connector with the provided safety clip against vibration and loosened tension as shown ...

Page 26: ...he wing tip and adjust pushrod in proper length to keep the aileron panel on the neutral position 7 Repeat all the step above for the other wing and flap The carbon tube and wing bolts use to be mounted in the final assembly Wing Servo Assembly ...

Page 27: ...ule here 3 Mounting screws and nuts Minimum Request Servo 180 in zo Metal Gear Digital 1 Turn on your radio device according the Wing Servo Installation Keep the tray holes on center and the arm aligned with brand as shown Then tape tightly Or pre fasten the arm with drops of fast cured gule on edge ...

Page 28: ...er Drill holes with 1mm bit 2 Tape the rudder panel to top of the vertical fin in the neutral position to make it straight The rudder cables and couplers have been installed as shown 3 Attach the pre installed boll link to the rudder horn and not tighten the locking nut Rudder Servo Assembly ...

Page 29: ... without locking nut Put two brass tube through the cable and thread through the coupler hole Ensure the cables are straight NOTICE The coupler is best to thread half way into ball link for further tightening next Rudder Servo Assembly 5 Crimp them in place with crimping pliers 6 Cut away excess cable ...

Page 30: ...ervo arm ball links with bolts and nuts 10 Turn off the radio now Reinstall the ball link Don t pull strongly to hurt the rudder or back to step 7 for readjustment you can find a helper and do that at certain deflection with supporting the bottom of the rudder Rudder Servo Assembly 8 Shrink the heat shrinking tube on the brass tube 2 4mm ...

Page 31: ...e switch mounting holes have been pre cut for standar size Otherwise fill it with the same size 1 7mm plywood and a larger one both not included as reinforce 2 Finish the mounting with screws and nuts supplied 1 cut off the cover with a sharp knife ...

Page 32: ... Installation Remenber Use Bue Loctite on all engine mounting screws Engine Assembly The firewall has been mounted Drill according pre set laser holes for DLE 30 Otherwise measure your engine s mounting location ...

Page 33: ...m witn a little Blue Loctite Measure and cut the extra wire Then bend to a sharp of z as shown Mount the throttle pushrod to engine 2 Determine where the throttle servo mounting tray is going to be mounted on the engine box to get the straight and precise throttle linkage connection Then make a mark and epoxy the tray in place Finally secure with self tapping screws ...

Page 34: ...attach to safety cover surplied as shown 2 Position the ignition outside the engine box to allow the spark plug leads to connect the engine without excess tension Drill for Nylon tie 3 Lock the connectors with the provided safety clip against vibration and loosened tension as shown ...

Page 35: ...ne Box Hatch Epoxy the hatch in place and secure with self tapping screws Fule Tank And Dot Fule tank and fule dot have been installed Just tighten the velcro ties Hatch And Fule Tank Fule line Fule Fill Line ...

Page 36: ... air cooling But do not cut off the crowl mounting holes position as shown 3 Also cut out for clearance for the exhaust pipes 2 Use a fiber cutting tool to rough cut the cowl and finish with a round sander Trial fit to make sure there is a minimum of 3 8 around the engine cooling ...

Page 37: ...air cooling will be needed to allow for depending on your engine s recommended running temperature Always check your engine and Pilot rc dosen t accept responsibility for any damage from improper engine cooling NOTICE need an extension tool with a proper size ball driver and handle by cutting standard ball driver in half Some small heat shrink tubing are attached to the ball driver to hold in plac...

Page 38: ...ter Of Gravity Your balance at the CG will determine batteries final mounting location Mount batteries and secure with Nylon ties The center of gravity is on the rear of the wing tube For more plane please refer to the CG list ...

Page 39: ...m 6 8inch Sbach 342 107 234mm 9 2inch Sbach 342 122 269mm 10 6inch Sbach 342 148 305mm 12 inch Edge 540 122 166mm 6 5inch YAK 54 180 401 mm 15 8inch This recommendation balance point is for your first flight The CG can be moved around to fit your personal taste CG location PLANE The location of CG has been marked inside plane as show Usually it is near the wing tube Edge 540 73 116mm 4 5inch YAK 5...

Page 40: ...he First Flight set up 39 After you have set the given control throws and have a few flights under your belt you can change the throws as well as moving the CG back at 1 4 intervals to suit your requirements and skill level Learn to use exponential of about 40 percent on your elevator to make smooth landings and prevent over control on this highly aerobatic airplane Use 70 percent exponential on H...

Page 41: ... for damage if you made a bad landing your first time Have an experienced pilot fly it for the first time if you have any doubts in your mind about the maiden flight Take a break after you first flight and let the adrenaline burn off by bragging to your fellow members how good it flies Fly low and at a medium speed on your first few flights Listen to your engine run and have an observer with you t...

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