Pilot Air SILENT K17SI Instruction And Maintenance Manual Download | Manualshive

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P a g e

Silent Series Rev 01 03-2020

15.EC DECLARATION OF CONFORMITY

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Summary of Contents for SILENT K17SI

Page 1: ...1 P a g e Silent Series Rev 01 03 2020 Pilot K17SI Silent 415V Reciprocating PILOT AIR SILENT SERIES Instruction and Maintenance Manual...

Page 2: ...ent each machine undergoes a rigorous test to ensure the absence of any manufacturing faults and to demonstrate that the device can perform all the functions for which it has been designed This manual...

Page 3: ...tions are essential in order to guarantee correct operation efficiency and long service life The user is responsible for duly recording all operations to service the compressor oil consumption values...

Page 4: ...ety Rules 11 6 Engineering 13 7 Main Features 15 8 Principles of Operations 17 9 Putting into Service 18 10 Operation 19 11 Compressed Air Settings 20 12 Maintenance 21 13 Troubleshooting 22 14 Guaran...

Page 5: ...to the guarantee on the last page of this handbook or on the data plate fig 1 on the compressor FAC SIMILE PRODUCT IDENTIFICATION PLATE Fig 1 0 Producer 1 CE Mark 2 Bar code for the identification 3 P...

Page 6: ...ing normal operation Electric motors comply with all statutory requirements and have class F insulation Our compressors are suitable for Supplying painting plants Handling lift trucks Supplying assemb...

Page 7: ...e valve mod 1100 17 Hot air vent grille 18 Rear panel 19 Pump unit 20 Upper cover 21 Auxiliary fan 22 N O head blowdown solenoid valve 23 Silencer on solenoid valve 24 Delivery hose 25 Removable side...

Page 8: ...cations undergo specific tests to simulate all foreseeable problems as prescribed by law All compressors are inspected before leaving our works Unfortunately we cannot exclude the possibility of damag...

Page 9: ...r in particularly dusty environments or close to gas emissions Compressors designed for professional use are built to operate in ambient temperatures of 5 C 35 C For installation in environments where...

Page 10: ...ype available from authorised service centres Connection to the air supply To connect the compressor to the compressed air system only use hoses that are at least 60 cm long These must be of a suitabl...

Page 11: ...han routine or extraordinary maintenance operations or that alter original machine functioning will render the guarantee void and constitute breach of safety rules In that case the user will be civill...

Page 12: ...osive dust or highly flammable solvent or liquid fumes The compressor comprises electrical components suitable for use in non flammable environments only Compressors required to operate in environment...

Page 13: ...In the SILENT1 version the pump unit and motor are assembled on a baseframe which is fastened to 24 litre dampener in the SILENT2 and SILENT4 versions these assemblies are fastened directly to the st...

Page 14: ...ating status in real time fig 14 Captions fig 14 40 Control panel 40 0 Polycarbonate membrane keypad 40 1 Display diagram 40 2 Hour meter 40 3 Pressure gauge to measure line air pressure 40 4 Reset mo...

Page 15: ...ol devices can be connected to the compressor Air intake filter Dry air filters with interchangeable cartridges are used Intake silencer Reduces the noise generated during normal compressor operation...

Page 16: ...39 3 KV fan power contactor 39 4 RT motor thermal relay 39 4 1 Motor thermal switch control already calibrated at works 39 4 2 Reset motor thermal switch 39 5 KY star power contactor 39 6 KD delta pow...

Page 17: ...rrupted In order to guarantee safety a second pressure switch is installed with a pressure setting that is higher than the OFF LOAD RUN value usually 11 bar When the line sends a new request for air t...

Page 18: ...elivers air to the system and only stops when the pressure inside the sump reaches the maximum pressure setting The compressor re starts when the pressure inside the sump reaches the minimum pressure...

Page 19: ...is defined during testing according to customer specifications WARNING This reciprocating compressor should be made to operate for 60 of running time Compressors incorporate a safety valve on the sum...

Page 20: ...se to reduce it The operating pressure value is displayed on the pressure gauge B 40 18 while the reading on the pressure gauge A fig 40 19 indicates the pressure inside the sump Connect the hose from...

Page 21: ...compressor our technical department is at your complete disposal to carry out any operations during the period of guarantee in addition to all scheduled maintenance operations or other activities afte...

Page 22: ...ice of a qualified technician 4 Verify the correct operation of the transformer 5 Verify the correct operation of the coil 6 Reset the motor thermal cutout 7 Invert two phases If the problem persists...

Page 23: ...t motor off load operation THE SAFETY VALVE OPENS Possible causes 1 Incorrect pressure switch setting 2 Incorrect safety valve setting 3 Solenoid valve mechanism blocked during offload operation the p...

Page 24: ...cal leak points and overhaul 3 Move the compressor to a less humid and warmer environment and change oil more often EXCESSIVE NOISE AND VIBRATIONS Possible causes 1 Loose or worn parts 2 Unit noisy du...

Page 25: ...ing defects and does not include responsibility for direct or consequential damage to people animals or things Any unauthorised tampering or modifications to the compressor will render the guarantee v...

Page 26: ...26 P a g e Silent Series Rev 01 03 2020 15 EC DECLARATION OF CONFORMITY...

Page 27: ...27 P a g e Silent Series Rev 01 03 2020 16 Summary of Maintenance and Inspection Operation...

Page 28: ...28 P a g e Silent Series Rev 01 03 2020 17 Wiring Diagram...

Page 29: ...29 P a g e Silent Series Rev 01 03 2020 17 Wiring Diagram SILENT...

Page 30: ...30 P a g e Silent Series Rev 01 03 2020 17 Wiring Diagram SILENT...

Page 31: ...31 P a g e Silent Series Rev 01 03 2020 17 Wiring Diagram SILENT...

Page 32: ...32 P a g e Silent Series Rev 01 03 2020 17 Wiring Diagram SILENT...

Page 33: ...33 P a g e Silent Series Rev 01 03 2020 17 Wiring Diagram SILENT...

Page 34: ...34 P a g e Silent Series Rev 01 03 2020 17 Wiring Diagram SILENT...

Page 35: ...35 P a g e Silent Series Rev 01 03 2020 17 Wiring Diagram SILENT...

Page 36: ...36 P a g e Silent Series Rev 01 03 2020 17 Wiring Diagram SILENT...

Page 37: ...37 P a g e Silent Series Rev 01 03 2020 17 Wiring Diagram SILENT...

Page 38: ...38 P a g e Silent Series Rev 01 03 2020 17 Wiring Diagram SILENT...

Page 39: ...39 P a g e Silent Series Rev 01 03 2020 17 Wiring Diagram SILENT...

Page 40: ...40 P a g e Silent Series Rev 01 03 2020 17 Wiring Diagram SILENT...

Page 41: ...41 P a g e Silent Series Rev 01 03 2020 18 Wiring Diagram NOTES...

Page 42: ...b Classic K Series Units c Petrol Industrial Series Units d Three Phase Industrial Series Units will be free from defects due to defective factory workmanship or materials for a period of 3 years from...

Page 43: ...tion of the affected product e In the circumstances where the guarantees under the Australian Consumer Law do not apply in respect to the purchase of its Products Pilot Air will not be liable for any...

Page 44: ...rmal maintenance items parts including valves and piston rings j Warranty repairs on all 240 Volt and portable units shall be on a back to base basis that the Claimant is required to return the Produc...

Page 45: ...pensation for any other reasonably foreseeable loss or damage You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount...

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