PILLAR MACHINE CMJ-HSK User Manual Download

Page: 2 / 16

TABLE OF CONTENTS

Initial Setup

Machine Controls

Machine Operation

Cutting Directions

Tool change criteria

Tool change continued

Adjusting Cutter Height

Adjusting Cutter feed

rate

Exploded Carriage View

Panel view

Spare parts list

Machine Maintenance

Electrical Schematic

Warranty

Summary of Contents for CMJ-HSK

Page 1: ...CMJ HSK USER MANUAL PILLAR MACHINE LLC 1810 W 5000 S Salt Lake City UT 84129 801 965 1900 800 369 5746...

Page 2: ...hine Operation 6 Cutting Directions 7 Tool change criteria 8 Tool change continued 9 Adjusting Cutter Height 10 Adjusting Cutter feed rate 11 Exploded Carriage View 12 Panel view 13 Spare parts list 1...

Page 3: ...ine Remove any blocks that are holding the machine to the skid and carefully remove the machine from the skid You can fork from the front or back of the machine just make sure the forks go far enough...

Page 4: ...is button is used after pressing and releasing the E Stop It will reset the controller to a run state E STOP This button is used to Emergency Stop the machine Clamps will return to or stay down in an...

Page 5: ...art slide against the side fence and push into the machine until the part touches the back fence located on the carriage Once the part is located properly press the green start button to begin the cut...

Page 6: ...if the cutter heads are rotating in the proper direction upon initial power up of the machine Warning Do not turn on the cutter heads without having the tools in place Could cause unexpected damage to...

Page 7: ...As an additional safety measure the VFD output is monitored and must show zero output before energizing the tool changing solenoid Several criteria must be met to successfully perform a tool change Se...

Page 8: ...of the spindle housing The drawbar can eject the tool forcefully so it is important to maintain control of the tool when removing it A cone cleaner will blow air through the spindle while the button...

Page 9: ...in carriage plate behind the spindle There is a jack bolt for each spindle Ensure that the mounting bolts on the spindle plate are loose before adjusting the height of the cutter Once the cutter is in...

Page 10: ...achine is cutting open and close the flow controls that correspond with the cut operation Opening the flow control will speed up the air flow thus causing a faster cut Closing the flow control will sl...

Page 11: ...EXPODED CARRIAGE VIEW 1 2 3 4 5 6 7 8 1 DUST COLLECTION SM00155 2 TOOL CUTTER T0000 3 HSK TOOL HEAD 4 STOP FENCE J09617 5 CYLINDER CLEVIS J06262 2 6 JACK BOLT G1145 7 JACK PLATE J10583 8 SPINDLE E9200...

Page 12: ...A B C D E F G A E2704 Fuse 15 amp time delay B E2665 24vdc power supply C E2337 Variable Frequency Drive D E7069 PLC controller E E2107 Relay ice cube 3 amp F E2805 Fuse 5 amp fast acting G E2116 Rela...

Page 13: ...Quantity On Machine Part number Description 8 G5825 25mm Linear bearing 2 G5815 15mm Linear bearing 3 E5355 Cylinder position sensor 1 G8795 Idler Pulley SPARE PARTS...

Page 14: ...e Surface Areas Hourly Electrical Cabinets Including amplifiers and frequency drives Hourly All sensors and Proximity Switches Hourly Carriage X Axis linear Slide Bearings and Rails Hourly 80Hrs Carri...

Page 15: ...ELECTRICAL SCHEMATIC...

Page 16: ...E APPROVED GREASE CAN BE PURCHASED FROM PILLAR SERVICE MOST MA CHINES NEED 3 5 TUBES A YEAR TO PROPERLY MEET THIS SCHEDULE and to keep the machine under its warrantee This warranty excludes any damage...