PICOTE MINI MILLER +C 8/16 Operation & Safety Manual Download Page 1

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MINI CLEANER

OPERATION & SAFETY MANUAL

MINI CLEANER 8/16 | MINI CC 8/16

These instructions are for your personal safety. Always ensure that you
have read and understood these instructions before using the machinery.

SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.

Summary of Contents for MINI MILLER +C 8/16

Page 1: ...MANUAL MINI CLEANER 8 16 MINI CLEANER C 8 16 These instructions are for your personal safety Always ensure that you have read and understood these instructions before using the machinery SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE ...

Page 2: ...enance 17 Replacing Carbon Brushes 17 Replacing Safety Clutch Spring 20 Inspecting the Shaft for Damage 21 Servicing the Flexible Shaft its Outer Casing 22 Changing the Flexible Shaft Flexible Shaft Extension 22 Accessories Spare Parts 23 Practical Tips Safety Advice 25 Picote MINI CLEANER C 8 16 27 C Operating Instructions 28 C Technical Data 30 C Spare Parts 31 Troubleshooting Flowchart 32 Warra...

Page 3: ...tions Personal Protective Equipment PPE Always use Personal Protective Equipment including suitable protective clothing footwear plus Suitable eye protection to protect against sewage chemicals or dust from irritating eyes Suitable ear protection to protect against hearing loss Suitable heat and cut resistant gloves to help prevent any hand injuries Any open injuries or skin irritations should alw...

Page 4: ...ating the machine 7 Do not touch the Cutter or Grinding Chains immediately after use they may be hot and could burn your skin 8 If the working environment is extremely hot and humid or badly polluted by conductive dust use a GFCI enabled power outlet to ensure the safety of the operator 9 Make sure that the job location is well ventilated before grinding or drilling Always use a vacuum extraction ...

Page 5: ...amme before use Charge the DVR battery fully before storing for long periods Do not leave the DVR unit unattended while it is charging This section contains important safety information Failure to comply could result in serious injury or death DISPOSAL The Mini Cleaner motor control box electric wires axle package including slip ring camera monitoring box power supply and camera head can be dispos...

Page 6: ...zontally on the floor When not in use some non hazardous Picote Flexible Shaft Lubricant might leak from the hand guard 6 Picote Solutions Oy Ltd www picoteinstitute com SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE GENERAL INFORMATION ...

Page 7: ...ith accessories AVAILABLE TOOLING Please check Picote Solutions Quick Cleaning Guides and Tool Manuals for more detailed information www picoteinstitute com Optimal rotation speed 900 2100 rpm speed dial 2 4 Check page 13 for further information The Mini Cleaner and Mini Cleaner C come complete with Tool Packages depending on region North America NA Mini Cleaner Cleaning Package or Mini Cleaner Cu...

Page 8: ... 1201030050 Side Grinding Panel 30x50 DN40 1 Package 1230000054 Twister Mini Flexi DN50 2 INCLUDED TOOLS IN MINI CLEANER CUTTING PACKAGE NA 3540000818CL Mini Cleaner Cleaning Package NA 1360080051 Smart Sweeper Head DN40 DN50 1 2 1000818025 Smart Cleaner Hub 8 5x18x25 DN32 DN40 1 1 1201030050 Side Grinding Panel 30x50 DN40 1 Package 1381084040 Cleaning Chain DN40 1 1300212025 Front Drill Head 25mm...

Page 9: ...2 5 mm2 14 AWG The Mini Cleaner and Mini Cleaner C must be supplied with sufficient power and proper current rating A minimum of 15 amps are needed to operate it safely and effciently When used with an extension cord the cord must be a 3 prong 16 amp 125 V If power generator is used minimum 3 kW required Adapters may be necessary for generator connections Contact your Reseller or Picote technical ...

Page 10: ...ft Over 24h Over 24h Mini Smart Sweeper DN50 2 0 2m 0 6 6ft Over 24h Over 24h Mini Smart Sweeper DN50 2 5 7m 16 23ft 17min 1h 8min Special Drill Head DN50 2 0 2m 0 6 6ft 5h 27min 21h 48min Special Drill Head DN50 2 5 7m 16 23ft Over 24h Over 24h Twister Mini Flexi DN50 2 5m 16ft 6h 9min Over 24h Smart CutterTM DN50 2 5m 16ft Over 24h Over 24h Cyclone Chain PVC DN100 4 2m 6 6ft 21h 58min Over 24h C...

Page 11: ...ccordance with the following standards or standardised documents EN62841 1 EN62841 13 ISO 5349 1 2001 The technical documentation is kept by our authorised representative in Europe who is Picote Solutions Oy Ltd Pienteollisuustie 24 06450 Porvoo Finland 31st July 2020 www picoteinstitute com Picote Solutions Oy Ltd 11 Katja Lindy Wilkinson C E O Picote Solutions Oy Ltd Pienteollisuustie 24 06450 P...

Page 12: ...C When the control is not held down the machine stops The machine can also be stopped by pushing the Emergency Stop Button down rotating the power gear to O or unplugging the machine 2 Check the rotational speed of the shaft before powering up The control of the rotational speed is located in the motor The rotational speed can be selected from 1 to 4 3 Place the tool inside the pipe 4 Turn on the ...

Page 13: ...g between the shaft and the outer casing This section contains important safety information Failure to comply could result in serious injury Rotation Speed Speed dial 3200 X 2700 X 2100 X 1500 X 900 X 600 X 1 2 3 4 5 6 SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE OPERATING INSTRUCTIONS The speed dial can be found on the motor itself see image right Set the speed by rotating the button C...

Page 14: ...in the pipe The special spring outer casing in the Mini Cleaner and Mini Cleaner C can melt because of the friction heat created if the tooling is kept in the same place for long periods of time Step 1 Always keep the Mini Cleaner and Mini Cleaner C as close as possible to the pipe where work takes place This way only a small portion of the shaft is unsupported 14 Picote Solutions Oy Ltd www picot...

Page 15: ...sier to navigate through tight bends Step 2 Move tool constantly back and forth in the pipe The special spring outer casing in the Mini Cleaner Mini Cleaner C can melt because of friction heat created by tooling being kept in the same place over long periods of time SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE NAVIGATING THROUGH DN50 2 P TRAPS ...

Page 16: ...intenance task 3 6 12 24 Change motor carbon brushes I R Tightness of motor fixing I I Alignment of motor I I Condition of frame I I Condition of wheels rubber bushes I I Condition of control box I I Condition of electric cables I I I I Condition of electrical connections I I I I Lubricate Shaft P P P P Operation of E Stop I I I I Safety Clutch Silicone Ring I I I I Operation of Safety Clutch I I ...

Page 17: ...the bevel gear should be changed about every 12 months Only use regular oil developed for gearboxes REPLACING CARBON BRUSHES Remove and check carbon brushes regularly and replace when worn down to the limit mark See page 16 for maintenance intervals Keep the carbon brushes clean and free to slip in the holders Both carbon brushes should be replaced at the same time Use only identical carbon brushe...

Page 18: ...and detach the shaft from the Safety Clutch Step 3 Open the Allen Bolts which attach the motor to the reel 18 Picote Solutions Oy Ltd www picoteinstitute com SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE MAINTENANCE ...

Page 19: ...es Re peat the steps in opposite order to reassemble Tighten the Hex Bolt M8x25 which is attaching the motor to the reel in torque of 12 Nm Recommended use of Loctite 542 www picoteinstitute com Picote Solutions Oy Ltd 19 SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE MAINTENANCE ...

Page 20: ... regularly and replace when worn down When safety clutch begins to release constantly the spring should be changed The silicone spring can be easily changed even in field conditions Step 2 Remove the Upper Cover and push the Lower Cover down NOTE The silicone ring for the Mini Cleaner and Mini Cleaner C is RED 20 Picote Solutions Oy Ltd www picoteinstitute com SAVE ALL WARNINGS AND INSTRUCTIONS FO...

Page 21: ...lutch Push the shaft all the way to the end of the safety clutch Recommended use Loctite 542 www picoteinstitute com Picote Solutions Oy Ltd 21 SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE MAINTENANCE INSPECTING FLEXIBLE SHAFT FOR DAMAGE Carefully inspect the flexible shaft and its casing on a regular basis to ensure that there are no signs of wear and tear Change the flexible shaft and...

Page 22: ...machine end If the shaft appears to have gaps between the windings from the beginning to the end the entire shaft will need to be replaced Lubricant can be added between the flexible shaft and its outer casing when the shaft is attached to the machine In order to add lubricant the shaft needs to disconnected from the clutch and removed from the reel The shaft needs to be taken out from outer casin...

Page 23: ...ety Clutch 900001204 Mini Cleaner Safety Clutch 900001203 Silicone Spring for Mini Cleaner RED 1350000020 Picote Flexible Shaft Lubricant 0 5 liters 1350000021 Picote Flexible Shaft Lubricant Package includes 6 bottles SPARE PARTS MINI CLEANER TOOL PACKAGES 3540000816TK Mini Cleaner Tool Kit 35400000818CU Mini Cleaner Cutting Package 35400000818CL Mini Cleaner Cleaning Package The Picote Mini Clea...

Page 24: ...1300214042 Front Drill Head 35 40mm for DN70 3 pipes 900000935 Mini Sweeper Leg DN50 2 900000942 Mini Sweeper Leg DN70 3 1230000054 Twister Mini Flexi DN50 2 1230000074 Twister Mini Flexi DN70 3 1310820029 Special Drill Head Cutter DN32 DN40 1 1 8x20x29 3540000818CU Mini Cleaner Cutting Package USA 1360080051 Smart Sweeper Head DN40 DN50 1 2 1000818025 Smart Cleaner Hub 8 5x18x25 DN32 DN40 1 1 120...

Page 25: ...he end of the flexible shaft preventing the user from being cut by the otherwise sharp metal edge CUTTING THE FELXIBLE SHAFT www picoteinstitute com Picote Solutions Oy Ltd 25 SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE PRACTICAL TIPS SAFETY ADVICE Always inspect the flexible shaft before each use Run the machine briefly in clockwise di rection to allow the shaft to return to it s rest...

Page 26: ...tch between tools Leaders should always be used if the situation permits it ADDING A VISUAL MARKER FOR SAFETY If not using a leader attach a visual marker tape on the outer casing of the flexible shaft Place it around 500mm 20 from the end of the shaft The marker will indicate the tools location and help prevent possible injury from the rotating parts by alerting you when the tool is about to exit...

Page 27: ... DN50 2 bends and P traps 2 pipe work as the CCTV camera is fitted with a integrated Sonde 512 hz Always follow Picote Solutions instructions when installing and using the machine with accessories www picoteinstitute com Picote Solutions Oy Ltd 27 SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE MINI CLEANER C 8 16 ...

Page 28: ... 3 Image Reverse 4 Image Reverse Mirror 5 Image Mirror 6 Timestamp 7 LED Brightness 8 Record 9 Meter Counter This section contains operating instructions only for Mini Cleaner C camera kit SD Card 28 Picote Solutions Oy Ltd www picoteinstitute com STARTING USING THE MACHINE SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE MINI CLEANER C CAMERA KIT INSTRUCTIONS ...

Page 29: ...playback mode Use and to browse through the files Press to confirm the selection and preview media files Use and to preview previous next file Press to playback video Press to enter the play settings 4 Playing video Press to play pause the video Press to stop playing the video Press to rewind Press to forward Press to change rewind forward speed 5 DVR settings menu Press to enter video settings th...

Page 30: ... 7 inch 16 9 color LCD screen Screen Resolution 800x480 RGB Features Sonde image mirror image flip External Memory SD Memory Card up to 32GB DVR Cable Length 30 m 100ft Meter Counter Yes Single Charge Work Time 6 Hours Charging time 8 Hours Language English German French Spanish Italian Chinese Japanese Russian Portuguese Tool Box Size 380x260x150 mm 15x10x6 in L x W x H 30 Picote Solutions Oy Ltd...

Page 31: ...900001754 Mini Miller C Camera Head 900001688 C Charger EU 900001691 C Charger US 900001689 C Charger UK 900001804 Mini Miller C Camera Rod 900001805 Mini Cleaner C Camera Rod 900001758 Electric cable C 900001755 Monitoring Box C SPARE PARTS www picoteinstitute com Picote Solutions Oy Ltd 31 SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE MC C CAMERA KIT ACCESSORIES SPARE PARTS ...

Page 32: ... sound Enough torque to rotate tools No Yes Mini Cleaner is OK No Yes Contact your reseller or nearest Picote Service Centre If there is problem that you cannot resolve with this manual please consult your Picote Reseller or Picote Solutions Check shaft condition and connection Change shaft if necessary Did it help 32 Picote Solutions Oy Ltd www picoteinstitute com SAVE ALL WARNINGS AND INSTRUCTIO...

Page 33: ...ompliance with their respective Documentation user manuals safety and maintenance instructions and any usage restrictions contained therein or 7 accident fire power failure power surge or other hazard Otherwise the Products are sold AS IS End User is responsible for using the Products within their specifications and instructions as contained in the Documentation EXCEPT AS SPECIFIED IN THIS WARRANT...

Page 34: ...r Salesperson or Picote www picotesolutions com Finland United Kingdom USA Authorized Resellers www picotesolutions com resellers Pienteollisuustie 24 06450 Porvoo Finland support picotesolutions com Production R D International Offices support picotesolutions com Technical Support Claims claims picotesolutions com ...

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