PIAGGIO Ape TM Instructions Manual Download Page 153

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Carburettor - Cleaning

Hinges and door closures - lubricate

Air filter and SAS box (sponge) - clean

SAS reed support - check

AT 12,000 KM AND AT 36,000 KM

Braking system - vehicle test/check

Parking brake - check/adjust

Brake pump tank oil level - check

Belt tension - tension check/adjust

Spark plug - check/clean/electrodes adjustment

Tyre pressure - check

Battery - check/top up

Levers and engine side controls - lubricate

Differential gearbox unit oil level - check

Carburation - check

Carburettor - Cleaning

Hinges and door closures - lubricate

Air filter and SAS box (sponge) - clean

SAS reed support - check

SAS reed support - replacement

153

17 Scheduled maintenance - Checks

Summary of Contents for Ape TM

Page 1: ...gestions and warnings regarding your vehicle You will also be informed of features details and devices that will prove the excellence of your choice We believe that if you follow our suggestions you w...

Page 2: ...nstructions for simple repairs Any operations not specifically described in this booklet require the use of special tools and or particular technical knowledge to carry out these operations refer to a...

Page 3: ...ng the environment Vehicle intactness The incomplete or non observance of these regulations leads to the risk of serious damage to the vehicle and sometimes even the invalidity of the guarantee The si...

Page 4: ...4...

Page 5: ...rs 56 AIR CONTROL SYSTEM 57 Heating 58 Heating and demisting 59 Demisting 59 MIRRORS AND WINDOW GLASSES 61 Adjusting the mirror 62 Wipers and Brushes 62 INSIDE EQUIPMENT 65 ELECTRICAL SYSTEM 67 Fuel v...

Page 6: ...ance 116 Trouble Shooting 117 Warning Plate Symbols 120 technical sheet for EC conformity declaration 123 Preface 123 Equipment Layout 124 Analysis of Risks Connected with the Layout and Operation of...

Page 7: ...Ape TM Ape TM Diesel Chap 01 Identification 7...

Page 8: ...hown in the figure The frame identification code is ZAPT1000000001001 01_02 Check that the chassis prefix and number punched on the vehicle correspond to that shown on the vehicle documents The engine...

Page 9: ...CAUTION BE REMINDED THAT ALTERING IDENTIFICATION REGISTRATION NUMBERS MAY LEAD TO SERIOUS PENAL SANCTIONS IMPOUNDING OF THE VEHICLE ETC 9 1 Identification...

Page 10: ...10 1 Identification...

Page 11: ...Ape TM Ape TM Diesel Chap 02 Safe riding 11...

Page 12: ...ER TO PREVENT IT FROM MOVING IN THE EVENT OF AN EMERGENCY STOP Running in period During the first 1000 km do not twist the throttle fully open and avoid driving at constant speed over long stretches o...

Page 13: ...Ape TM Ape TM Diesel Chap 03 Vehicle use 13...

Page 14: ...the tyre inflation pressure is correct 5 Correct operation of side taillights headlights and turn indicators 6 Front and rear brake operation 7 Gearbox oil level for petrol versions 8 Electrolyte and...

Page 15: ...ments contained in diesel spontaneously dissociate thereby decreasing fluidity If it is not possible to use winter type diesel mix diesel with a special additive in the amounts indicated on the contai...

Page 16: ...tank is provided with a light reserve indicator on the instrument panel To top up remove cap B and pour in new oil CAUTION USING OTHER TYPES OF OIL CAN COMPROMISE ENGINE DURABILITY Recommended product...

Page 17: ...charging it disconnect the cables remove nut B and release the battery from the locking bracket C CAUTION NEVER DISCONNECT THE BATTERY WHEN THE ENGINE IS RUNNING TO AVOID DAMAGING THE ELECTRICAL SYSTE...

Page 18: ...the battery requires topping up too frequently check the electrical system the bat tery is probably working in overload conditions which will lead to rapid deterioration Before starting the engine Ens...

Page 19: ...ES ARE TOXIC DO NOT START THE ENGINE IN A CLOSED PLACE WHEN THE ENGINE IS ON DO NOT HANDLE PARTS AND CONNECTIONS OF THE ELECTRIC SYSTEM ESPECIALLY THE SPARK PLUG CABLE 03_07 Engine start up 03_06 03_0...

Page 20: ...gear indicator B To start off release the clutch lever A smoothly and accelerate by turning the throttle twist grip C WARNING EXHAUST GASES ARE TOXIC DO NOT START THE ENGINE IN A CLOSED PLACE 03_09 En...

Page 21: ...Close the fuel cock turn the start key to position 1 with closed starter open the gas thoroughly and actuate the key switch moving it to position 2 open the fuel cock again and move the key switch to...

Page 22: ...IDLE SPEED FOR A FEW SECONDS BEFORE SWITCHING IT OFF 03_10 Gear position 03_10 03_11 03_12 To reverse the vehicle proceed as follows 1 Stop the vehicle completely and turn the gear selector to neutral...

Page 23: ...r can be used for vehicle parking manoeuvring engagement of higher gears remains disabled until the reverse gear control lever is set to the A position Driving Tips Follow these simple recommendations...

Page 24: ...decrease speed closing the accelerator To facilitate the decrease of speed use the brakes without pulling them for too long to prevent dangerous overheating that would decrease their efficiency Shift...

Page 25: ...CHANGES TO VEHICLE PERFORMANCE AS WELL AS ALTERATIONS TO ORIGINAL STRUCTURE PARTS RENDERS THE VEHICLE NO LONGER CON FORMING TO THE APPROVED TYPE AND THEREFORE DANGEROUS FOR DRIVING SAFELY 25 3 Vehicle...

Page 26: ...26 3 Vehicle use...

Page 27: ...Ape TM Ape TM Diesel Chap 04 Doors and locks 27...

Page 28: ...ers in fact are the only way to identify the key for future copies YOU SHOULD KEEP A DUPLICATED KEY AND ITS CORRESPONDING CODE IN ANY PLACE OTHER THAN THE VEHICLE 04_02 Door locking unlocking by key 0...

Page 29: ...TO OPEN THE DOORS BEFORE OPENING THEM BE FORE STARTING OFF MAKE SURE THE DOORS ARE CLOSED AND LOCKED THIS PRECAUTION WILL ENSURE THEY DO NOT OPEN ACCIDENTALLY WHICH WOULD BE A HAZARD FOR THE DRIVER 0...

Page 30: ...in light alloy with tilting to access the engine com partment it is necessary to lower the side and rear boards and then tilt the loading body Use the special safety bar to secure the loading body in...

Page 31: ...Ape TM Ape TM Diesel Chap 05 Seats and safety belts 31...

Page 32: ...your doctor for ad vice WARNING THE SAFETY BELTS ARE DESIGNED TO EXERT THEIR ACTION ON THE BONE STRUCTURE OF YOUR BODY THE DIFFERENT BELT SECTIONS SHOULD FIT SNUGLY TO THE PELVIS THE CHEST AND SHOULDE...

Page 33: ...T FROM BEING POSITIONED CORRECTLY DO NOT MODIFY OR DISASSEMBLE THE SEAT BELT ASSEM BLY AFTER AN ACCIDENT OF A CERTAIN SEVERITY WE RECOMMEND THAT YOU HAVE THE SEAT BELT WHICH WAS BEING WORN REPLACED AT...

Page 34: ...st Hold the anchoring at a right angle with respect to the belt and pull the belt to lengthen or shorten it A wrong B right 05_03 To release the safety belt 05_03 Press the button Insert the metal ton...

Page 35: ...Ape TM Ape TM Diesel Chap 06 Instrument panel and controls 35...

Page 36: ...8 Reverse gear command lever 9 Key switch 10 Emergency or parking brake 11 Heater control lever red 12 Starter lever only in the gasoline version 13 Brake pedal 14 Headlight switch 15 Horn button 16 A...

Page 37: ...06_01 Handlebars 06_01 06_02 ApetmD 1 External light control switch 2 Tachometer and odometer 3 Ashtray 4 Gear indicator 5 Clutch lever 6 Cigar lighter 37 6 Instrument panel and controls...

Page 38: ...Airflow deflector lever windscreen floor heating 13 Brake pedal 14 Headlight switch 15 Horn button 16 Accelerator control 17 Light indicators unit 18 Heater fan switch 19 Rear fog light switch 20 Win...

Page 39: ...06_02 Steering wheel 06_03 Apetm 1 Steering wheel 2 Flashing light switch lever 3 Light and horn switch lever 4 Key switch 5 Clutch pedal 6 Brake pedal 39 6 Instrument panel and controls...

Page 40: ...trol lever 11 Gearbox control lever 12 Emergency or parking brake 13 Heating control lever red 14 Starter lever only gasoline version black 15 Rear fog light switch 16 Cigar lighter 17 Emergency light...

Page 41: ...06_03 Steering wheel 06_03 06_04 ApetmD 1 Steering wheel 2 Flashing light switch lever 3 Light and horn switch lever 4 Key switch 5 Clutch pedal 6 Brake pedal 41 6 Instrument panel and controls...

Page 42: ...r 12 Emergency or parking brake 13 Heating control lever red 14 Airflow deflector lever windscreen floor heating 15 Rear fog light switch 16 Cigar lighter 17 Heater fan switch 18 Ashtray 19 Light indi...

Page 43: ...06_07 06_08 06_09 HANDLEBAR VERSION GASOLINE External light control switch A 0 Lights off 1 Front and rear side taillights and instrument panel lights on 2 Headlights high or dipped beams on 43 6 Ins...

Page 44: ...Windscreen wiper enabled 2 Windscreen wiper sprayer enabled Light selector A 1 High beams on 2 Dipped beams THE SWITCH POSITIONS ARE SUBJECT TO THE OUTSIDE LIGHT CONTROL SWITCH POSITION 06_06 Horn but...

Page 45: ...rs flashing Emergency light switch B 0 Lights off 1 Direction indicators flashing 06_08 Rear fog light switch A 0 Light off 1 Rear fog light on STEERING WHEEL VERSION GASOLINE Light and horn switch le...

Page 46: ...ROL SWITCH POSITION Flashing light switch lever C 0 Lights off S Left turn indicators flashing D Right turn indicators flashing External light control switch A 0 Lights off 1 Lights on Windscreen wipe...

Page 47: ...wait until it automatically returns to its initial position The lighter is ready for use Controls 06_09 06_10 06_11 06_12 06_13 06_14 HANDLEBAR VERSION DIESEL External light control switch A 0 Lights...

Page 48: ...Windscreen wiper enabled 2 Windscreen wiper sprayer enabled Light selector A 1 High beams on 2 Dipped beams THE SWITCH POSITIONS ARE SUBJECT TO THE OUTSIDE LIGHT CONTROL SWITCH POSITION 06_11 Horn but...

Page 49: ...ors flashing D Right turn indicators flashing Rear fog light switch A 0 Light off 1 Rear fog light on Heater fan switch B 0 Fan off 1 First gear 2 Second gear Emergency light switch A 0 Lights off 1 D...

Page 50: ...ns are completed THE BODY LIFTING OPERATIONS MUST BE CARRIED OUT WITH THE VEHICLE STOPPED AND THE EMERGENCY PARKING BRAKE ACTI VATED STEERING WHEEL VERSION DIESEL Light and horn switch lever A With ex...

Page 51: ...s off 1 Lights on Windscreen wiper control switch B 0 Disabled 1 Windscreen wiper enabled 2 Windscreen wiper sprayer enabled Rear fog light switch C 0 Light off 1 Rear fog light on Heater fan switch D...

Page 52: ...button and wait until it automatically returns to its initial position The lighter is ready for use Emergency light switch F 0 Lights off 1 Emergency light on Body tilting button G 0 Body down 1 Body...

Page 53: ...el or on the front side on the steering column cover The key can turn to 3 different positions 0 Ignition off key can be removed steering locked 1 Running position arrangement of utilities and externa...

Page 54: ...RE BEFORE YOU START DRIV ING AGAIN WHEN YOU LEAVE THE VEHICLE ALWAYS REMOVE THE KEY TO PREVENT SOMEBODY FROM ACCIDENTALLY ACTUATING THE CONTROLS ENGAGE THE PARKING BRAKE AND THE FIRST OR REVERSE GEAR...

Page 55: ...Ape TM Ape TM Diesel Chap 07 Gauges and Warning Lights 55...

Page 56: ...ms on indicator blue colour E Taillights on indicator green colour F Rear fog light on indicator amber colour G High water temperature indicator only on diesel versions red colour H Oil reserve indica...

Page 57: ...Ape TM Ape TM Diesel Chap 08 Air control system 57...

Page 58: ...ragm C Shuttering outlets D in position 1 OPEN The cabin heater can be disabled by the shuttering outlets D or directly by returning lever A to neutral position position 2 08_02 Heating 08_01 08_02 Ca...

Page 59: ...Heating and demisting 08_03 08_04 Cabin defrosting heating controls diesel Control bar B in position 2 08_05 Demisting 08_05 Cabin defrosting controls gasoline Control bar B in position 2 travel end f...

Page 60: ...08_06 Demisting 08_05 08_06 Cabin heating controls diesel Control lever B in position 1 The hot air flow may be partitioned through the two outlets D 60 8 Air control system...

Page 61: ...Ape TM Ape TM Diesel Chap 09 Mirrors and Window Glasses 61...

Page 62: ...should be replaced approximately once a year Some simple recommendations can minimise the possibility of damage to the blade If the temperature is below zero make sure the rubber part is not frozen to...

Page 63: ...and extract the blade for arm A Fit a new blade Insert the tab in its seat on the arm Make sure it is locked 9_03 Nozzles If there is no jet of fluid first of all check whether the windscreen washer...

Page 64: ...64 9 Mirrors and Window Glasses...

Page 65: ...Ape TM Ape TM Diesel Chap 10 Inside equipment 65...

Page 66: ...66 10 Inside equipment...

Page 67: ...Ape TM Ape TM Diesel Chap 11 Electrical system 67...

Page 68: ...and powering the vehicle system Electric characteristic Battery 12V 32Ah Diesel version The power for the lighting and indication system devices is provided in direct current by a special battery The...

Page 69: ...12V 50Ah 69 11 Electrical system...

Page 70: ...70 11 Electrical system...

Page 71: ...Ape TM Ape TM Diesel Chap 12 Emergency 71...

Page 72: ...E ME CHANICAL PARTS OR THE BODY WARNING WHENEVER POSSIBLE REPLACE TYRES WITH THE VEHICLE ON LEVEL GROUND IF THE GROUND IS SLOPING OR BADLY SURFACED PUT WEDGES OR ANY OTHER SUITABLE MATERIAL UNDER THE...

Page 73: ...LACE THE WHEELS NEVER USE THE JACK TO PERFORM REPAIRS UNDER THE VEHICLE THE VEHICLE MAY FALL IF THE JACK IS NOT POSITIONED CORRECTLY CAUTION PERIODICALLY CHECK TYRE PRESSURE ACCORDING TO THE VALUES GI...

Page 74: ...74 12 Emergency...

Page 75: ...Ape TM Ape TM Diesel Chap 13 Maintenance 75...

Page 76: ...the filler located into the engine compartment WARNING TOP UP USING OIL OF THE SAME TYPE ALREADY CONTAINED INTO THE EN GINE 13_02 Oil change and oil filter replacement 13_02 13_03 13_04 Replacing the...

Page 77: ...ATES THE WEAR OF ALL MOVING PARTS AND MAY RESULT IN SERIOUS DAMAGES CAUTION USED OIL IS HARMFUL TO THE ENVIRONMENT WHEN REPLACING THE OIL WE SUGGEST TO CONTACT A PIAGGIO AUTHORISED SERVICE POINTS EQUI...

Page 78: ...and screw it in as far as it will go and then tighten it by hand by half a turn 5 Fill up with fresh oil then start the engine whilst inspecting for oil leaks WARNING TO PREVENT DAMAGING THE ENGINE F...

Page 79: ...is between 1 cm under the surface of cap A MAX level and 1 cm over the bottom of the reservoir MIN level If the oil is under the minimum level contact a PIAGGIO Dealer or Authorised Service Centre to...

Page 80: ...fixing screws and the cover then follow the pro cedure outlined in the previous paragraph CAUTION ONLY USE DOT 4 CLASSIFIED BRAKE FLUIDS CAUTION BRAKE FLUID IS HAZARDOUS WASH WITH WATER IN THE EVENT...

Page 81: ...flat surface 2 Loosen the two screws fixing the SAS to the support bracket and move the SAS so as to access the cap A 3 Loosen the inspection cap A then check that the oil level is between the MIN and...

Page 82: ...til the mark MAX is reached WARNING REPLACE THE OIL WHEN THE ENGINE IS WARM AN EXCESSIVE AMOUNT OF OIL CAN SPILL OUT AND DIRTY THE EN GINE WARNING USED OIL CONTAINS SUBSTANCES HARMFUL TO THE ENVIRON M...

Page 83: ...he tank with coolant permanent 50 water ethyl glycol fluid recommended The correct level is indicated on the expansion tank by the LEVEL reference mark Circuit air bleed start the engine up and let it...

Page 84: ...in the circuit completely and refill following the procedure given in the previous paragraphs 13_13 13_14 Checking and replacing the air cleaner element 13_13 13_14 Replacing the air filter gasoline v...

Page 85: ...cover and tighten the knob A CAUTION THE FILTERING ELEMENT MUST BE REPOSITIONED INSIDE THE AIR BOX PROPERLY FOLLOWING THE REMOVAL OPERATIONS BUT IN REVERSE OR DER 13_17 Replacing the fuel filter 13_1...

Page 86: ...bed for the air bleeding until you feel a certain resistance during the pumping phase Then start the engine according to the standard procedure If you feel a certain resistance in the pumping and the...

Page 87: ...spark plug in place at the correct slant and screw it by hand Use the tool for locking only 5 insert cap A fully on the spark plug and refit the rear washer THE SPARK PLUG SHOULD BE REMOVED ONLY WHEN...

Page 88: ...ocated underneath the passenger seat 13_22 13_23 The function of general fuse H varies according to the version Gasoline 40 A Safeguarding all services with the exception of the start up power circuit...

Page 89: ...l reserve tilting stop lights reverse gear lights E Instrument lighting light indicator number plate lighting taillights left rear and front cigar lighter lighting F Taillights right rear and front St...

Page 90: ...ing taillights left rear and front cigarette lighter lighting F Taillights right rear and front Handlebar diesel version A Dipped beams left and right rear fog light circuit B High beams left and righ...

Page 91: ...he two plastic and aluminium covers Replace the box sealing O Ring housed in the cover seat at every disassembly TURN TO AN AUTHORISED PIAGGIO SERVICE CENTRE FOR THIS OPERA TION 13_25 Tyres 13_25 Peri...

Page 92: ...RIVING DANGER OUS THE TYRE MUST BE REPLACED WHEN THE TREAD REACHES THE WEAR LIMITS SET FORTH BY LAW Periods of inactivity Prolonged inactivity If the vehicle is not to be used for long periods the bat...

Page 93: ...e Maintenance section FOR THE GASOLINE VERSION WITH ENGINE ON AND AT LOW SPEED POUR 30 CC OF SAE 40 OIL THROUGH THE CARBURETTOR CHOKE NO START UP GASOLINE VERSION Connectors to the spark plug disconne...

Page 94: ...quired then bleed the air Injector dirty or faulty Contact an Authorised PIAGGIO Service Centre IGNITION FAILURE GASOLINE VERSION No spark on spark plug Check whether the electrodes are clean clean wi...

Page 95: ...ir filter blocked or dirty Replace the air filter ENGINE IRREGULAR OPERATION DIESEL VERSION Injector faulty Contact an Authorised PIAGGIO Service Centre Air into the injection system Bleed the air Die...

Page 96: ...ES UPON EXHAUST DIESEL VERSION Air filter clogged Replace the air filter Wrong injection pump calibration Contact an Authorised PIAGGIO Service Centre Injector faulty Contact an Authorised PIAGGIO Ser...

Page 97: ...e POOR BRAKING ACTION Drums greasy brake shoes worn Contact an Authorised PIAGGIO Service Centre Air into the circuit pipes Bleed the air Shoe self adjustment device faulty Contact an Authorised PIAGG...

Page 98: ...the gas valve travel end adjustment knob A to approach the minimum stop limit of engine spontaneous stop 4 Then adjust the mixture flow adjustment screw B to reach the highest rpm num ber If the rpm n...

Page 99: ...sary to perform manual adjustments The brake drums are provided with hole with screw cap A through which it is pos sible to inspect the wear of the friction material In case of excessive wear replace...

Page 100: ...EST YOU ALWAYS PULL THE PARKING BRAKE BEFORE OP ERATING THE LIFTING LOWERING BODY CONTROL 13_29 Troubleshooting What to do if 13_28 13_29 Air bleeding from the braking system In case of anomalies of t...

Page 101: ...nder BRAKING ACTION MUST START AT THE BEGINNING OF THE BRAKE LEVER STROKE 13_31 Troubleshooting What to do if 13_30 13_31 13_32 Replacing the headlights Replace the headlight bulb as follows 1 Remove...

Page 102: ...e flashing light bulbs B pressing them and turning them clockwise 13_34 Troubleshooting What to do if 13_33 13_34 Rear lights To replace the turn indicator lights the stop lights the taillights the re...

Page 103: ...move the screw A fixing the bulb cover 2 Replace the bulb and reassemble 13_36 Troubleshooting What to do if 13_35 13_36 Front ceiling light The cabin is provided with a courtesy light located above t...

Page 104: ...lock the throttle twist grip at approximately 1 3 of its travel Switch the dipped beam headlight on Direct the beam so that the horizontal line be tween the light and the shade falls above the horizon...

Page 105: ...be flat and adequately compact 2 Pull the hand brake and engage the first gear 3 Loosen the 5 nuts of the wheel to replace using the supplied wrench 4 Apply the jack to the special stiffening triangle...

Page 106: ...106 13 Maintenance...

Page 107: ...Ape TM Ape TM Diesel Chap 14 Spare parts and accessories 107...

Page 108: ...OF THE GUARANTEE WARNING PIAGGIO MARKETS ITS OWN LINE OF ACCESSORIES WHICH ARE COVERED BY A MANUFACTURER S WARRANTY ON THE BASIS OF THEIR USE IT IS THEREFORE INDISPENSABLE TO TURN TO AN AUTHORISED PIA...

Page 109: ...Ape TM Ape TM Diesel Chap 15 TIPPER Version 109...

Page 110: ...oad bed lowering Pressing the A control pushbutton causes the hydraulic fluid to be discharged into the by pass distributor which causes the load bed to lower due to its own weight Releasing the pushb...

Page 111: ...that locks the load bed when not engaged in tilting operations In fact to start any operation the lever B must be moved upwards 2 Light indicator red coloured positioned into the cab which indicates t...

Page 112: ...normal stress on the mechanical parts and vehicle s instability during driv ing abnormal stress on the equipment components and risk of vehicle overturn ing during the tilting operation The cargo heig...

Page 113: ...ilding pipelines electrical conductors etc in order to ensure that the load bed can be tilted completely also taking into account the height increase due to the extension of the shock absorbers In any...

Page 114: ...due to the excessive stress exerted on the vehicle s parts and on the tipping components and may also result in sanctions under Traffic Regulations regarding overloading Scheduled Maintenance CAUTION...

Page 115: ...horised workshop Lubrication and greasing All system moving components must be lubricated with oil or grease every 25 working hours and again every 30 40 days according to the operating environment mo...

Page 116: ...he manu facturer or a specialised repair centre Extraordinary Maintenance Such operations consist of all interventions aimed at fix leaks within the hydraulic circuit checking repairing or replacing t...

Page 117: ...stroke device Body does not start lifting but there is a noise coming from the control unit Possible cause no oil in the tank the pipe connecting the pump to the cylinder is obstructed or leaking ele...

Page 118: ...es and by pass Body lifts without activating the controls Possible cause control switch or electric circuits defective short circuit Solutions to be undertaken check the insulation of the control swit...

Page 119: ...rcuits warning light bulb and buzzer Tailgate remains shaft when body is tilted Possible cause automatic release mechanism faulty Solutions to be undertaken check possible faults or defects within the...

Page 120: ...Warning Plate Symbols 15_05 All labels are fitted individually or in series in different parts of the vehicle counter chassis instrument panel side boards etc 120 15 TIPPER Version...

Page 121: ...15_05 121 15 TIPPER Version...

Page 122: ...SAFETY BAR HAS NOT BEEN SECURED D STOP THE ENGINE AND REMOVE THE KEY AND THE EMERGENCY FUSE BEFORE CARRYING OUT MAINTENANCE OPERATIONS E DO NOT PARK THE VEHICLE DOWNHILL OR ON LOOSE SOIL F DO NOT STA...

Page 123: ...cargo unloading The builder shall not be liable for any damage caused by failure to observe the in structions herein contained or caused by improper or forbidden use or damage due to misuse inadequate...

Page 124: ...sheet loading platform and supported by cross beams and outline section bars the front headboard and lateral boards are fixed the tailgate can be tilted and removed the tailgate which is equipped wit...

Page 125: ...3 Safety bar 4 Base chassis Rear hinges fastened onto appropriate brackets bolted onto the overhang of rear chassis members 15_08 1 Hydraulic fluid reservoir 2 Pump and pipe fittings connected to jac...

Page 126: ...uzzer indicating lifted body movable guard for activating the signalling switch body release lever tailgate release lever drop valve mechanism of the jack which prevents the body overtravel in case of...

Page 127: ...AL HEALTH AND SAFETY REQUIREMENTS Design and Manufacture The design and manufacture conform to all requirements set forth in the Directives They are carried out in conformity with the requirements dic...

Page 128: ...rotected circuit is derived from the vehicle s circuit and has two sections one section supplies the electrical motor connected to the pump the other one activates the control distributor by pass The...

Page 129: ...ly if required The device can be easily reached and is easy to remove and remount All controls and hydraulic equipment comply with the above mentioned CUNA stand ards PROTECTION MEASURES AGAINST MECHA...

Page 130: ...e loads experienced during the circulation and the loading and unloading operation as set forth in the standards However it is possible that following the collapse of a structural element as a result...

Page 131: ...any action to facilitate the fall of the material Forbidding loading the vehicle above the gates height Special requirements apply to the transport of lightweight materials There are warning plates wi...

Page 132: ...ing Checking the free ceiling height and the distance from any other possible structural parts of the building in order to ensure that the load bed can be tilted completely also taking into account th...

Page 133: ...aintenance is given in the instructions Marks and signals The following instructions contain information regarding equipment operation The following specifications are indicated on the plate manufactu...

Page 134: ...on the relative axes reference should be made to what indicated on the label installed on board the vehicle In addition at several points of the device there are adhesive warning labels with symbols...

Page 135: ...Ape TM Ape TM Diesel Chap 16 Technical data 135...

Page 136: ...BODY 3225 3335 mm VAN 3210 mm MOTOR CHASSIS 3150 3210 mm VEHICLE WIDTH B NORMAL BODY 1480 mm LONG BODY 1500 mm TILTING BODY 1500 mm VAN 1480 mm MOTOR CHASSIS 1455 mm VEHICLE HEIGHT C NORMAL BODY 1630...

Page 137: ...ONG BODY 2170 mm 2130 mm TILTING BODY 2170 mm 2130 mm VAN 2130 mm MOTOR CHASSIS 2170 mm 2130 mm LOAD COMPARTMENT LENGTH E NORMAL BODY 1770 mm LONG BODY 1970 mm TILTING BODY 1810 1920 mm VAN 1770 mm LO...

Page 138: ...TILTING BODY 1810 1920 mm VAN 1770 mm Vehicle 16_01 For Diesel versions only O Handlebar Steering wheel 138 16 Technical data...

Page 139: ...16_01 139 16 Technical data...

Page 140: ...placement 217 9 cm3 Compression ratio 8 6 1 Ignition advance before TDC 14 1 30 Carburettor Dellorto SHBC 22 22 Spark plug BOSCH W3AC CHAMPION RL78C NGK BR8HS Engine wheel transmission ratio 1st speed...

Page 141: ...rve 1000 cc VERSION Normal body LOADLESS WEIGHT with driver 465 kg CAPACITY excluding driver 805 kg MAX WEIGHT 1270 kg Long body LOADLESS WEIGHT with driver 465 kg CAPACITY excluding driver 805 kg MAX...

Page 142: ...ONS PERFORMANCE Engine Diesel cycle 4 strokes indirect injection single cylinder Bore 83 mm Stroke 78 mm Engine capacity 422 cm3 Compression ratio 23 1 Static start advance 11 24 before TDC Dynamic ad...

Page 143: ...h speed 1 7 1 R M 1 35 4 Maximum speed 65 km h REFUELLING Diesel CAPACITY 15 litres reserve 3 5 litres Engine oil CAPACITY 2 8 lt 3 5 tot system VERSION Long body LOADLESS WEIGHT with driver 515 kg CA...

Page 144: ...inder head controlled by a toothed belt Water cooling Permanent forced coolant circulation system Air filter With dry filtering cartridge Transmission From crankshaft to the rear wheels via clutch ass...

Page 145: ...g wheel tube pivoted on the arm with front wheel holder oscillating hub Front suspension with helical spring and hydraulic coaxial shock absorber To compensate the suspension load the front wheel is t...

Page 146: ...hoe self adjustment device that automatically and continuously restores the proper clearance between blocks and drums regardless of the friction material wear Wheels Pressed sheet metal rim 3 50 12 Fr...

Page 147: ...ator It is flanged on the side of the engine head and is pulled by a shaft actuated by the camshaft The main functions of the regulator are Adjusting the engine idle speed Maximum engine speed limitat...

Page 148: ...148 16 Technical data...

Page 149: ...Ape TM Ape TM Diesel Chap 17 Scheduled maintenance Checks 149...

Page 150: ...until the next scheduled service to solve it Service the vehicle at the prescribed mileage The warranty will not apply unless the Scheduled Services specified for the guarantee period you choose are...

Page 151: ...00 KM AT 28 000 KM AND AT 44 000 KM Braking system vehicle test check Parking brake check adjust Brake pump tank oil level check Belt tension tension check adjust Spark plug check clean electrodes adj...

Page 152: ...control check adjust Belt tension tension check adjust Electric system and batteries efficiency check Gearbox oil replacement Spark plug check clean electrodes adjustment Headlights check adjust Idle...

Page 153: ...k oil level check Belt tension tension check adjust Spark plug check clean electrodes adjustment Tyre pressure check Battery check top up Levers and engine side controls lubricate Differential gearbox...

Page 154: ...eck Gearbox oil replacement Spark plug check clean electrodes adjustment Headlights check adjust Idle carburation check adjust Tyre pressure check Cylinder head piston head discharge lights exhaust pi...

Page 155: ...ction Adjustment Gearbox gas and clutch control Inspection Adjustment Electric system and batteries Efficiency check Injection dynamic advance and timing belt tension Inspection Tyre pressure Inspecti...

Page 156: ...g system Test drive Inspection External nuts and bolts lock Inspection Tappets Inspection Adjustment Brake fluid level Check Gearbox gas and clutch control Inspection Adjustment Electric system and ba...

Page 157: ...ck Inspection Tappets Inspection Adjustment Brake fluid level Check Gearbox gas and clutch control Inspection Adjustment Electric system and batteries Efficiency check Preheat glow plug Inspection Inj...

Page 158: ...TRA MP 80W 90 Oil with specifications SAE 80W 90 API GL 5 Gearbox oil AGIP BRAKE 4 Brake fluid Specifications FMVSS DOT 4 AGIP GREASE PV 2 Multipurpose grease NLGI 2 specifications ISO LXBIB2 AGIP ARN...

Page 159: ...Fuses 88 I Identification 7 8 Instrument panel 35 K Keys 28 L Level 76 79 81 83 Lights 55 Locks 27 M Maintenance 72 75 114 116 149 150 155 Mirrors 61 O Oil 76 78 81 P Pressure 92 S Safe riding 11 Safe...

Page 160: ...AGGIO C S p A Pontedera All rights reserved No part of this publication may be reproduced This publication has been edited by After sales PIAGGIO C S p A V le Rinaldo Piaggio 23 56025 PONTEDERA Pi ITA...

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