PI V-412.036211E1 PIMAG User Manual Download

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V412M0005EN

‒

3/27/2019

User Manual

V-412.XX6211E1 PIMAG® HIGH-LOAD LINEAR STAGE

M O T I O N | P O S I T I O N I N G

Summary of Contents for V-412.036211E1 PIMAG

Page 1: ...V412M0005EN 3 27 2019 User Manual V 412 XX6211E1 PIMAG HIGH LOAD LINEAR STAGE M O T I O N P O S I T I O N I N G...

Page 2: ...Delivery 9 4 4 Overview 10 4 4 1 Base Body 10 4 4 2 Drive 10 4 4 3 Drag chain 11 4 4 4 Linear Encoder Connector 11 4 4 5 Purge Air System 11 4 5 Suitable Electronics 12 4 6 Accessories 12 5 Unpacking...

Page 3: ...Maximum Ratings 31 12 3 Ambient Conditions and Classifications 31 12 4 Dimensions 32 13 Old Equipment Disposal 34 14 Appendix 35 14 1 Pin Assignment 35 14 1 1 Drive Connector 35 14 1 2 Encoder connec...

Page 4: ...With regard thereto Physik Instrumente PI GmbH Co KG reserves all rights The use of any text images and drawings is permitted only in part and only when indicating the source Original instructions Fi...

Page 5: ...duct example socket of the RS 232 interface Start Settings Menu path in the PC software example to open the menu the Start and Settings menus must be clicked successively POS Command line or a command...

Page 6: ...ng the access data You need the data storage device for the product to get the access data If a manual is missing or problems occur with downloading contact our customer service department p 28 Downlo...

Page 7: ...Instructions The V 412 xx6211E1 is built according to state of the art technology and recognized safety standards Improper use of the V 412 xx6211E1 may result in personal injury and or damage to the...

Page 8: ...E1 52 mm 2 V 412 056211E1 102 mm 4 V 412 096211E1 204 mm 8 V 412 136211E1 305 mm 12 V 412 176211E1 407 mm 16 V 412 216211E1 508 mm 20 V 412 256211E1 610 mm 24 4 2 Product Labeling 1 1 2 1 3 3 4 5 6 Fi...

Page 9: ...40 4 3 Scope of Delivery Product number Description V 412 xx6211E1 Linear stage according to the order p 8 For V 412 xx6211E1 with xx 03 05 09 13 V412B0036 Mounting kit for mounting the V 412 xx6211E...

Page 10: ...rence point for incremental sensor signals Limit switches The limit switches are sensors at each end of the travel range that enable the electronics to abort motion in order to prevent the motion plat...

Page 11: ...ensor signals 4 4 5 Purge Air System The purge air system protects the drive and guides of the V 412 xx6211E1 against surrounding dust The purge air system comprises the following subassembly subassem...

Page 12: ...wing electronics are suitable Product number Description ACS modular controller To order contact our customer service department p 28 4 6 Accessories Drag chains for XY mounting Lower linear stage Tra...

Page 13: ...d afterwards Unpack the V 412 xx6211E1 and remove the transport safeguard 1 Unpack the V 412 xx6211E1 with care 2 Compare the contents with the scope of delivery according to the contract and the deli...

Page 14: ...uired to route cables without bending and according to regulations DANGER Risk of electric shock if the protective earth conductor is not connected If the protective earth conductor is missing or not...

Page 15: ...ert the locating pins into the corresponding holes in the surface 2 Align the V 412 xx6211E1 on the surface so that the corresponding mounting holes in the V 412 xx6211E1 and the surface are aligned 3...

Page 16: ...n the event of malfunction or failure of the system If there are touch voltages touching the V 412 xx6211E1 leads to serious injuries or death by electric shock Connect the V 412 xx6211E1 to a protect...

Page 17: ...of the lower positioner NOTICE Excessively long screws and locating pins Screws and locating pins that are inserted too deeply can damage the V 412 xx6211E1 Pay attention to the depth of the mounting...

Page 18: ...ower V 412 b Align the upper V 412 to the lower V 412 c If necessary Push the motion platform of the upper V 412 to access the mounting holes in the base body d Insert two M6 30 screws into the mounti...

Page 19: ...to the mounting hole of the upper V 412 g Insert two M6 30 screws into the mounting holes in the upper V 412 and tighten them 1 2 3 3 4 In addition to the V 412 xx6211E1 with xx 21 25 33 Fix the short...

Page 20: ...crews Optional 2 suitably dimensioned dowel pins as locating pins for aligning the load on the V 412 xx6211E1 Requirements You have read and understood the general safety instructions p 7 You have mou...

Page 21: ...to the corresponding holes in the motion platform 2 Align the load on the motion platform so that the mounting holes selected in the motion platform can be used for mounting the load 3 Place the load...

Page 22: ...the V 412 xx6211E1 to the electronics Pay attention to correct pin assignment p 35 Connecting the V 412 xx6211E1 1 If necessary Remove the ESD protective caps from the connectors of the V 412 xx6211E1...

Page 23: ...the protective earth conductor during operation If the protective earth conductor has to be removed temporarily e g for modifications reconnect the V 412 xx6211E1 to the protective earth conductor bef...

Page 24: ...Operating the V 412 xx6211E1 1 Start the electronics see the user manual for the electronics 2 Configure the electronics for the V 412 xx6211E1 during startup If you are using a digital controller fro...

Page 25: ...p 28 NOTICE Damage due to unsuitable cleaning agents Some cleaning agents can cause rusting on the V 412 xx6211E1 or dissolve plastics paints or adhesives Do not clean with water or acetone Cleaning...

Page 26: ...table due to inappropriately set speed acceleration Correct the corresponding servo control parame ter settings see the user manual for the control ler Uncontrolled oscillation Large changes to the lo...

Page 27: ...ithout a safeguard can damage the V 412 xx6211E1 and lead to loss of accuracy Ship the V 412 xx6211E1 in the original packaging only and with the transport safeguard installed Attaching the transport...

Page 28: ...of the controller if applicable Version of the driver or the software if applicable Operating system on the PC if applicable If possible Take photographs or make videos of your system that can be sen...

Page 29: ...ve axes X X X Travel range 407 508 610 mm Pitch yaw 39 48 58 rad max Straightness flat ness 8 9 10 m max Velocity unloaded 2000 2000 2000 mm s max Positioning accura cy uncalibrated 12 14 15 m typ Enc...

Page 30: ...it Toler ance Drive type Ironless 3 phase linear motor Intermediate circuit voltage RMS 300 V DC max Peak force 151 N typ Nominal force 33 N typ Peak current RMS 7 55 A typ Nominal current RMS 2 39 A...

Page 31: ...r M17 linear encoder Fitting for purge air hose with outside diame ter 4 mm Purge air system Operating pressure 2 to 6 bar 200 to 600 kPa Relative humidity 70 Absolute humidity 35 g m3 Recommended con...

Page 32: ...12 4 Dimensions B center of travel position reference position 6 6 10 8x6 4 15 1 2 LSW LE1 1 2 HDS 1 2 LSW LE2 1 2 HDS A D Energychain overlap at hardstop X 76 45 161 115 1 70 4 x 4 H7x7 10 100 100 C...

Page 33: ...latform of the V 412 xx6211E1 Dimensions and mounting holes Dimensions in mm Note that the decimal places are separated by a comma in the drawings 12 TECHNICAL DATA V412M0005EN 3 27 2019 33 M O T I O...

Page 34: ...order to fulfil the responsibility as the product manufacturer PI miCos undertakes environmentally correct disposal of all PI miCos equipment free of charge if it was made available to the market afte...

Page 35: ...PE Figure 10 M17 9 f Pin Function A Phase 1 B Phase 2 C Phase 3 1 Output Temperature sensor NTC 2 Output Temperature sensor NTC 3 Not connected 4 Not connected 5 Outer shielding PE Protective earth 1...

Page 36: ...libration 8 Negative limit switch 9 Positive limit switch 10 Input Power supply 11 Ground 12 Not connected A Not connected B Not connected C Outer shielding 14 2 Reference point switch specifications...

Page 37: ...4 NTC temperature sensor The V 412 xx6211E1 is equipped with an NTC temperature sensor for monitoring the coil temperature The electrical resistance of the NTC temperature sensor decreases considerabl...

Page 38: ...2 xx6211E1 electrical resistance over temperature 0 C to 80 C 0 200 400 600 800 1000 1200 1400 80 85 90 95 100 105 110 115 120 125 130 R T C Figure 15 NTC temperature sensor of the V 412 xx6211E1 elec...

Page 39: ...0 32957 10 20000 20 12511 25 10000 30 8045 40 5304 50 3578 60 2470 70 1739 80 1246 90 908 100 671 110 504 120 383 130 critical temperature 295 switching threshold 14 APPENDIX V412M0005EN 3 27 2019 39...

Page 40: ...ith the following European directives Low Voltage Directive EMC Directive RoHS Directive The standards applied for certifying conformity are listed below Safety Low Voltage Directive EN 61010 1 EMC EN...

Page 41: ...n direct measurement methods the resolution of the sensor system is specified Hysteresis Hysteresis is a position error that occurs when reversing direction It can be caused by elastic deformation res...

Page 42: ...Optical magnetic Sensor resolution The sensor can be the critical element of position resolution so it may be necessary to specify the sensor resolution separately Rotary encoder Impulses per screw r...

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