phytron phyMOTION INSM01.1 Translation Of The German Original Manual Download

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phytron

5/2019

Manual MA 1307-A004 EN

phyMOTION

Power Stage Carrier Module with Safe Torque Off

INSM01.1

TRANSLATION OF THE GERMAN ORIGINAL MANUAL

Summary of Contents for phyMOTION INSM01.1

Page 1: ...phytron 5 2019 Manual MA 1307 A004 EN phyMOTIONTM Power Stage Carrier Module with Safe Torque Off INSM01 1 TRANSLATION OF THE GERMAN ORIGINAL MANUAL...

Page 2: ...ttp www phytron de phyMOTION are the descriptions of the features and specifications for the phyMOTIONTM stepper motor controller Every possible care has been taken to ensure the accuracy of this tech...

Page 3: ...dicates a high risk of serious injury or death from electric shock WARNING Serious injury possible Indicates a possible risk of serious injury or death WARNING Serious injury from electric shock Indic...

Page 4: ...o be provided The trained personnel must know all valid standards regulations and rules for the prevention of accidents which are necessary for working with the product Safety Instructions Further Man...

Page 5: ...tc can be live Before starting wiring make sure that none of the power supplies are connected to the primary side of the mains supply Isolate the power supplies from the mains or remove the appropriat...

Page 6: ...unction 18 5 4 1 Technical Details 18 5 4 2 Connection 19 6 Installation 20 6 1 Mechanical Installation 20 6 2 Electrical Installation 22 6 2 1 Connectors Overview 22 6 2 2 Pin Assignment 23 6 2 3 Ste...

Page 7: ...phytron 7 MA 1307 A004 EN 11 Index 42...

Page 8: ...for applications that require an immediate interruption of the power supply to the drive element The INSM module needs an Indexer e g I4XM01 in front Two limit switches and a third switch which can b...

Page 9: ...phytron 9 MA 1307 A004 EN Ordering code of the power INSM01 stage carrier module Ordering code example INSM01 APS01 ECAS01 power stage carrier with APS power stage with integrated SSI encoder...

Page 10: ...Manual INSM01 10 MA 1307 A004 EN 4 Technical Data 4 1 Declaration of Conformity...

Page 11: ...004 EN 4 2 Mechanical Data Dimensions 100 x 100 mm without front panel Weight 157 g 134 g without with front panel Mounting Plug in module into the modular stepper motor controller phyMOTIONTM Mountin...

Page 12: ...y 500 000 steps sec Physical resolution Approx 102 400 positions per revolution 0 00035 step The optional encoder modules should be considered for very fine positioning Current consumption max 3 6 ADC...

Page 13: ...ff input 3 Limit switches PNP NOC NCC Option Encoder evaluation with ECAS01 sub module incremental or SSI with ECES01 sub module EnDat incremental or SSI with ECBS01 sub module incremental SSI or BiSS...

Page 14: ...step resolution up to 1 512 micro step Online power stage parameterisation and diagnostics STO input Safe switching off into the torqueless state 3 Limit reference switches Evaluation of up to three...

Page 15: ...res a different hold 5 1 Safety instructions for the STO Function WARNING Serious injury and property damage possible The use of the STO function alone does not guarantee safety Planning security syst...

Page 16: ...aded axes with brakes or other suitable measures Make sure that the motor coasting does not cause any hazards WARNING Serious injury by electric shock possible If the safety function STO is active onl...

Page 17: ...related electrical electronic and programmable electronic control systems ISO 13849 1 Safety of machinery Safety related parts of control systems Part 1 General principles for design EN 954 1 Safety o...

Page 18: ...s a digital input designed for a nominal input voltage of 24 VDC positive logic 5 4 1 Technical Details Max voltage 30 VDC Typical input current at 24 VDC 60 mA Logic threshold in accordance with IEC...

Page 19: ...MA 1307 A004 EN 5 4 2 Connection Fig 3 Pin assignment STO input 2 pole Phoenix MCDN1 5 2 G1 3 5P26 WARNING Serious injury and property damage possible The STO inputs must always be controlled via a sa...

Page 20: ...rea only CAUTION Possible damage by ESD The modules of the phyMOTIONTM consist of sensitive electronic components that can be destroyed by electrostatic discharge voltages Always store and transport s...

Page 21: ...connectors and boards Make sure not to leave free slots in between modules so the module addressing sequence can work correctly Identify the correct slot position for your INSM01 referring to your or...

Page 22: ...enix Mating connector Phoenix Mating connector ID number Motor X4 1x4 IC 2 5 4 G 5 08 IC 2 5 4 ST 5 08 10005390 Limit switches X2 1x10 MCDN1 5 10 G1 3 5P26 FMC1 5 10 ST 3 5 10013217 Encoder X1 1x10 MC...

Page 23: ...Fig 4 Pin assignment INSM01 Use the specified mating connectors for wiring i CAUTION Possible damage Damage of the module by wrong connection Do not exchange the 10 pin connector for limit switches wi...

Page 24: ...per motors with the INSM01 module can be driven with 0 1 to 5 APEAK phase current at max 70 VDC In the next chapter the connection of a 2 phase stepper motor with 4 6 or 8 lead wiring is described Wir...

Page 25: ...mage Destruction of the power stage by connecting a 5 phase stepper motor Do not connect any 5 phase stepper motors to avoid damage Motor time constant R L applies to the electrical motor time constan...

Page 26: ...e direction limit switch the second in the direction limit switch The third switch centre switch for example can be used as a reference switch The switch type PNP NCC has the advantage that cable brea...

Page 27: ...ng to the BiSS standard or differential incremental encoder with quadrature signals or absolute encoder according to the SSI standard with ECMS01 sub module Resolver LVDT or RVDT Fig 8 Pin assignment...

Page 28: ...V Also ensure that the encoder is configured correctly in its programming The connection of an incremental encoder and parameterising for SSI can cause damage Encoder Technical Specification Encoder...

Page 29: ...phytron 29 MA 1307 A004 EN Wiring of the encoder Fig 10 Wiring SSI Quadrature encoder Fig 11 Wiring EnDat BiSS encoder Fig 12 Wiring EnDat BiSS encoder Resolver wiring refer to chap 6 2 6...

Page 30: ...Manual INSM01 30 MA 1307 A004 EN Optional accessories adapter cable for EnDat encoder Fig 13 Adapter cable ID no 10014905...

Page 31: ...imary sinusoidal voltage from 5 to 10 Vr m s in 1 V steps Ratio from 1 8 to 2 1 8 1 4 1 2 1 and 2 only in the resolver or 5 6 wire LVDT mode Operating modes Resolver 4 wire LVDT and 5 6 wire LVDT The...

Page 32: ...Manual INSM01 32 MA 1307 A004 EN Operating modes of the encoders Resolver Fig 15 Resolver wiring 4 wire LVDT Fig 16 4 wire LVDT RVDT wiring full bridge...

Page 33: ...phytron 33 MA 1307 A004 EN Fig 17 4 wire LVDT RVDT wiring half bridge 5 6 wire LVDT Fig 18 5 wire LVDT RVDT wiring...

Page 34: ...Manual INSM01 34 MA 1307 A004 EN Fig 19 6 wire LVDT RVDT wiring...

Page 35: ...phytron 35 MA 1307 A004 EN Synchronisation Fig 20 Synchronisation wiring...

Page 36: ...Controller For programming the sequential program please read Further manual Detailed information on this subject is in a supporting manual phyLOGICTM Command Reference for the phyMOTIONTM Controller...

Page 37: ...dule by colours and blinking LEDs left right Off no logic power available STO input is not active Power stage not ready green logic power is ready STO input is not active Power stage ready orange STO...

Page 38: ...se the parameters P43 to P45 For a general overview of the parameters Further manual Detailed information on this subject is in a supporting manual phyLOGICTM Command Reference for the phyMOTIONTM Con...

Page 39: ...phytron 39 MA 1307 A004 EN 8 Principles of Positioning Further manual Detailed information on this subject is in a supporting manual Principles of Positioning of the Stepper Motor Controllers...

Page 40: ...ckfitting by our service the red seal tape is renewed Please note the following before the removal because up to four INSM modules are connected with the I4XM indexer module by a ribbon cable on the r...

Page 41: ...roduction process This warranty does not include damage caused by the customer for example not intended use unauthorized modifications incorrect handling or wiring 10 3 Registered Trademarks In this m...

Page 42: ...n 28 Error detection 13 F Functions 14 I Inductance 25 Installation 20 22 L LED 37 LVDT 32 M Mating connector 22 Motor connection 24 Motor time constant 25 N Nominal voltage 12 O Outputs 13 P Paramete...

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