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82,500 BTU OUTDOOR GAS GRILL

OWNERS / ASSEMBLY MANUAL

Phoenix Innovations Corp.
103-1540 Cornwall Rd. Oakville, ON Canada   L6J 7W5

Made in China / Printed in China

Save these instructions for future reference.  If you are
assembling this unit for someone else, give this manual to
him or her to read and save for future reference.

!

WARNING

For Your Safety:

 

1. Improper installation, adjustment, alteration, service
    or maintenance can cause injury or property damage.
2. Read the installation, operation, and maintenance
    instructions thoroughly before installing, using or
    servicing this appliance.
3. Failure to follow these instructions could result in
    fire or explosion, which could cause property damage,
    personal injury, or death.

California Proposition 65:

Chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm are
created by the combustion of propane.

!

WARNING

For Your Safety:

 

For Outdoor Use Only
(do not use under any overhead enclosure)

Table of Contents

Use of the Appliance 

 

 

1

Parts / Hardware List 

 

 

2

Assembly 

Instructions 

  3

Use of Electrical Accessories 

 

9

Lighting / Operating Instructions  

10

Retractable Grill Light 

 

 

10

Infrared Rear Burner 

 

 

11

LP 

Gas 

Supply 

   12 

LP 

Gas 

Cylinder 

   12

Hose and Regulator Assembly   

13

Natural Gas Supply Connection   

14

Leak 

Test 

    14

Maintenance 

    15

 Cleaning 

and 

Care 

   

 Cooking 

Grids 

   

 Heat 

Plates 

    

 Grease 

Cup/drawer   

 Bottom 

Bucket

 Exterior 

Surfaces 

   

Grilling 

Tips 

    16

Cooking 

Guides 

   17

Trouble 

Shooting 

   19

Warranty 

    20

For Models:
PH603SB
PH603SBN

L0019 - Rev. 12/06

Summary of Contents for PH603SB

Page 1: ...which could cause property damage personal injury or death California Proposition 65 Chemicals known to the State of California to cause cancer birth defects or other reproductive harm are created by the combustion of propane WARNING For Your Safety For Outdoor Use Only do not use under any overhead enclosure Table of Contents Use of the Appliance 1 Parts Hardware List 2 Assembly Instructions 3 Us...

Page 2: ... and all other flammable liquids and vapors 8 This appliance is not intended for commercial use 9 The use of alcohol prescription or non prescription drugs may impair the user s ability to properly assemble or safely operate this appliance 10 Do not alter this appliance in any manner 11 Do not use this appliance unless it is fully and properly assembled and all parts are securely fastened 12 When ...

Page 3: ...de Shelf Front Y Right Door Z Left Door Medium washer Medium washer PART DRAWING A 1 Grease Tray face B 1 Drawer Face 2 C 1 Drawer Bucket 2 D 1 Drawer Rails 2 E 1 Heat Tent 5 F 1 Cooking Grids 5 G 1 Rotisserie Kit PART DRAWING H 1 Warming Rack I 1 Side Burner Grate J 1 Side Burner K 1 Match Stick holder L 1 Tank Support Wire Bracket not required supplied for Natural Gas model PH603SBN M 1 Skirt Tr...

Page 4: ...TIONS STEP 2 Attach skirt brackets castors NOTE PLACE ON CARDBOARD OR CLOTH TO PROTECT PAINT STEEL FINISH 1 Attach skirt trim mounting brackets M 1 to cabinet frame A using 4 medium bolts 2 Insert 2 rear locking castors B into bottom of rear leg posts 3 Insert 2 front non locking castors C into bottom of front leg posts NOTE LOCK REAR CASTORS TO PREVENT CABINET FROM MOVING DURING ASSEMBLY STEP 3 A...

Page 5: ...ach the wire shelf N by inserting into 2 existing holes located on center panel H Extend the legs of the shelf align into position over the 2 existing holes located on the cabinet frame A and attached with 2 medium bolts See Fig 4 STEP 5 Complete cabinet 1 Secure left P L and right P R grease tray support bars to horizontal front panel Q and back panel M with 4 medium bolts See Fig 5 2 Insert end ...

Page 6: ...nsert 2 medium bolts through right side shelf top W into right side shelf front X and tighten See Fig 8 2 Loosen 2 bottom bolts already installed in the side burner J 1 DO NOT REMOVE See Fig 8 1 3 Place right side shelf onto the side burner J 1 by lining up 2 bottom keyholes in right side shelf W X with 2 bolts loosened from the side burner J 1 Lower the side shelf into place See Fig 9 DO NOT TIGH...

Page 7: ...ft side shelf top T into left side shelf front U and tighten See Fig 10 2 Loosen 2 bottom bolts already installed in the BBQ grill head S DO NOT REMOVE See Fig 11 3 Place left side shelf onto left side of BBQ grill head S by lining up 2 bottom keyholes in left side shelf T U with 2 bolts loosened from BBQ grill head S Lower the side shelf into place See Fig 11 1 DO NOT TIGHTEN BOLTS 4 From the ins...

Page 8: ...m hinge pin on front skirt trim piece D so the pin enters the pre drilled hole in the door s bottom Push up the top hinge pin located in bottom of the horizontal front panel Q and lock into the pre drilled hole in left door Z See Fig 15 STEP 10 Attach bottom trim NOTE PLACE ON CARDBOARD OR CLOTH TO PROTECT PAINT STEEL FINISH 1 Assemble right F left E and front D skirt trim pieces using 4 1 bolts S...

Page 9: ...of the back panel M See Fig 19 2 Attach the hose of the appliance to your natural gas supply 3 Refer to Natural Gas Supply Connection section of this manual for proper assembly instructions STEP12 Install cooking components 1 Place heat tents E 1 into slots located in front of grill head S and lower over each burner 2 Insert cooking grids F 1 warming rack H 1 and side burner grate I 1 3 From behin...

Page 10: ...aks See Leak Test section of this manual 5 Ensure that the venturi tubes burners are properly aligned on the burner control valve orifices See Fig 1 6 Ensure that the main side and rotisserie ignitor wires are properly connected 7 Read and understand all instructions as they pertain to this appliance before lighting 8 Open the lid and make sure the burner control knobs are in the OFF position 9 Sl...

Page 11: ... height matches illustration See Fig 2 1 NOTES 1 To light side or rotisserie burners with a match or butane lighter position the flame close to the burner and repeat steps above Do not operate the main and rotisserie burners at the same time 2 When using the rotisserie burner remove warming rack 3 Always check the burner to confirm that ignition has occurred SHUT DOWN 1 Close the LP gas cylinder o...

Page 12: ... bracket 5 Motor support extension 6 Counter balance with locking wing bolt 7 Spit collar INSTALL MOTOR BRACKET 1 Line up holes in motor support bracket part 4 with holes in grill head and attach securely using the 2 medium bolts included with your rotisserie kit See Fig 6 2 Slide the motor support extension part 5 over the motor support bracket part 4 3 Slide motor part 1 onto motor support exten...

Page 13: ...er attempt to attach this appliance to the self contained LP gas system of a camper trailer motor home or house 5 Special care should be taken to avoid dropping or rough handling of the LP gas cylinder Never use a LP gas cylinder with a damaged body valve collar or footing 6 LP gas cylinders should be filled only by a certified LP gas dealer 7 Always transport filled LP gas cylinders carefully sec...

Page 14: ...er valve s is open prior to the LP gas cylinder service valve being opened the connection will interpret this free flow of gas to be a leak c The connections safety feature will reduce gas flow from the regulator to the appliance to a minimal level d Be sure that all burner valves are closed prior to opening the LP gas cylinder service valve to ensure that the connection flow limiting device is no...

Page 15: ...o the appliance 4 In a bowl create a soap solution of 1 part water with 1 part liquid detergent 5 Open the LP gas cylinder service valve slowly 6 Brush the soap solution over each connection point including connections to side and rotisserie burners if applicable 7 A gas leak will be identified by expanding bubbles originating from the point of the leak 8 If a gas leak is detected at any connectio...

Page 16: ...mage is found replace with new burner 9 Reinstall burner check to ensure that the gas valve orifice is correctly positioned inside burner inlet venturi See Fig 21 CLEANING SIDE BURNER 1 Turn off gas at the LP gas cylinder main NG valve 2 Remove side burner grate 3 Remove burner by removing the sideburner securing bolts from the bottom of the burner See Fig 22 4 Lift the burner up and away from the...

Page 17: ...ensure the most accurate temperature reading See Cooking Guide section of this manual for desired internal temperatures for a variety of commonly grilled cuts of meat MAINTENANCE COOKING GRIDS 1 Clean before after each use with a stiff wire brush 2 It is not necessary to fully clean the cooking grids after each use but a mild soap and water solution can be used as necessary Always rinse cooking gr...

Page 18: ...and let the grill operate for 10 minutes This will help to burn any residue off the cooking grids and heat plates c After the appliance has cooled use a stiff wire brush to scrape the residue from the cooking surface COOKING GUIDES 1 TEMPERATURE SETTINGS a High Intended for fast pre heating of the appliance searing steaks and other cuts of meat rotisserie cooking and for burning food residue from ...

Page 19: ...urgers Patties Low Med 12 14 mins Steaks 1 thick Med 8 12 mins 1 5 2 thick Med 16 24 mins Chicken Breast Low 45 mins Chicken Wings Low 35 mins Pork Chops 1 thick Low Med 30 mins Ribs Low 40 60 mins Fish Fillets 1 5 thick Low Med 15 20 mins COOKING TIME GUIDE CONVECTION AND ROTISSERIE COOKING Chicken Turkey 2 5 lbs Medium Low 2 4 hrs 6 10 lbs Medium Low 3 5 hrs Beef Roast 3 6 lbs Medium Low 2 4 hrs...

Page 20: ...t painted Clean with soft bristle brush or scraper Inside of lid appears to be peeling 1 Out of LP Gas 2 Ignitor wire s not connected 3 Ignitor electrode misaligned on burner 4 Ignitor malfunction 5 Regulator is not fully connected to the cylinder valve 6 Control knob left open while LP gas cylinder valve or natural gas service valve was opened causing excess flow device to activate 7 A leak in th...

Page 21: ...ty applies only to products sold at retail h Warranty is valid only in the country of purchase as certain countries use different types and grades of gas which require different valves orifices regulators and or burners i Phoenix Innovations Corp does not accept responsibility for any indirect or consequential damages including but not limited to replacement of the entire appliance 3 Always use re...

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