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User manual

Installing and operating the

PLCC

AC1

DC1 controller

Summary of Contents for 1624130

Page 1: ...User manual Installing and operating the EV PLCC AC1 DC1 controller...

Page 2: ...arktstra e 8 32825 Blomberg Germany phoenixcontact com 107068_en_06 Installing and operating the EV PLCC AC1 DC1 controller UM EN EV PLCC AC1 DC1 Revision 06 Designation Order No EV PLCC AC1 DC1 16241...

Page 3: ...1 13 3 1 General description of the controller 13 3 2 Hardware and software requirements 14 3 3 Connection and operating elements 15 3 4 Diagnostic and status indicators 16 3 5 SD card 20 3 6 Digital...

Page 4: ...and C 48 5 1 4 Typical charging sequence 49 5 2 DC charging 51 5 2 1 Proximity Plug PP 52 5 2 2 Control Pilot CP 52 5 2 3 Typical charging sequence 52 6 Function blocks for communication interfaces 5...

Page 5: ...Table of contents 107068_en_06 PHOENIX CONTACT 5 74 A Appendix for document lists 67 A 1 List of figures 67 A 2 List of tables 70 A 3 Index 71...

Page 6: ...f this hazardous situation is not avoided it will result in death or serious injury WARNING Indicates a hazard with a medium risk level If this hazardous situation is not avoided it could result in de...

Page 7: ...vehicles The safety concepts involved in automation engineering The applicable standards and other regulations in particular IEC 61851 1 23 DIN SPEC 70121 CHAdeMO and GB T 27930 Qualified application...

Page 8: ...ions to the device can endanger your safety or damage the device Do not repair the device yourself If the device is defective please contact Phoenix Contact 1 4 Safety notes Observe the country specif...

Page 9: ...ppliances a description of which is provided in the latest Phoenix Contact catalog phoenixcontact net products Additional measures for protection against unauthorized network access are listed in the...

Page 10: ...the DC currents can pose an increased safety risk if they are used or programmed incorrectly Ensure that you are familiar with the applicable standards and directives before install ing and starting u...

Page 11: ...06 kPa up to 3000 m above sea level Permissible humidity 10 95 in accordance with DIN EN 61131 2 2 3 Checking the delivery Check the delivery for transport damage Damaged packaging is an indicator of...

Page 12: ...tside so that it is clearly visible 2 4 Unpacking The EV PLCC AC1 DC1 is supplied in an ESD bag together with a packing slip with instal lation instructions Read the complete packing slip carefully be...

Page 13: ...r AC charging The controller features an interface for AC charging of an electric vehicle The interface pro vides the following functions Evaluation of signal contacts to the charging connector Proxim...

Page 14: ...S antenna For ordering data see page 62 SIM card SIM card from a mobile network operator provider to fa cilitate mobile communication for the charging controller PC Worx 6 30 25191 1 Included in AUTOM...

Page 15: ...ontactor AC charging 8 X8 plug for DC charging 9 X9 plug for relay output charging enabled DC charging 10 Antenna socket 11 SIM card holder 12 SD card holder 13 X10 plug for digital inputs 14 X11 plug...

Page 16: ...s at digital outputs UL Green 24 V supply logic Off Communications power not present On Communications power present UM Green 24 V supply digital inputs Off Voltage not present On Voltage present US G...

Page 17: ...nsmission active RS485 2 Yellow Communication via RS 485 interface 2 Off No data transmission Flashing Data transmission active CAN Yellow Communication via CAN bus interface Off No data transmission...

Page 18: ...on inactive Flashing Controller ready to operate On Digital communication active EV interfaces to the electric vehicle AC interface for AC charging Error Red Error Off No error On Error status E or F...

Page 19: ...cessfully On Connection established successfully link The controller is able to contact another network device ACT Yellow Off Data transmission not active On Data transmission active activity The Ethe...

Page 20: ...will be recognized during the initialization phase of the controller Make sure that the SD card has been inserted before switching on the controller to enable the controller to use it NOTE Potential d...

Page 21: ...2 3 24 V 24 V supply voltage UM 1 4 and 2 4 PGND Reference potential 1 5 I1 Input 1 1 6 I2 Input 2 1 7 I3 Input 3 1 8 I4 Input 4 1 9 I5 Input 5 1 10 I6 Input 6 1 11 I7 Input 7 1 12 I8 Input 8 2 5 I9...

Page 22: ...68_en_06 Figure 3 4 Digital inputs connection example 2 10 I14 Input 14 2 11 I15 Input 15 2 12 I16 Input 16 Table 3 3 Terminal point assignment of the input connector Terminal point Assignment Descrip...

Page 23: ...upply voltage US 1 2 1 4 and 2 2 2 4 PGND Reference potential 1 5 Q1 Output 1 1 6 Q2 Output 2 1 7 Q3 Output 3 1 8 Q4 Output 4 1 9 Q5 Output 5 1 10 Q6 Output 6 1 11 Q7 Output 7 1 12 Q8 Output 8 2 5 Q9...

Page 24: ..._en_06 Figure 3 6 Digital outputs connection example 2 10 Q14 Output 14 2 11 Q15 Output 15 2 12 Q16 Output 16 Table 3 4 Terminal point assignment of the output connector Terminal point Assignment Desc...

Page 25: ...rnet cables used The Ethernet interfaces are capable of swapping the transmitter and receiver automati cally auto crossover Transmit data T 1 Figure 3 7 Ethernet interface Transmit data T 2 Receive da...

Page 26: ...ground 1 2 CTS Interface 2 permission to transmit 1 3 RTS Interface 2 request to transmit 1 4 RxD Interface 2 data receipt 1 5 TxD Interface 2 data transmission 2 1 GND Interface 1 signal ground 2 2...

Page 27: ...assignment of the RS 485 interfaces Terminal point Assignment Description 1 1 R Interface 4 termination resistor positive 1 2 TX RX Interface 4 transmit receive data positive 1 3 TX RX Interface 4 tra...

Page 28: ...EV PLCC AC1 DC1 28 74 PHOENIX CONTACT 107068_en_06 Figure 3 12 Connection of an RS 485 device with external termination resistor X2 2 X3 X4 RS232 RS485 CAN X5 X 3 X 4 X 5 X 2 2 RX TX RX TX 120...

Page 29: ...ice termination resistor wired in the charging controller Table 3 7 Terminal point assignment of the CAN master interface Terminal point Assignment Description 1 1 R Termination resistor can be bridge...

Page 30: ...2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 1 2 1 2 1 1 1 2 1 3 1 4 1 1 5 1 6 1 7 1 8 1 9 1 10 1 11 1 12 2 1 2 2 2 3 2 4 2 5 2 6 2 7 2 8 2 9 2 10 2 11 2 12 X10 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 1 10 1 11 1 12 2...

Page 31: ...2 CAN GSM St GSM TR Error Plug Charge PLC Error Plug Charge EV PLCC AC1 DC1 Ord No 1624130 CRTL COM EV DC AC X3 X4 X5 X6 X7 X8 X9 X10 X11 1 2 3 4 5 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 1 2 1 2 1 1 1 2 1 3...

Page 32: ...ccordance with IEC 61851 1 1 2 CP Control Pilot Pilot line signal communication between charging station and vehicle in accordance with IEC 61851 1 and SAE J1772 1 3 GND PP CP Reference potential for...

Page 33: ...18 Connection example 1 infrastructure charging socket with charging con tactor 1 6 LO Locking Control of the locking actuator 1 7 LO Locking Control of the locking actuator 1 8 TEMP1 1 Analog input f...

Page 34: ...rging contactor AC charging Terminal point Assignment Description 1 1 C1 Relay output charging contactor Connects the mains voltage to the vehicle via an external charging contactor if status C or D h...

Page 35: ...nt Description 1 1 PP Proximity Plug Detects if the charging connector is inserted 1 2 CP Control Pilot Pilot line signal communication between charging station and vehicle in accordance with IEC 6185...

Page 36: ...3 4 5 6 7 8 9 1 2 3 4 5 6 7 1 2 1 2 1 1 1 2 1 3 1 4 1 1 5 1 6 1 7 1 8 1 9 1 10 1 11 1 12 2 1 2 2 2 3 2 4 2 5 2 6 2 7 2 8 2 9 2 10 2 11 2 12 1 4 or 2 4 2 1 2 3 1 1 1 3 or X10 X3 X4 RS232 RS485 CAN X5...

Page 37: ...CCS type 1 charging connector Figure 3 24 Connection example 3 CCS type 2 charging connector 1 2 3 4 5 6 7 1 2 X6 X7 X8 X9 X3 X4 X5 CS GY Temp DC BU PE DC DC Temp DC OG Temp DC WH Temp DC VT AC DC CP...

Page 38: ...ging enabled DC charging Table 3 11 Terminal point assignment of the relay output charging enabled DC charging Terminal point Assignment Description 1 1 C1 Relay output charging enabled Switches a flo...

Page 39: ...orrectly installed End brackets fix the controller on both sides and keep it from moving from side to side on the DIN rail Phoenix Contact recommends using CLIPFIX 35 5 end brackets Order No 3022276 M...

Page 40: ...on and the controller from the power supply Insert a SIM card into the card holder Using a screwdriver push the SIM card into the card holder as far as possible push push technology Figure 4 2 Inserti...

Page 41: ...the ferrules are crimped correctly Insert the conductor into the terminal point It is clamped into place automatically Figure 4 4 Connecting a rigid conductor Flexible conductor Open the spring by pr...

Page 42: ...a Disconnect the charging station and the controller from the power supply Connect the antenna to the antenna port on the charging controller Tighten the nut on the antenna port by hand Figure 4 7 Con...

Page 43: ...mary switched power supply without fallback characteristic curve from the QUINT POWER range to operate the controller see the latest Phoenix Con tact catalog A power supply without a fallback characte...

Page 44: ...es to the corresponding plugs as described in Section 4 6 Insert the plugs into the controller Switch on the power supplies Only use power supplies that are suitable for operation with capacitive load...

Page 45: ...ide short circuit protection The rating of the fuse connected up stream must be such that the maximum permissible load current of 8 A is not exceed ed total current at UM and US Terminal points 1 1 1...

Page 46: ...ignal and deter mines the current carrying capacity of the connected charging cable The coding of the permissible current for the resistance value is defined in IEC 61851 1 The PP signal is only relev...

Page 47: ...R3 R2 CS D1 Control Pilot Va Vb PWM S2 CRTL COM EV DC AC EV PLCC AC1 DC1 Ord No 1624130 EV CHARGE CONTROL Power 24 V X1 X2 1 X2 2 X3 X4 RS232 RS485 CAN X5 COM AC Charging SD ard C Digital IN X10 SIM...

Page 48: ...nnection case B Figure 5 3 Charging station with infrastructure charging socket connection case B Connection case C Figure 5 4 Charging station with vehicle charging connector connection case C Table...

Page 49: ...se B Charging process stopped by the vehicle Figure 5 6 illustrates a typical AC charging sequence The charging process is stopped by the vehicle Figure 5 6 Typical AC charging sequence charging proce...

Page 50: ...itching on the PWM generator 3 Start charging pro cess C2 Vehicle switches to status C2 by closing switch S2 C2 Charging station closes charging contactor vehicle is charged a Adjust charging current...

Page 51: ...ation between the vehicle and the charging station Figure 5 7 Basic structure of a DC charging station in a Combined Charging System in accordance with IEC 61851 23 Annex CC and DIN SPEC 70121 6 6 EV...

Page 52: ...ers used for charging the vehicle battery via the charging sta tion are exchanged via digital communication The PWM signal on the Control Pilot is set to a pulse duty factor of 5 in order to establish...

Page 53: ...in a Combined Charging System CCS Several individual steps are executed in each phase of the charging process with mes sages being exchanged for each step 107068A001 1 Vehicle not connected 2 Connect...

Page 54: ...irms that the vehicle charging connector is locked C2 Vehicle requests cable test C2 Charging station tests cable and reports insulation to vehicle C2 Cable insulation test complete C2 Vehicle and cha...

Page 55: ...tches to status B2 by opening switch S2 B2 Vehicle unlocks vehicle charging connector in the vehicle charging inlet if voltage between DC and DC 60 V B2 Vehicle stops digital communication with the ch...

Page 56: ...Function blocks for communication interfaces In PC Worx the interfaces are operated via function blocks Charging processes are also implemented using function blocks They can be downloaded as a Start...

Page 57: ...crewdriver Remove the conductor B Figure 7 1 Removing the conductor NOTE Electrostatic discharge The device contains components that may be damaged or destroyed by electrostatic dis charge When handli...

Page 58: ...N rail B Figure 7 2 Removing the controller 7 4 Removing the SIM card Disconnect the charging station and the controller from the power supply Using a screwdriver push the SIM card into the card holde...

Page 59: ...ard Lightly push the SD card far enough into the SD card holder in the direction indicated by arrow A in Figure 7 4 until the snap in mechanism releases the SD card and partially ejects it from the ca...

Page 60: ...nly be carried out by Phoenix Contact Send defective devices back to Phoenix Contact for repair or to receive a replacement device We strongly recommend using the original packaging to return the prod...

Page 61: ...sal Sensitive data is stored on the SD card This data can even be restored after reformatting the SD card To ensure that your data does not fall into unauthorized hands you should physically destroy t...

Page 62: ...lar antenna with mounting bracket for out door installation 5 m antenna cable with SMA circular connector suitable for LTE 4G TC ANT MOBILE WALL 5M 2702273 1 GSM UMTS antenna with omnidirectional char...

Page 63: ...of protection IP20 Mounting position Horizontal Assembly note DIN rail mounting Vibration operation 5g Vibration storage transport 5g Shock operation 25g Criterion 1 in accordance with IEC 60068 2 27...

Page 64: ...B EDGE Multislot Class 10 UMTS HSPA 3GPP R6 Supported protocols OCPP 1 6J Controller supply Supply voltage 24 V DC maximum cable length 30 m Supply voltage range 19 2 V DC 30 V DC including all tolera...

Page 65: ...reserved for future applications Temperature monitoring 2 x Pt 1000 Temperature range 20 C 120 C Relay output DC charging enabled Switching voltage maximum 30 V external supply Switching current maxim...

Page 66: ...n memory 4 MB minimum depending on storage medium Programming tool PC Worx Diagnostic tool DIAG Runtime system eCLR Real time clock Yes Conformance with EMC directives Immunity test in accordance with...

Page 67: ...f an RS 485 device with external termination re sistor 28 Figure 3 13 Terminal point assignment of the CAN master interface 29 Figure 3 14 Connection of a CAN device termination resistor wired in the...

Page 68: ...5 1 Proximity Plug PP circuit 46 Figure 5 2 Control Pilot circuit 47 Figure 5 3 Charging station with infrastructure charging socket connec tion case B 48 Figure 5 4 Charging station with vehicle cha...

Page 69: ...nt of the interface for AC charging 32 Table 3 9 Terminal point assignment of relay output charging contactor AC charging 34 Table 3 10 Terminal point assignment of the interface for DC charging 35 Ta...

Page 70: ...l 61 Controller 61 Packaging 61 E Ethernet interfaces 25 F Fallback characteristic curve 43 G GB T 31 M Maintenance 60 Mounting Antenna 42 Connecting Ethernet 42 Connecting the conductors 41 Controlle...

Page 71: ...EV PLCC AC1 DC1 72 74 PHOENIX CONTACT 107068_en_06...

Page 72: ...products in your specific application in particular with regard to observing the applicable standards and regulations All information made available in the technical data is supplied without any accom...

Page 73: ...products Subsidiaries If there are any problems that cannot be solved using the documentation please contact your Phoenix Contact subsidiary Subsidiary contact information is available at phoenixconta...

Page 74: ......

Page 75: ...PHOENIX CONTACT GmbH Co KG Flachsmarktstra e 8 32825 Blomberg Germany Phone 49 5235 3 00 Fax 49 5235 3 41200 E mail info phoenixcontact com phoenixcontact com PHOENIX CONTACT 2021 03 16 107068_en_06...

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