Philips SELECON PL3 Service Manual Download Page 50

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HILIPS

ELECON

PL3 LED L

UMINAIRE

ERVICE

ANUAL

-12V to Board 3 Cable Assembly

25.9693.0005 Rev A

Refer to

Figure 22

Figure 22: -12V to Board 3 Assembly

Note:

Cables are available as complete assemblies only. The information contained in

this section is for reference only.

22"

Blue

Summary of Contents for SELECON PL3

Page 1: ...FOREWORD 02 9693 0010 0 14 January 2011 0 ...

Page 2: ...g für Fehler oder Irrtuemer die in diesem Handbuch auftreten Für Bemerkungen und Verbesserungs vorschlaege oder Vorschlaege in Bezug auf Korrekturen und oder Aktualisierungen in diesem Handbuch moechten wir Sie bitten Kontakt mit der naechsten Philips Sele con Niederlassung aufzunehmen Le matériel décrit dans ce manuel est pour information seulement et est sujet à change ments sans préavis La comp...

Page 3: ...l packing material along with a copy of your invoice if available and write the RGA number legibly on or near the shipping address label Return the unit freight prepaid to Philips Selecon 10911 Petal Street Dallas Texas 75238 Attention Warranty Service RGA ___________ As stated in the warranty it is required that the shipment be insured and FOB our service center Philips Selecon Offices Philips Se...

Page 4: ...ed in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with Philips Selecon system service and safety guidelines may cause harmful interference to radio com munications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct t...

Page 5: ... this manual are as follows GENERAL INFORMATION PERTAINING TO PROTECTION AGAINST FIRE AND ELECTRICAL SHOCK WARNING INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST FIRE 1 Protect product from any harmful environments damage etc 2 Connect to power sources and voltages as described in the installation manual WARNING INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST ELECTRICAL SHOCK 1 PL3 LED Luminaires are...

Page 6: ... Instructions 10 General Care and Equipment Handling 11 Locations Use 11 Solid State Electronics 11 Electrostatic Discharge ESD 11 Printed Circuit Boards PCBs 11 Illustrated Parts Breakdown Drawing Tree PL3 LED Luminaire 14 Top Assembly PL3 LED Luminaire 15 Head PL3 Internal Head Assembly 17 PL3 Rear Cover Assembly 19 PL3 Moving Zoom Assembly 20 PL3 Light Engine 3 Source LED Assembly 22 PL3 Displa...

Page 7: ...ly 36 RJ45 to Motor PCB 12V Cable Assembly 37 PL3 AC Input Cable Assembly 38 12V to Chassis Cable Assembly 39 12V to Board 1 Cable Assembly 40 12V to Board 2 Cable Assembly 41 12V to Board 3 Cable Assembly 42 12V to Data Distro Cable Assembly 43 DMX to Display Cable Assembly 44 Technical Bulletins and Notices PL3 LED Luminaire Technical Bulletin List 45 PL3 LED Luminaire Technical Notice List 45 ...

Page 8: ...TABLE OF CONTENTS 02 9693 0010 0 14 January 2011 vii ...

Page 9: ... This manual covers the following models Note Performing maintenance procedures contained in this manual may void the product warranty Refer to the Philips Selecon Limited Warranty on the Philips Selecon web site for more information Additional Documentation A support web page for Philips Selecon luminaires is available on the Philips Selecon web site at www seleconlight com follow the Support lin...

Page 10: ...resources and documentation please visit our website at www seleconlight com and follow the Support link Technical Bulletins and Notices Technical bulletins concerning the latest changes to PL3 LED Luminaires are issued from the Dallas Texas USA office They are documentation supplements that contain procedures for equipment upgrades retrofits and repairs not found in the existing manuals Operator ...

Page 11: ...anuary 2011 3 Product Overview and Descriptions This section provides an overview of luminaire features components and operations Features Specifications Major Components Principles of Operation Special Care and Handling ...

Page 12: ...d LCD menu system The PL3 LED luminaire contains the following standard features 3 Each True RGBW 120W LED chips 6 000 lumens white light Full range color mixing Standard White Color Temperature presets Warm Cool or Day daylight On board storage of multiple user programmable presets Control through on board controls DMX512 control sources or infrared remote control sold separately 120 to 240 Volts...

Page 13: ...Voltage 120V to 240V 10 auto ranging Current 4 60 Amps max Frequency 50 60Hz Ambient Temperature 0 to 50 degrees C 32 to 122 degrees F Humidity 5 95 Non condensing Cooling Forced Air Weight 22 1 lbs 10 1 kg Luminaire only no mount AC input cable or accessories Compliance ETL cETL Listed North America models and CE Marked International models Note Common model specifications shown For specific mode...

Page 14: ... illustration shows the major luminaire components and controls 1 LCD Display Menu see Menu Display on page 7 for more information 2 Lens Head Assembly 3 Tilt Locking Knob 4 Yoke Assembly 5 DMX512 In Out Connections see detail 6 Power Input Connection PowerCon 4 AC Input Power DMX512 In Out 5 3 6 1 2 Product Label on yoke assembly ...

Page 15: ...stem is controlled by a series of buttons with options settings displayed on a backlit LCD Display The menu system is comprised of the following Note Refer to the PL3 LED Luminaire User s Manual for more detailed instructions regarding display operation MENU OK INTENSITY FOCUS PRESET ESC Pan Tilt 1 LCD Display Menu System 2 Menu Navigation Buttons 3 Function Menu System Select Push Buttons Intensi...

Page 16: ... which are located in the luminaire head assembly Lower Luminaire Head Cover Tilt Lock Knob Head Assembly Upper Luminaire Head Cover Rear Handle Rear Cover Assembly Luminaire Yoke Assembly See Detail Head Assembly Detail Zoom Lens LED Optics Cooling Assembly Power Supply Assembly LCD Display Menu Assembly Array Assembly Note Some components removed for clarity ...

Page 17: ...d Low Voltage Supply Data Power Signal Legend OK MENU DMX512 Input INTENSITY PRESET AC Input IR Input Programming Input Infrared PCB LED Driver Board 1 Fan ve LCD Display FOCUS PL3 Display and Control Board LED Driver Board 2 Fan ve LED Driver Board 3 Fan ve Zoom Array Assembly B R G W LED 1 B R G W LED 2 B R G W LED 3 Motor Driver PCB Ambient Temperature Sensor PL3 Motherboard ...

Page 18: ...se they are much easier to scratch or damage than glass The following is a list of cleaning materials required to care for your PL3 LED Lumi naire Lint free lens tissue Lint or powder free gloves Reagent grade isopropyl alcohol A mild soap solution Note Reagent grade isopropyl alcohol is good to use on the PL3 LED Luminaire plastic optics with anti reflection coatings If the lens is still dirty af...

Page 19: ...f common objects including people simply by handling or moving ESD rarely results in immediate failure of a component but shows up later as an intermittent problem or severely reduces the life of the component PL3 LED Lumi naires use solid state electronics and appropriate precautions to protect them should be observed when servicing Printed Circuit Boards PCBs All PC boards should be shipped in e...

Page 20: ...12 14 January 2011 02 9693 0010 0 PHILIPS SELECON PL3 LED LUMINAIRE SERVICE MANUAL NOTES ...

Page 21: ...Breakdown This chapter contains illustrated parts breakdowns for all PL3 LED luminaire assemblies Drawing Tree Top Assembly Head Cables Note Cables are available as complete assemblies only The informa tion contained in this section is for reference only ...

Page 22: ...om Assembly 21 9693 0130 Rev C PL3 Rear Cover Assembly 21 9693 0605 Rev B PL3 Light Engine 3 Source LED Assembly 21 9693 0600 Rev E PL3 Display Board Mounting Assembly 21 9693 0662 Rev B PL3 Power Supply Mount Assembly 21 9693 2630 Rev F PL3 Zoom Intermediate Plate Assembly 21 9693 0255 Rev A PL3 LED Engine Cooling Assembly 21 9693 0310 Rev C PL3 LED Driver Board Assembly 21 9693 0652 Rev A ...

Page 23: ...DLE FOCUS PL3 8 10 9693 0724 1 EA YOKE PLASTIC PL3 9 21 9693 0020 1 EA ASSEMBLY HEAD PL3 INTERNAL 10 21 9693 0605 1 EA ASSEMBLY REAR COVER PL3 11 53 1000 0011 2 EA SCREW M4 X 0 7 X 20 LG SHC BLK ZINC 12 53 6505 0040 2 EA BOLT M8 X 30 MM HEX HEAD BLK ZINC 13 53 6505 0041 1 EA BOLT M8 X 30 MM CARRIAGE HEAD BLK ZINC 14 53 6576 0032 4 EA SCREW M 4 X 0 7 X 30 LG PPZ 15 55 1000 0006 4 EA SCREW M4 X 0 7 ...

Page 24: ...3 0010 0 PHILIPS SELECON PL3 LED LUMINAIRE SERVICE MANUAL PL3 LED Luminaire continued Figure 1 PL3 LED Luminaire 8 4 1 17 9 2 x2 6 7 3 x2 12 x2 10 11 x2 16 18 15 x2 16 x4 5 15 x2 13 14 x4 Safety cable secured by item number 16 ...

Page 25: ...E 6 21 9693 0130 1 EA ASSEMBLY ZOOM MOVING 7 21 9693 0600 1 EA ASSEMBLY LIGHT ENGINE 3 SOURCE LED 8 21 9693 0662 1 EA ASSEMBLY DISPLAY BOARD MOUNTING 9 21 9693 2630 1 EA ASSEMBLY POWER SUPPLY MOUNT 10 53 6576 0030 6 EA SCREW M4 X 10 MM LG PPZ SEMS 11 53 6576 0031 2 EA SCREW M4 X 16 MM LG PFZ 12 53 6576 0032 4 EA SCREW M4 X 30 MM LG PPZ 13 53 6576 0035 2 EA SCREW M4 X 12 MM LG PFZ 14 53 6576 0036 2...

Page 26: ...ry 2011 02 9693 0010 0 PHILIPS SELECON PL3 LED LUMINAIRE SERVICE MANUAL PL3 Internal Head Assembly continued Figure 2 PL3 Internal Head Assembly 6 4 10 x6 8 2 x2 7 9 15 x2 1 x2 12 x4 16 x4 14 13 11 x2 3 x2 14 13 5 ...

Page 27: ... Rev B Refer to Figure 3 Figure 3 PL3 Rear Cover Assembly No Item Qty UM Description 1 10 9693 0628 1 EA COVER REAR PL3 2 10 9693 0631 1 EA GRILL EXHAUST PL3 25 9693 0018 1 EA CABLE REAR COVER GROUND NOT SHOWN 3 53 5655 0250 4 EA SCREW 6 X 1 4 PPZ PLASTIC THREADING 1 2 3 x4 Attach ground cable here ...

Page 28: ...2 2 EA BACKING PLATE ZOOM NUT 5 10 9693 0740 1 EA LINEAR RAIL LEFT 6 10 9693 0741 1 EA LINEAR RAIL RIGHT 7 42 9692 0201 3 EA LENS ASPHERIC ARCYLIC TEXTURED 94 MM DIA 8 NUT FOR MOTOR ASSEMBLY 44 9695 0208 REF N A NUT ONLY MOTOR LINEAR ACT SIZE 17 105 MM SHOWN FOR REFERENCE POSITIONING ONLY PART OF THE MOTOR ASSEMBLY SEE 21 9693 0255 FOR ADDITIONAL INFORMATION 9 53 6576 0030 9 EA SCREW M4 X 10 MM LG...

Page 29: ...9693 0010 0 14 January 2011 21 PL3 Moving Zoom Assembly continued Figure 4 PL3 Moving Zoom Assembly 2 1 6 9 x9 5 10 x2 7 x3 11 x3 4 8 3 4 10 x2 See Note NOTE Shown for reference positioning only Part of motor in assembly 21 9693 0255 ...

Page 30: ...EA CABLE ASSY BEAM MOTOR NOT SHOWN 25 9693 0013 1 EA CABLE ASSY RJ45 TO MOTHERBOARD DATA NOT SHOWN 10 42 9690 0128 3 EA LIGHT PIPE HEX GLASS 11 53 6513 0047 2 EA SCREW M4 X 8 MM LG PPB 12 53 6576 0030 9 EA SCREW M4 X 10 MM LG PPZ SEMS 13 53 6576 0031 8 EA SCREW M4 X 16 MM LG PFZ 14 53 6576 0032 4 EA SCREW M4 X 30 MM LG PPZ 15 53 6576 0033 2 EA SCREW M4 X 7 X 40 MM LG PPZ 16 53 6576 0042 6 EA SCREW...

Page 31: ...uary 2011 23 PL3 Light Engine 3 Source LED Assembly continued Figure 5 PL3 Light Engine 3 Source LED Assembly 12 x3 4 25 7 3 13 x8 23 17 x2 15 x2 23 21 21 12 x3 12 x3 6 1 x3 9 x3 16 x6 18 x6 5 19 x2 11 x2 8 x3 2 x3 24 x3 10 x3 20 x8 14 x4 21 21 22 22 ...

Page 32: ...0850 1 EA BOARD ASSY IR 25 9693 0006 1 EA CABLE ASSY DISPLAY TO RJ45 COMM NOT SHOWN 25 9693 0009 1 EA CABLE ASSY RJ45 TO DISPLAY 12V NOT SHOWN 25 9693 0010 1 EA CABLE ASSY RJ45 TO MOTOR PCB 12V NOT SHOWN 3 53 6513 0019 2 EA SCREW M3 X 5 MM PPB 4 53 6576 0034 7 EA SCREW M4 X 8 MM LG PPZ SEMS 71 0784 1 EA RIBBON CABLE IR BOARD NOT SHOWN 5 82 2728 1 EA OVERLAY WITH BUTTONS PL3 6 90 2367 1 EA BOARD AS...

Page 33: ... 0002 1 EA CABLE ASSY 12V TO CHASSIS NOT SHOWN 25 9693 0003 1 EA CABLE ASSY 12V TO BOARD 1 NOT SHOWN 25 9693 0004 1 EA CABLE ASSY 12V TO BOARD 2 NOT SHOWN 25 9693 0005 1 EA CABLE ASSY 12V TO BOARD 3 NOT SHOWN 25 9693 0008 1 EA CABLE ASSY 12V TO DATA DISTRO 25 9693 0012 1 EA CABLE ASSY DMX TO DISPLAY 7 53 2003 0001 2 EA NUT 4 40 KEPS ZINC PL 8 53 6513 0048 2 EA SCREW M4 X 6 MM LG PPZ 9 53 6576 0034...

Page 34: ...anuary 2011 02 9693 0010 0 PHILIPS SELECON PL3 LED LUMINAIRE SERVICE MANUAL PL3 Power Supply Mount Assembly continued Figure 7 PL3 Power Supply Mount Assembly 10 x6 4 5 7 x2 6 8 x2 12 9 x2 3 11 2 x2 1 x2 9 x2 ...

Page 35: ...MEDIATE LENS MOUNT 2 10 9693 0387 6 EA SUPPORT PILLAR INTERMEDIATE PLATE MACHINED 3 44 9695 0208 1 EA MOTOR LINEAR ACT SIZE 17 105 MM SHAFT 4 53 6520 0438 4 EA SCREW 4 40 X 7 16 LG PPZ SEMS 5 55 3306 0006 4 EA WASHER FLAT 0 375 OD 0 149 ID 0 025 THK 6 55 6659 0001 4 EA SPACER 1 4 RND 4 THRU 3 16 LG 7 55 6706 0001 4 EA GROMMET 9 32 ID 9 16 OD 1 4 THK 2 x6 3 1 7 x4 5 x4 4 x4 6 x4 NOTE Nut for motor ...

Page 36: ... 4 10 9693 0341 3 EA AIR DAM PL3 5 10 9693 0342 1 EA FAN EXHAUST CHAMBER 6 10 9693 0343 3 EA STANDOFF COOLER 7 10 9693 0387 3 EA SUPPORT PILLAR INTERMEDIATE PLATE MACHINED 8 22 9692 0305 3 EA COOLER MODULE LED COMMON 9 51 5039 0005 3 EA THERMAL INTERFACE LED DIE CUT 10 53 5804 0438 6 EA SCREW 4 40 X 0 438 LG SH CAP ZINC 11 53 6559 0001 9 EA SCREW 4 40 X 1 4 LG PFZ 12 53 6576 0034 3 EA SCREW M4 X 8...

Page 37: ...9 PL3 LED Engine Cooling Assembly continued Figure 9 PL3 LED Engine Cooling Assembly 1 x3 10 x6 See Torque Note Torque Note Torque screws 20 to 80 in oz using a precision torque wrench Do not overtighten 2 x3 14 x3 9 x3 8 x3 4 x3 7 x3 6 x3 3 11 x9 13 x6 5 12 x3 ...

Page 38: ... Qty UM Description 1 10 9692 0237 1 EA EMI SHIELD BODY 2 10 9692 0238 1 EA EMI SHIELD LID 3 10 9693 0650 1 EA MOUNTING BRACKET LED DRIVER 4 24 9690 0570 1 EA BOARD ASSY LED DRIVER 5 53 6576 0034 2 EA SCREW M4 X 8 MM LG PPZ SEMS 6 55 1000 0010 2 EA STANDOFF 6 MM HEX 4 MM MF 12 MM LG 7 55 3303 0008 1 EA WASHER LOCK INT TOOTH SS 8 55 6706 0001 1 EA GROMMET 9 32 ID 9 16 OD 1 4 THK 4 5 x2 8 7 6 3 1 2 ...

Page 39: ...2011 31 Cables Rear Cover Ground Cable Assembly 25 9693 0018 Rev A Refer to Figure 11 Figure 11 Rear Cover Ground Cable Assembly Note Cables are available as complete assemblies only The information contained in this section is for reference only 5 0 Black ...

Page 40: ...tor Comm Cable Assembly 25 9693 0007 Rev B Refer to Figure 12 Figure 12 Motherboard to Motor Comm Cable Assembly Note Cables are available as complete assemblies only The information contained in this section is for reference only BLK WHT ORN BLU YEL RED 1 2 3 4 5 6 1 2 3 4 5 6 BLK WHT ORN BLU YEL RED ...

Page 41: ...0 14 January 2011 33 Beam Motor Cable Assembly 25 9693 0011 Rev B Refer to Figure 13 Figure 13 Beam Motor Cable Assembly Note Cables are available as complete assemblies only The information contained in this section is for reference only BEAM ...

Page 42: ...ard Data Cable Assembly 25 9693 0013 Rev B Refer to Figure 14 Figure 14 RJ45 to Motherboard Data Cable Assembly Note Cables are available as complete assemblies only The information contained in this section is for reference only BLK WHT ORN BLU YEL RED 1 2 3 4 5 6 1 2 3 4 5 6 BLK WHT ORN BLU YEL RED ...

Page 43: ...isplay to RJ45 COMM Cable Assembly 25 9693 0006 Rev B Refer to Figure 15 Figure 15 Display to RJ45 COMM Cable Assembly Note Cables are available as complete assemblies only The information contained in this section is for reference only 1 2 3 4 5 6 1 2 3 4 5 6 7 8 ...

Page 44: ...E MANUAL RJ45 to Display 12V Cable Assembly 25 9693 0009 Rev B Refer to Figure 16 Figure 16 RJ45 to Display 12V Cable Assembly Note Cables are available as complete assemblies only The information contained in this section is for reference only 2 1 BLUE BLACK 2 1 BLUE BLACK 8 ...

Page 45: ... to Motor PCB 12V Cable Assembly 25 9693 0010 Rev B Refer to Figure 17 Figure 17 RJ45 to Motor PCB 12V Cable Assembly Note Cables are available as complete assemblies only The information contained in this section is for reference only 2 1 BLUE BLACK 2 1 BLUE BLACK 14 ...

Page 46: ...E SERVICE MANUAL PL3 AC Input Cable Assembly 25 9693 0001 Rev B Refer to Figure 18 Figure 18 PL3 AC Input Cable Assembly Note Cables are available as complete assemblies only The information contained in this section is for reference only BLK GRN WHT ONE WRAP PER WIRE ...

Page 47: ...anuary 2011 39 12V to Chassis Cable Assembly 25 9693 0002 Rev A Refer to Figure 19 Figure 19 12V to Chassis Cable Assembly Note Cables are available as complete assemblies only The information contained in this section is for reference only 9 Black ...

Page 48: ...ED LUMINAIRE SERVICE MANUAL 12V to Board 1 Cable Assembly 25 9693 0003 Rev A Refer to Figure 20 Figure 20 12V to Board 1 Assembly Note Cables are available as complete assemblies only The information contained in this section is for reference only 5 Blue 1 ...

Page 49: ...4 January 2011 41 12V to Board 2 Cable Assembly 25 9693 0004 Rev A Refer to Figure 21 Figure 21 12V to Board 2 Assembly Note Cables are available as complete assemblies only The information contained in this section is for reference only 9 Blue 2 ...

Page 50: ...ED LUMINAIRE SERVICE MANUAL 12V to Board 3 Cable Assembly 25 9693 0005 Rev A Refer to Figure 22 Figure 22 12V to Board 3 Assembly Note Cables are available as complete assemblies only The information contained in this section is for reference only 22 Blue 3 ...

Page 51: ...ry 2011 43 12V to Data Distro Cable Assembly 25 9693 0008 Rev A Refer to Figure 23 Figure 23 12V to Data Distro Assembly Note Cables are available as complete assemblies only The information contained in this section is for reference only 2 1 BLUE BLACK ...

Page 52: ...ED LUMINAIRE SERVICE MANUAL DMX to Display Cable Assembly 25 9693 0012 Rev A Refer to Figure 24 Figure 24 DMX to Display Assembly Note Cables are available as complete assemblies only The information contained in this section is for reference only 3 2 5 4 1 ...

Page 53: ...ny have been incorporated into this manual For assistance with technical bulletins or notices please contact Philips Selecon Customer Service at 1 214 647 7880 or entertainment service philips com PL3 LED Luminaire Technical Notice List The following table identifies the current technical notices associated with the PL3 LED luminaire This information as applicable has been incorporated into this m...

Page 54: ...46 14 January 2011 02 9693 0010 0 PHILIPS SELECON PL3 LED LUMINAIRE SERVICE MANUAL NOTES ...

Page 55: ...02 9693 0010 0 14 January 2011 47 NOTES ...

Page 56: ......

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