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GC7635

7-8

REPAIR INSTRUCTIONS

•  Due to the high wattage of the iron, only the specified cord set must be used.

•  Should damage be observed on the 

POWERCORD 25

, it must be replaced.  Continued usage is not allowed.

• If 

STAND BOTTOM 12

 is provided without type plate information eg.  Type number, voltage etc.  When replacing the 

cover, engrave the type number & voltage on the type plate with a sharp object.

•  After the product has been repaired, it should function properly and has to meet the safety requirements & legal regulation 

as laid down & officially established at this moment.

•  The following tests are common checks that are conducted on a repaired product before it is returned to the consumer.

1. Soleplate 

temperature

Check that soleplate temperature is within IEC requirement.

Soleplate temperature (Deg C)

Materials, for example

Test-
point

==

Minimum

Maximum

120

143

All fabric types

2. Leakage 

current

Check that leakage current is within IEC requirement.
Measure leakage current between LIVE/NEUTRAL & EARTH.
IEC requirement is that at 230 V supply, the EARTH leakage current must be less than 0.75 mA.

3. 

Water leakage / Functionality

Check that there is no water leakage from any part of the product during operation.
Check that the functionality of the product (product dependent) eg. Steaming, steam trigger, variable steam, SOS, PCBA 
etc is working properly.

4. Loose 

part

Check that there are no loose parts eg. Extra screws in the product that can cause short-circuit or product malfunctions.

5. 

Fuse open circuit

When replacing fuse, to also service the water tubes which is probably choked with calc.

6. 

PCBAs ESD control

All failed PCBAs including to be packed with ESD bags for shipment.

7. Screws

Screws should be the defi ned screws in terms of length and material used.

Summary of Contents for PerfectCare Pure GC7635

Page 1: ...roperly and has to meet the safety requirements and legal regulations as officially laid down at this moment TECHNICAL INFORMATION Voltage 220 240V Frequency 50 60 Hz Power 2800 W Dimension F box 400 L x 230 W x 280 H mm Weight of iron 1 20 kg Demineralized water only PerfectCare Pure is designed to be used only with demineralized or distilled water Demineralized or distilled water prevent your ap...

Page 2: ...ews C1 C2 Remove CHASSIS 8 Remove Screws D1 D2 D3 Remove HOUSING LIGHT RING ASSY 4 Remove DOSING HEAD 2 Remove LED ASSY 5 Remove Screw E1 Remove HOSE CORD MTD ASSY 7 Remove Screws F1 F2 G1 Remove COVER 3 Remove Screws H1 H2 Remove SOLEPLATE ASSY 1 DISASSEMBLY ADVICE IRON PARTS LIST IRON Pos Service code Description 1 2 3 4 5 4239 021 77141 4239 026 53721 4239 026 53733 4239 021 79523 4239 021 7881...

Page 3: ...GC7635 3 8 G1 A1 D1 H2 E1 C1 C2 H1 F2 F1 D2 D3 B1 10 Trigger spring cap Dosing seal Reflector 11 9 4 8 7 2 6 5 3 1 EXPLODEDVIEW IRON ...

Page 4: ... Remove WATER TANK ASSY 23 Remove FILLING DOOR 24 Remove Screws E1 E2 Remove POWER BOARD PCBA 27 Remove PUMP ASSY 16 Remove Screw F1 Remove POWER BUTTON 26 Remove Screws G1 G2 Remove POWER CORD 25 DISASSEMBLY ADVICE STAND PARTS LIST STAND Pos Service code Description 12 13 14 15 16 4239 026 53833 4239 026 53841 4239 026 55982 4239 026 55992 4239 021 81341 Stand bottom Stand bottom cap Belt loop le...

Page 5: ...2 B4 20 22 20 23 15 14 16 19 30 31 21 22 28 32 24 12 26 27 29 29 13 Cartridge clip Clamping plate LID clip Cord clamp Hose hose cord mounted assy Tube cartridge inlet Tube cartridge outlet Button frame Cartridge LID rubber Rear lock rubber 18 17 25 EXPLODEDVIEW STAND ...

Page 6: ... Probe Welded Assy Marlin Sensing Probe Welded Assy WA4 Marlin SG Fuse to SG L WA6 Marlin SG Fuse to Hosecord L WA7 Marlin SG N to Hosecord N Marlin SG Thermistor Assy Thermal Fuse Iron Earth Point Hosecord to Stand Iron Heater Hosecord to Iron Iron L Flex L Flex N Iron N Earth interconnection Iron PCBA HE POWER PCBA COND SENSE FLEX PUMP WIRING DIAGRAM ...

Page 7: ...late temperature Deg C Materials for example Test point Minimum Maximum 120 143 All fabric types 2 Leakage current Check that leakage current is within IEC requirement Measure leakage current between LIVE NEUTRAL EARTH IEC requirement is that at 230V supply the EARTH leakage current must be less than 0 75 mA 3 Water leakage Functionality Check that there is no water leakage from any part of the pr...

Page 8: ...e pump not pumping water 1 De assemble water tube of pump 2 Clean restrictor via sharp object 3 Re assemble stand 9 Cartridge compartment Cleaning Service center to perform cleaning of Cartridge compartment via following step 1 Open Cartridge lid of stand 2 Clean out any residue located on the mesh REPAIR INSTRUCTIONS ...

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