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GC7540

3-8

STAND

IRON

L

N

Boiler Electronics

On/off switch
Steam select switch

Power LED  1x
Steam LED's  3x

Thermal
Fuse

Thermal
Fuse

Pump

Thermistor 1

L

N

L

S

N

M

Boiler
Heating
Element

Electro-
valve

Ther-
mostat

Trigger
Switch

Heating
Element

Fig 4.  Electrical diagram

PARTS LIST - IRON  &  ELECTRICAL DIAGRAM

Pos

Service code

Description

Remark

  1
  2
  3
  4
  5

4239 021 68641
4239 015 56122
4239 015 56511
4239 010 10111
4239 015 70153

Soleplate assy  230 V
Rubber hose  (SOS)
Rubber hose  (dosing)
Hose clip
Ryton ring

Steamglide-SOS

  6
  7
  8
  9
10

4239 026 48151
4239 021 31782
4239 021 36861
4239 026 13222
4239 021 68681

Soleplate cover
Steam deviator assy
Lamp mounted assy
Thermostat bush
Housing

Blue

Printed, Dark blue

11
12
13
14
15

4239 021 31793
4239 026 48171
4239 026 48181
4239 010 09293
4239 021 68691

Microswitch assy
Trigger
Steam lock
Trigger spring
Thermostat dial assy

Blue
Blue

Dark blue

16
17
18
19

4239 026 48201
4239 026 48211
4239 026 48221
4239 021 68711

SOS knob
Inlay SOS
Backplate
Hose cord mounted assy

Blue
Dark blue
Dark blue

GC7541

4239 021 77061

4239 021 79091

Summary of Contents for GC7541

Page 1: ...rference suppression on radio and TV After the product has been repaired it should function properly and has to meet the safety requirements as officially laid down at this moment TECHNICAL INFORMATION Voltage 220 240V Frequency 50 60 Hz Power Iron 800 W Boiler 1370 W Product dimension 42 9 x 40 x 20 6 cm Weight of iron 1 2 kg Weight of iron base 4 5 kg Water advice If the tap water in your area i...

Page 2: ...g 2 Wiring at rear HOUSING Part 2 INLAY 17 STEAM LOCK 13 LAMP MOUNTED ASSY 8 MICROSWITCH ASSY 11 TRIGGER 12 THERMOSTAT DIAL ASSY 15 HOUSING PRINTED 10 SOLEPLATE COVER 6 THERMOSTAT BUSH 9 RUBBER HOSE 3 SOLEPLATE ASSY 1 Remove Screw A Disassemble BACKPLATE 18 Release Inlay rear catch Disassemble INLAY 17 Disassemble STEAM LOCK 13 Disassemble MICROSWITCH ASSY 11 Remove Screw C Disassemble TRIGGER 12 ...

Page 3: ...assy 230V Rubber hose SOS Rubber hose dosing Hose clip Ryton ring Steamglide SOS 6 7 8 9 10 4239 026 48151 4239 021 31782 4239 021 36861 4239 026 13222 4239 021 68681 Soleplate cover Steam deviator assy Lamp mounted assy Thermostat bush Housing Blue Printed Dark blue 11 12 13 14 15 4239 021 31793 4239 026 48171 4239 026 48181 4239 010 09293 4239 021 68691 Microswitch assy Trigger Steam lock Trigge...

Page 4: ...GC7540 4 8 A S N L E B1 B2 D3 E2 D2 C D1 E1 E3 13 14 4 17 18 16 11 10 6 7 2 9 1 3 8 19 12 15 5 EXPLODEDVIEW IRON GC7541 ...

Page 5: ...K3 K4 Disconnect INLETTUBE PUMP Disconnect DE AIRTUBE Disassemble WATERTANK ASSY 34 Disassemble BRAIDED RUBBER HOSE BOILER Disassemble PUMP ASSY 45 Remove Torx screws L1 L2 L3 Disassemble TOP SPACER Disassemble BOILER ASSY 38 DISASSEMBLY ADVICE STAND PARTS LIST STAND Note For Pos 45 please replace both components together when either one is faulty The 2 components come as a service kit Pos Service...

Page 6: ...GC7540 6 8 F1 K1 K2 K4 K3 F2 G F3 40 56 38 42 36 52 50 65 L2 L3 L1 30 34 Clamping plate 33 H1 H2 37 J1 J2 45 55 Cord clamp 43 EXPLODEDVIEW STAND GC7541 ...

Page 7: ...leplate temperature Check that soleplate temperature is within IEC requirement Measure the temperature of the soleplate after the iron has reached steady state i e connected to the mains for at least 15 minutes The table below shows the temperature requirement Marking Soleplate temperature Deg C Material for example Test point Minimum Maximum Nominal Tolerance 1 dot 70 120 95 25 Acetate elastane p...

Page 8: ...GC7540 8 8 Single wire connector BLACK BLACK A LIGHT GREY Dual wire connector Pump Assy Wire connections Connector positions in DOTTED circle cannot be interchanged REPAIR INSTRUCTIONS GC7541 ...

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