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Philips BDP9600/51, Service Manual, Page: 2 / 45

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Philips BDP9600/51 Service Manual Download Page 2

1-1

Type Versions

Boards in Used

/12

/51

/93

/98

Touch Key Board

C

C

C

C

Power Socket Board

C

C

C

C

VFD Display Board

C

C

C

C

MCU Board

C

C

C

C

LED Board

C

C

C

C

Power Board

BD

BD

BD

BD

Output Board

BD

BD

BD

BD

Decoder Board

BD

BD

BD

BD

*C=Component Level Repair

*BD=Board Level Replacement

BDP9600

Rapir Scenario Matrix

Summary of Contents for BDP9600/51

Page 1: ...C 7 1 to 7 4 6 Safety Information General Notes Lead Free 8 Direction of Use 8 1 to 8 5 9 Cabinet Disassembly Instructions 9 1 to 9 3 15 Touch Key Board 10 Troubleshooting 10 1 11 Software Version Check Upgrad 11 1 to 11 2 13 Block Diagram 13 1 14 Wiring Diagram 14 1 16 Output Board 17 Power Socket and LED Board Layout Diagram 15 4 18 VFD Display Board 19 MCU Board 21 Power Board 22 Exploded View ...

Page 2: ...oard C C C C Power Socket Board C C C C VFD Display Board C C C C MCU Board C C C C LED Board C C C C Power Board BD BD BD BD Output Board BD BD BD BD Decoder Board BD BD BD BD C Component Level Repair BD Board Level Replacement BDP9600 Rapir Scenario Matrix ...

Page 3: ...n Facilities Decoder Board Power Board Power Socket Board WIFI Module Output Board Bly Ray Loader Driver Touch Key Board VFD Display Board LED Board MCU Board Type Versions Specifications 12 51 93 98 Voltage 230V 230V 110V 240V 110V 240V Frequency 50Hz 50Hz 50Hz 60Hz 50Hz 60Hz BDP9600 Specifications differences ...

Page 4: ...2 0 Type of connector Series A Connector Class support UMS USB Mass Storage Class File System FAT12 FAT16 FAT32 HDMI Output Compatibility HDMI Version 1 4 Type of connector Type A Connector 19pins Amplitude Output 1000mVpp 10 Amplitude Output 1000mVpp 10 White Bar 714mVpp 10 White Bar 714mVpp 10 Sync Amplitude 286mVpp 10 Sync Amplitude 286mVpp 10 S N Luminunce G S N Luminunce G Chroma Luminunce De...

Page 5: ...the pickup lens when the diode is turned on Do not look directly at the laser beam CAUTION Use of controls and adjustments or doing procedures other than those specified herein may result in hazardous radiation exposure Location Inside Top of Blu Ray mechanism Do not look directly at the laser beam coming from the pickup or allow it to strike against your skin Drive Mechanism Assembly Laser Beam R...

Page 6: ...mpartment if you are not using the product for an extended period of time Only use microfiber cloth to clean the product Important Important Safety Precautions Read and understand all instructions before you use your home theater If damage is caused by failure to follow instructions the warranty does not apply Safety Riskof electricshockor re Never expose the product and accessories to rain or wat...

Page 7: ...ic products Please act according to your local rules and do not dispose of your old products with your normal household waste Correct disposal of your old product helps to prevent potential negative consequences for the environment and human health Your product contains batteries covered by the European Directive 2006 66 EC which cannot be disposed with normal household waste Please inform yoursel...

Page 8: ... and externally exposed accessible parts RF terminals antenna terminals video and audio input and output terminals microphone jacks earphone jacks etc is lower than or equal to the specified value in the table below Measuring Method Power ON Insert load Z between B earth ground power cord plug prongs and exposed accessible parts Use an AC voltmeter to measure across the terminals of load Z See Fig...

Page 9: ...e sure that during repair you are at the same potential as the mass of the set by a wristband with resistance Keep components and tools at this same potential Available ESD protection equipment Complete kit ESD3 small tablemat wristband 4822 310 10671 Wristband tester 4822 344 13999 Be careful during measurements in the live voltage section The primary side of the power supply including the heatsi...

Page 10: ...older paste is required please contact the manufacturer of your solder equipment In general use of solder paste within workshops should be avoided because paste is not easy to store and to handle Use only adequate solder tools applicable for lead free solder alloy The solder tool must be able To reach at least a solder temperature of 400 C To stabilize the adjusted temperature at the solder tip To...

Page 11: ... this and more technical information within the magazine chapter workshop news For additional questions please contact your local repair helpdesk How to Remove Install Flat Pack IC 1 Removal With Hot Air Flat Pack IC Desoldering Machine 1 Prepare the hot air flat pack IC desoldering machine then apply hot air to the Flat Pack IC about 5 to 6 seconds Fig S 1 1 2 Remove the flat pack IC with tweezer...

Page 12: ...e flat pack IC you can remove it easily Fig S 1 3 2 Affix the wire to a workbench or solid mounting point as shown in Fig S 1 5 3 While heating the pins using a fine tip soldering iron or hot air blower pull up the wire as the solder melts so as to lift the IC leads from the CBA contact pads as shown in Fig S 1 5 4 Bottom of the flat pack IC is fixed with glue to the CBA when removing entire flat ...

Page 13: ...lectrostatic charge during unpacking or repair work 1 Ground for Human Body Be sure to wear a grounding band 1 M that is properly grounded to remove any static electricity that may be charged on the body 2 Ground for Workbench Be sure to place a conductive sheet or copper plate with proper grounding 1 M on the workbench or other surface where the semi conductors are to be placed Because the static...

Page 14: ...I CEC compliant devices to standby b Access the home menu of this player c DISC POP UP BD Access or exit the pop up menu DVD Access or exit the disc menu d Navigate through the menus e Skip to the previous or next title chapter or track a b c d i e f e q p g h o n j k j l m Product overview Main unit a b a Turn on this player or switch to standby mode b Display panel c IR sensor Detect signals fro...

Page 15: ...ant TV Option 2 Connect to the component video jacks for a standard TV or Progressive Scan TV Option 3 Connect to the composite video jack for a standard TV Option 1 Connect to the HDMI jack 1 Connect an HDMI cable not supplied to the HDMI jack on this player the HDMI input jack on the TV HDMI IN f Access options for the current activity or selection g Return to a previous display menu h Search ba...

Page 16: ...DMI connection on the remote control press and then press 731 numeric buttons to recover picture display If this player connects to a TV compatible with 1080p or 1080p 24Hz Philips recommends HDMI category 2 cable also known as High Speed HDMI cable for optimal video and audio output To play the digital video images of a BD video or DVD video via an HDMI connection it is necessary that both this p...

Page 17: ...layer Note Press and select Browse USB in the menu to access the content and play the les Connect a USB device only to the jack on this player Philips does not guarantee compatibility with all USB devices OPTICAL AV IN Tip The HDMI connection provides the best audio quality Connect to a multi channel AV receiver 1 Connect the 7 1 channel audio cables not supplied to the 7 1 CH AUDIO OUTPUT jacks o...

Page 18: ...ot be allowed depending on the router you use or the Internet Service Provider s policy Contact your Internet Service Provider for more information Connect power Caution Risk of player damage Ensure that the power supply voltage corresponds to the voltage printed on the back of the unit Before connecting the AC power cord ensure you have completed all other connections Note The type plate is locat...

Page 19: ...oc No Part Removal Fig No Remove Unhook Unlock Release Unplug Desolder Note 4 DVD Door 3 Machine shield 2 TOP Cover 1 2 3 4 4 5 6 4 01 D3x6BMTT 3 02 D3x8BT 7 06 D3x4BMTT 1 04 D4x6KMTT 4x6KT 18 05 D3x8BT 10 07 D2 6x8BT D1 D3 D5 D6 D7 D8 D11 Fig D1 Fig D2 1 Aluminum decorative floor Machine bracket 5 Bly Ray Driver 7 Transformer 6 Top Loader Driver Top Loader Cover 8 Power socket board Decoder board...

Page 20: ...9 2 Fig D3 Fig D7 Fig D4 Cabinet Disassembly Instructions Fig D5 Fig D8 02 04 05 06 05 05 03 Fig D6 08 ...

Page 21: ...9 3 Cabinet Disassembly Instructions Fig D10 Fig D12 Fig D13 Fig D11 07 Fig D9 ...

Page 22: ...ltage Replace a new Power Transfer Board N Replace a new one N Replace a new Board N Replace a new one N Replace a new one N Check replace the digital output board N Replace a new one N N N N Replace the decoder board Y Y Check the FUSE is ok or not Y Y Y Y Can t Loading Check the flat connect wire is OK or NOT and Re planted Check replace the Loader Replace a new one N Test decoder board jack XP4...

Page 23: ...into USB device http www philips com support A Connect to TV and Turn on Main Unit D When Software Upgrading finish TV screen display Software Upgrade finish Select Upgrad from USB TV Screen Display TV Screen Display Press OK on Remote Control TV Screen Display B Press OK on Remote Control C Software Upgrading 11 1 ...

Page 24: ...heck 1 Select the like below show 2 TV Screen Display select Version Info 3 Select OK to get the Version information 4 Press on Remote Control VFD display 5 Press 8 5 2 0 on Remote Control can find Software Version 11 2 ...

Page 25: ...nected from connector HA1 HA2 and HA3 of the BD Board b The defective Blu ray Loader is needed to be send back to supplier for failure analysis and to support backcharging evidence 2 Remove the shield cover at the top of Blu ray Loader as shown below 3 Assembly Blu ray Loader to HA1 HA2 HA3 on the top of BD Board as shown below HA1 HA2 HA3 The ESD protection points on the top of board Top Side Bot...

Page 26: ...ion point Repair Service Flow BD board and Blu ray Loader OPU matching procedure 12 3 4 Select item 5 then press OK as shown below Step2 Insert USB device of MSC type and press OK button on R C as shown below 3 Power on Press Home button and input 85177 on R C ...

Page 27: ...Step3 Using Navigate buttons on R C input the 6 digit Sanyo OPU Input 1D info from left to right Press OK button to save Sanyo Repair Service Flow 12 4 ...

Page 28: ...Step4 Goto to Top manual and select item 6 laser check press OK as shown below Repair Service Flow 12 5 Step5 Wait laser check pass to verify the status of the assemble ...

Page 29: ... RELAY2 Display MCU5V SC5V FAN 12V 12V MPEG5V DDRII DDRII Y U V HDMI USB OPTICAL COAXIAL DDRII DDRII NAND FLASH 1G 1G 1G 1G 16G Ethernet Ethernet Y U V CVBS CEC Collimator II SMSC8710 S Pdif CVBS Buffer FMS6363CS WIFI DONGLE WIFI DONGLE CEC ESD REJECTOR Motor Driver R2A30209SP TPC1391G4 TRAY IN OUT A A B B U V W COM LOAD VFD_BUS IR IIC_MCU IIC_MCU BD ROM ASA AABBUVWC TRV412VH5 A A B B U V W COM MP...

Page 30: ...GND TRAY TRAY VCC2 A GND GND VCC5V NC D 12V GND GND D 12V ADSDATA0 ACBCK ADSDATA2 ADSDATA1 ADSDATA4 ADSDATA3 A_MUTE I O NC GND SDA SCL ADMCLK GND ADLRCK GND A B B U DECODER BOARD OUTPUT BOARD AC INPUT 100 240V 50 60HZ POWER LINE POWER SOCKET BOARD D5V GND AC220 0V 220V 0 AC220 POWER BOARD V W CDM D 2 D 2 GND WIFI MODULE AC21 0 AC21 D12V 5V 5V GND GND 12V GND 12V 14 1 14 1 Cable Location No C100 Ca...

Page 31: ... OUT11 9 OUT10 10 OUT8 11 SDA 12 SCL 13 OUT3 14 OUT1 15 OUT0 16 U801 IC WT5700 S160 C803 NC 5P C802 NC 5P C801 NC 5P TKEY 3 3V C805 103 R801 2M C804 104 C806 10P C807 10P R802 470 R803 470 R804 10K R805 47K TKEY 3 3V KEY_DATA KEY_CLK KEY1 KEY2 KEY3 OPEN CLOSE PLAY PAUSE Touch Key Board Circuit and Layout Diagram 15 1 15 1 ...

Page 32: ...DA DEMP MC SCL FMT MS ADR0 RSV ADR5 ADR1 RSV R44 8 2K R99 36K C25 2200p J CE16 L14 FB CD11X 22UF16V D4H7 R141 NC 10K R135 220K 1K R32 1K R14 Q15 2N3904 2 1 3 R181 10K R6 390 U14 AZ1117H ADJ SOT223 1 3 4 2 ADJ IN OUT2 OUT1 CE33 22uF CE29 CD11X 1000UF16V D10H16 PCM1754 U1 1 2 3 4 5 6 7 10 11 12 13 14 15 16 8 9 BCK DATA LRCK DGND NC VCC VoutL VCOM ZEROA TEST DEMP MUTE FMT SCK VoutR AGND CB6 0 1uF CE1...

Page 33: ...Output Board Layout Diagram ...

Page 34: ... and Layout Diagram 1 2 3 CN701 AC 3P 1 2 CN702 7 9 2P AC220 AC220 LED401 LED W 1 2 3 CN401 2 0 3P MLED MLED R401 10 C402 104 C401 104 R402 10 C403 104 LED402 LED W 35 BDP9600 07A1 Power Socket Board 35 BDP9600 04A1 LED Board 15 4 15 4 ...

Page 35: ...ED C211 104 LED_MID LED_MID ECO_POWER A5V C202 101 KEY_STBY R223 33 IR CE202 100u 10V G1 G2 G3 G4 G5 G6 G7 G8 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 VF1 VF2 VFD1 VFD2 30V C201 101 GND ECO_POWER JP207 0 A5V JP208 0 JP209 0 JP212 0 30V GND A5V KEY SW0 KEY SW1 KEY SW2 KEY SW3 KEY SW0 KEY SW1 KEY SW2 KEY SW3 C213 104 A5V C208 104 C209 104 MCU 5V C215 104 JP201 0 MCU 5V JP202 0 JP203 0 LED_MID ...

Page 36: ...VFD Diaplay Board Layout Diagram 15 6 15 6 ...

Page 37: ... 3V MCU 3 3V 1 2 3 4 5 6 7 8 9 10 11 12 13 CN105 2 0 13P 1 2 3 4 5 CN104 1 0 5P GND KEY_DATA KEY_CLK JP106 0 JP108 0 MCU 3 3V MCU 3 3V CE102 100u 10 P3 5 SCL HPD HPD HPD LED_T2 C108 104 C119 33P C120 33P I2C_SDA I2C_SCL C117 104 JP107 0 GND KEY SW2 KEY SW0 KEY SW1 K_SW2 GND KEY SW3 C113 104 C116 104 C104 104 C114 104 MCU 3 3V R109 22K MCU 3 3V TKEY 3 3V GND KEY_DATA KEY_CLK HPD RST_MCU GND MCU 3 3...

Page 38: ...MCU Board Layout Diagram 15 8 15 8 ...

Page 39: ...SC8710 S Pdif CVBS WIFIDONGLE CEC ESDREJECTOR Motor Driver R2A30209SP TPC1391G4 TRAY IN OUT LOAD IR AABBUVWC MPEG MT8530KEFG Divx PlusHD IIC_MCU QDEO IIC_QDEO Digital video out Digital video in IIS_BUS HDMI_OUT FAN OPTION SD_BUS U703 U5 U701 U351 U202 U201 U102 U101 XP6 Name File Name CON3 XP12 J2 XP8 VFD BUS Decoder Board Block Diagram U6 U704 15 9 15 9 ...

Page 40: ...Decoder Board Layout Diagram 15 10 15 10 ...

Page 41: ...C8 L1 U1 TL431 27V STB 12V 5V Z2 EC10 D8 EC9 Q2 EC11 L2 RT1 VT1 R36 R39 S5V L4 200UH T3 T4 R34 R25 R24 R20 R21 2 2K R22 2 2K R31 OUT 5 GND 4 NC 7 COM P 2 HV 8 RT 1 CS 3 VCC 6 IC1 GR8876A C8 R43 R44 D7 FR107 EC3 T5 S8O5O Z3 VF1 VF2 ZV1 VT2 1 2 AC2 D9 JSP EC12 EC13 F1 T2AL250VAC 5V C9 104P C10 683 C11 472 L3 Z4 TR1 TR2 5 1 4 3 2 8 10 6 7 3T 11T 11T 70T 12T R57 R56 R58 C12 D10 T7 T6 R50 R51 R52 R53 P...

Page 42: ...Power Board Layout Diagram 15 12 15 12 ...

Page 43: ...Exploded View S101 S102 S04 S11 S12 S18 S19 S107 S108 S104 S105 S106 S07 01 S110 S111 S112 S113 15 L S05 C103 C102 W01 S02 C101 ACC1 ACC2 Accessories 16 1 16 1 ...

Page 44: ...P2 Exploded View Packing 93 Version 16 2 16 2 P1 P3 P3 Main Unit P5 P6 P4 P8 DFU P7 QSG P9 WARRANTY CARD P10 WARRANTY CARD ...

Page 45: ...Revision List Revision List Version 1 0 Initial Release Version 1 1 Addition of BDP9600 51 17 1 ...

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