Philips AZ9015 Service Manual Download Page 18

SERVICE TEST PROGRAM

1. PRELIMINARY SETUP
• 
To enter the service test program open the CD-door and hold the

buttons “PREVIOUS” & “STOP” depressed while turning
POWER ON (i.e. connecting the AC/DC adaptor).

• The display shows the software version of the built-in µP

(i.e. “

S-13

”). Versions are counted from “

00

” onwards; that

means the higher the number the newer the software.

• The program is now in the main menu – various tests can be

entered by pressing the corresponding buttons (see flow chart on
next page or description of available tests below).

• To exit the test program disconnect the set from the power source.

2. DISPLAY TEST
Purpose: Check functionality of display and display driver.
• To enter the display test start the service test program and press

the “NEXT” button.

• The display shows test pattern1. All segments are activated for

finding open circuits (see flow chart on next page).

• To jump to the next pattern press the “NEXT” button.
• The display shows test pattern2. All alternate pins (2, 4, ...) are

activated for finding short circuits (see flow chart on next page).

• To jump back to test pattern1 press the “NEXT” button, to exit the

display test and return to the main menu press the “STOP” button.

3. KEY TEST
Purpose: Check operation of keys and cord remote control.
• To enter the key test start the service test program and press the

“MODE” button.

• The display shows “

--

”.

• Hold key depressed and check corresponding key code.

Key codes can be found in table1 (see flow chart on next page).

• To exit the key test and return to the main menu press the “STOP”

button.

4. TUNER TEST (not on all versions)
Purpose: Load tuner presets with service frequencies.
• To enter the key test start the service test program and press the

“RADIO” button.

• The display shows the tuner version (“

EUrOPE

” resp. “

USA

”).

Note: The tuner version can be toggled by pressing buttons other

than “Radio” and “STOP”. Be aware that toggling versions will
also toggle the tuning grid (9/10kHz). The tuner version will
not be restored when leaving the service test program!

• To load the tuner presets with the default service frequencies

press the “RADIO” button. Service frequencies can be found in
table2 (see flow chart on next page).

• To exit the tuner test and return to the main menu press the

“STOP” button.

5. PLAYBACK TEST WITH ERROR ANALYSIS
Purpose: Analyze errors that occur during playback and search for

intermittent failures.

• To enter the playback test start the service test program and press

the “DBB” button.

• To start the error analysis press the “PLAY” button. Note that the

playback test can only be entered if the CD-door is closed.

• The set will read the TOC and start playback.
As long as the playback is free of errors the display shows track and
time information like in normal play-mode. In case of errors
corresponding error codes will be displayed. The meaning of these
error codes can be found in table3 (see flow chart on next page).

Note: Errors can either be 

“fatal” or “non fatal”. Fatal errors always

stop the playback, non fatal errors only cause a short
interruption of the music. Fatal errors are displayed as long as
the set is connected to the power source, non fatal errors are
displayed until a new error occurs or a button is pressed.

• To stop the playback test disconnect the set from the power

source.

6. SERVO TEST
Purpose: Check door switch, inner switch of CD-drive, movement

of slide and acceleration of discmotor.

• To enter the servo test start the service test program and press

the “PLAY” button.

• The display shows “

S

xy”.

x” indicates state of door switch;

y” indicates state of inner switch.

x,y = “

0

” means switch is closed; “

1

” means switch is open.

• To move slide outside hold the “NEXT” button depressed.
• To move slide inside hold the “PREV” button depressed.
• To accelerate the discmotor clockwise hold the “MODE” button

depressed.

• To accelerate the discmotor counter-clockwise hold the “PROG”

button depressed.

• To enter the focus test press the “PLAY” button, to exit the servo

test and return to the main menu press the “STOP” button.

7. FOCUS TEST
Purpose: Check movement of lens and operation of focus servo in

“normal” and “CD-RW compatible” mode.

• The focus servo loop is switched on and the set starts searching

the focus (“focus ramping”). As soon as the focus has been found
the focus servo loop is closed and the state of the focus is
monitored continuously.

• If the focus is OK the display shows “

F

”, else “

-F

”.

• The ESP-flag indicates the playback mode.

ESP-flag off means “normal” playback mode (default setting).
ESP-flag on means “CD-RW compatible” playback mode.

• To toggle between playback modes press the “DBB” button. 
• To move slide outside hold the “NEXT” button depressed.
• To move slide inside hold the “PREV” button depressed.
• To accelerate the discmotor clockwise hold the “MODE” button

depressed.

• To accelerate the discmotor counter-clockwise hold the “PROG”

button depressed.

• In case the focus is OK the discmotor test can be entered by

pressing the “PLAY” button, to exit the focus test and return to the
main menu press the “STOP” button.

8. DISCMOTOR TEST
Purpose: Check speed regulation of discmotor.
• The speed regulation is switched on and the discmotor starts

rotating. If the speed reaches 75% of the nom. speed the display
shows “

d

”, else “

-d

”.

• In parallel also the state of the focus is monitored continuously

(display “

F

” or “

-F

”).

• In case the disc speed is OK and the focus is OK the radial test

can be entered by pressing the “PLAY” button, to exit the
discmotor test and return to the main menu press the “STOP”
button.

9. RADIAL TEST
Purpose: Check if radial loop locks and an audio signal is audible

at the headphone output.

• The radial servo loop is switched on, mute is released and the

audio signal is audible. If the system is on track the display shows

r

”, else “

-r

”.

• In parallel also the disc speed (display “

d

” or “

-d

”) and the state

of the focus (display “

F

” or “

-F

”) are monitored continuously.

Note: In case of radial errors the audio output is muted and muting
is not released automatically when the systems recovers from the
error. “

-r

” remains on the display.

To open mute again press the “NEXT” or “PREV” button.

• To jump 10 tracks outside press the “NEXT” button.
• To jump 10 tracks inside press the “PREV” button.
• To exit the radial test and return to the main menu press the

“STOP” button, to exit the service test program disconnect the set
from the power source.

Important remark:
In radial test mode data to the DRAM is written at 1.2 times the
nominal speed, and read from the DRAM at nominal speed.
Because writing is done faster than reading the DRAM gets full after
a certain time.
In normal play mode the system would now wait until the DRAM is
partly emptied again, jump backwards and resume filling at the last
written position. However, in radial test mode the jumps would
disturb measurements on the radial servo loop.
Therefore this function has been disabled and filling restarts
immediately from the current position of the pick-up unit. As a result
“jumps” are audible during playback.

Since the CD-RW reflects much less light than an ordinary CD-A, the gain
of the HF-amplifier stage and the sensitivity of the ADC inside the signal
processor “CD10” must be increased.
The gain is switched via the HF-GAIN line (pin62 of CD10),
the ADC-sensitivity is switched via software (µP 

CD10).

During start-up the correct mode is choosen automatically;
in the service test program it can be switched manually in order to allow
individual measurements in both conditions.

3-6

CS 46 703

Summary of Contents for AZ9015

Page 1: ...ner 4 4 Printed circuit boards CD board copperside view 4 5 CD board componentside view 4 6 Tuner board 4 7 Exploded view 5 1 Mechanical partslist 5 1 Electrical partslist 6 1 CS 46 686 3103 785 25020 Published by PW 0017 Service Audio Printed in The Netherlands Subject to modification Service Manual Portable compact disc player CLASS 1 LASER PRODUCT AZ9015 AZ9225 AZT9230 all versions TABLE OF CON...

Page 2: ... p y t 2 7 V m 1 f r z H k 5 7 f p y t 2 7 0 8 m V m 1 f r o i t a r n o i t c e j e r e g a m I p y t B d 5 2 B d 0 2 p y t B d 0 4 B d 8 2 E D O M N O I T A R E P O V 5 4 Y L P P U S N I C D V 5 2 2 Y L P P U S T T A B F F O P S E N O P S E F F O P S E N O P S E e d o m y a l P D C p y t A m 0 0 1 p y t A m 0 0 1 p y t A m 0 2 1 p y t A m 0 2 1 e d o m p m u J D C p y t A m 0 2 2 p y t A m 0 2 2...

Page 3: ...er S N and distortion meter i e PM2534 LF Voltmeter i e Sound Technology ST1700B i e 7122 707 48001 250Hz 15kHz DUT Frame aerial i e 7122 707 89001 RF Generator i e PM5326 Ri 50Ω Bandpass filter S N and distortion meter i e PM2534 LF Voltmeter i e Sound Technology ST1700B i e 7122 707 48001 250Hz 15kHz 1 2 CS 46 688 FEATURE OVERVIEW E L B A T R O P D C F O S E R U T A E F 3 B P 2 S I R O D Y L I M...

Page 4: ...nes to radio stations upwards sets the time upwards 4 tunes to radio stations downwards sets the time downwards 8SET activates confirms the current time setting activates confirms the alarm time setting 9CLOCK switches to clock or alarm clock display 0PROGRAM programs CD tracks and radio stations reviews the program RADIO BAND switches the radio on selects a waveband RESUME stores the last positio...

Page 5: ...t waveband and frequency are displayed To switch from radio play to CD play press 2 Press 9 to switch the radio off Note In case of interferences in stereo mode press MODE to switch to mono Radio play PROGRAM CLOCK RADIO B AND SET You can select up to 99 tracks and store them in memory in a desired sequence Any track can be stored more than once 1 While playback is stopped select a track with or 2...

Page 6: ...e display goes off To switch to the clock display during CD or tuner play press CLOCK y The current time is displayed for 5 seconds Notes When the player is supplied by batteries do not remove the batteries during radio play otherwise time settings will be lost and will have to be readjusted If the power supply is interrupted for longer than 1 minute all time settings will be lost and will have to...

Page 7: ... i w S d a b r o d n u o s o N y t i l a u q d n u o s d e t a v i t c a s i E S U A P s s e r P 2 s n o i t c e n n o c y t r i d r o g n o r w e s o o L s n o i t c e n n o c n a e l c d n a k c e h C d e t s u j d a t o n s i e m u l o V e m u l o v e h t t s u j d A e l i b o m e v i t c a f o y t i n i c i v o t e u d s n o i t c n u f l a M s e n o h p e l i b o m e v i t c a m o r f y a w a...

Page 8: ...r e i l p p u s l a c o l X 0 0 2 6 3 3 Y A H M i N y r e t t a b e l b a g r a h c e R 0 2 1 4 8 8 0 3 3 0 1 3 X X X X X X X X X X 0 0 1 0 5 3 Y A e t t e s s a C r o t p a d A r a C 9 5 0 0 1 7 9 3 2 2 8 4 O O O O O O O O O O O 0 0 5 4 5 3 Y A r e t r e v n o C C D C D r a C 3 3 0 0 1 9 1 2 2 2 8 4 O O O O O O O O O O O 0 0 7 7 6 3 Y A g u l p L e n o h p r a E 4 0 0 1 1 2 4 2 2 2 8 4 X X X X X ...

Page 9: ...t parts which are identical with those specified be used Safety components are marked by the symbol i Le norme di sicurezza estigono che l apparecchio venga rimesso nelle condizioni originali e che siano utilizzati i pezzi di ricambiago identici a quelli specificati Componenty di sicurezza sono marcati con ñ Veiligheidsbepalingen vereisen dat het apparaat in zijn oorspronkeliijke toestand wordt te...

Page 10: ...ed board 2 Smoothly bend the bridge of the cabinet downwards as shown in 1 Take care not to touch the lens 3 Smoothly pull out the right hinge of the CD door as shown in 2 4 Lift the CD door REPAIR POSITION COMPONENTSIDE To get access to the componentside of the printed board assembly proceed as follows 1 Remove the bottom screws 6x 2 Open the CD door 3 Lift the top cabinet and put it backwards on...

Page 11: ...o the inner and outer position to spread the grease 3 Put one dot of grease between the worm gear and the clamping spring VAM2103 08 LENS CLEANING Because the material of the lens is synthetic and coated with a special anti reflectivity layer cleaning must be done with a non aggressive cleaning fluid It is advised to use KODAK LENS CLEANER CAT 176 71 36 available in normal photo shops The actuator...

Page 12: ...650x1 25mm 4822 466 10953 small 600x650x1 25mm 4822 466 10958 Anti static wristband 4822 395 10223 Connection box 3 press stud connections 1MΩ 4822 320 11307 Extendible cable 2m 2MΩ to connect wristband to connection box 4822 320 11305 Connecting cable 3m 2MΩ to connect table mat to connection box 4822 320 11306 Earth cable 1MΩ to connect any product to mat or to connection box 4822 320 11308 KIT ...

Page 13: ...ol circuit 6 VIN12 A power supply input for CH1 and CH2 H bridge driver block 7 OUT1A servo driver focus actuator CH1 H bridge output A 8 PGND1 GND power ground for CH1 H bridge driver block 9 OUT1B servo driver focus actuator CH1 H bridge output B 10 OUT2B servo driver track actuator CH2 H bridge output B 11 PGND2 GND power ground for CH2 H bridge driver block 12 OUT2A servo driver track actuator...

Page 14: ...hould be tied low 32 KILL CD10 kill output programmable open drain 33 VSSD1 GND digital ground 2 34 V2 V3 CD10 NPC versatile I O input versatile pin 2 or output versatile pin 3 open drain 35 WCLI NPC CD10 word clock input for data loopback to DAC 36 SDI NPC CD10 serial data input for data loopback to DAC 37 SCLI NPC CD10 serial bit clock input for data loopback to DAC 38 RESETn NPC CD10 power on r...

Page 15: ...de block clock signal output 20 RESET µP NPC system reset input active low 21 ZSENSE NPC µP µP interface status output 22 VDD1 2 7 supply voltage 23 YDMUTE GND forced mute input 24 YMLD µP NPC µP interface latch clock input 25 YMDATA µP NPC µP interface serial data input 26 YMCLK µP NPC µP interface shift clock input 27 OE NPC DRAM DRAM OE control output active low 28 CAS NPC DRAM DRAM CAS control...

Page 16: ...tor circuit 12 ALC DET headphone amp smoothing for ALC detection GND ALC off open ALC ON 13 ATT headphone amp power amplifier gain switch open VCC ATT off GND ATT on 14 IN A headphone amp input of power amplifier 15 IN B headphone amp input of power amplifier 16 GND GND ground of input stage in power amplifier 17 BEEP IN µP headphone amp input terminal for beep sound 18 MUTE TC headphone amp termi...

Page 17: ...or ext DC supply no accu inserted hold switch in off pos ESA on resume mode off CD door closed N N N Y TOC found within 30s N Y Y Y POWER OFF stand by focus found within 1s µP accelerates disc to nom speed DC DC converter is switched on radial jump check error release MUTE µP initializes radial servo loop N Y Y Y subcode check error Y N N N PLAY MODE subcode check error handler radial check error ...

Page 18: ... To move slide outside hold the NEXT button depressed To move slide inside hold the PREV button depressed To accelerate the discmotor clockwise hold the MODE button depressed To accelerate the discmotor counter clockwise hold the PROG button depressed To enter the focus test press the PLAY button to exit the servo test and return to the main menu press the STOP button 7 FOCUS TEST Purpose Check mo...

Page 19: ...ode error turntable motor error focus search error TYPE non fatal non fatal non fatal non fatal non fatal non fatal non fatal fatal fatal CAUSE Focus point lost for at least 3ms The radial servo was offtrack for a certain amount of time The slide did not reach it s inner pos inner switch of CD drive doesn t close within approx 6 seconds The slide did not come out of it s inner pos inner switch of ...

Page 20: ...WM FROM µP CLsaw VG VLG VR CLsaw 2 7 VCG 2 7 Track L P F L P F L P F FLEX PCB DC in socket T630mA ACCU or BATTERY charge ACCU DETECT SUPPLY CHARGE CIRCUIT BEEP CHG_ON TEMP DC_IN TWEETER TO TWEET MUTE ACCU_IN CHG_DET BAT_LEVEL DM_PWM TO SERVO NPC_RESET TO NPC DBB_ON DBB_STEP DC DC UP DOWN CONVERTER NPC_RESET FROM µP RESET PORES FROM NPC DOBM TO OPT OUT RESET ACCU_IN TO µP TEMP TO µP DM_PWM FROM µP ...

Page 21: ...01 B 22u 2312 3967 1K BC807 40 7354 1M 3367 A 33p 2893 2851 22p ESD 3302 22K 3961 3K9 A 100n 2370 3K9 3311 3361 22K A 680p 2359 100n 2369 WCLI 35 WCLK 28 H H V1 63 V2 V3 34 V4 61 V5 62 VDDA1 5 VDDA2 17 VDDD1P 52 VDDD2C 57 VNEG 20 VPOS 21 VRIN 7 VSSA1 4 VSSA2 14 VSSD1 33 VSSD2 50 VSSD3 58 RP 23 SBSY 48 SCL 40 SCLI 37 SCLK 29 SDA 39 SDI 36 SELPLL 24 SFSY 47 SILD 42 SL 56 STATUS 43 SUB 46 TEST1 25 TE...

Page 22: ... 3409 220K T 1 2 3 4 5 T T T R only for Cord R C 3438 0R 3426 220n 2271 3437 1M 1M 3436 2M2 3408 1n 2410 1M 3432 26 27 28 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19 2 20 21 22 23 24 25 1402 1 10 1 2 C450 74LV4066 7405 A 13 3410 10K 3412 22K 7 2413 1n 7250 F 13 12 14 100K 3430 100n 2405 DMX 26S 5401 1 2 3 4 1430 SPPB51 5400 CSTCC 4M233 D 100n 2412 1M 3414 3434 0R 3422 0R 10K 3404 1404 1 2 3 4 2415 1u...

Page 23: ...56K 7951 B TC75W51FU 5 6 7 8 4 3261 10K BAS216 6255 LM285D 3255 10K 6253 100p 2264 DC JACK 1250 100n 2263 SS14 6250 BC868 3260 10K 7264 2268 100p 3282 1R 1R 3283 3278 10K 3 2 1 8 4 BC847BW 7263 3281 10K 7262 A TC75W51FU 2 1 8 4 2267 100n 6 7 8 4 7951 A TC75W51FU 3 3277 10K TC75W51FU 7262 B 5 100K 3289 100K 3291 3290 22K 68K 3288 3293 68K 330K 3292 6262 BAT254 150K 3232 7957 BC847BW 2M2 3235 82K 32...

Page 24: ...6 2122 10u 7025 74HCU04D 7000 B 3 7 14 4 1n5 2086 2068 10p 2 1 3099 3100 22K 220K 4K7 10n 2129 100n 2067 3049 2097 1u 2098 22u 100n 2135 2106 82p 3103 1K 1 2 470n 2065 HN1V02H 1 2 7 2102 30p 6011 1 1n 100n 2133 3080 100K 2085 8 21 3 1 2 2070 1n 4 23 22 19 18 17 24 9 10 11 12 13 14 15 16 TC9418FN 7020 20 7 6 5 2132 10n 5001 220u 1u 2123 2108 1u 22u 2131 CDAC 10M7 3101 10K 1006 DMX 26S 1 4 1005 22u ...

Page 25: ...6 3352 I6 3353 H7 3354 H7 3355 H7 3356 H7 3357 G7 3358 I5 3361 H6 3362 I6 3363 I6 3364 I5 3365 I5 3368 I5 3370 I7 3371 H7 3372 G7 3373 G7 3374 G7 3375 H7 3402 D5 3404 C3 3405 C3 3406 B5 3407 D4 3408 D5 3409 E4 3410 D5 3411 D5 3412 D5 3414 D3 3416 E5 3417 B3 3418 B3 3419 D5 3420 D5 3421 B4 3422 B4 3423 B4 3424 B5 3425 D3 3426 D4 3427 B5 3428 C5 3429 C5 3430 E3 3432 B5 3433 C4 3434 C7 3435 C6 3436 E...

Page 26: ...2365 H3 2368 H2 2370 H3 2808 F2 2809 F2 2810 F2 2811 G2 2812 F2 2853 C2 2854 C2 2870 D2 2871 B3 2872 B3 2955 H3 2958 I4 3200 I4 3227 I3 3228 I3 3245 H6 3246 G6 3269 G6 3294 E8 3300 J2 3301 F3 3302 G3 3303 G2 3304 G3 3305 G2 3306 E3 3310 H2 3311 H2 3314 G1 3315 G1 3317 G2 3318 H2 3319 G1 3322 H2 3324 G1 3349 I3 3359 H2 3360 G3 3366 H2 3367 H2 3400 F1 3401 G1 3807 F2 3808 F1 3809 F2 3828 D2 3870 C2 ...

Page 27: ...D6 2135 C1 3046 C5 3047 C6 3048 C3 3049 A2 3051 C2 3053 C2 3054 C2 3055 C6 3058 A6 3059 C5 3060 A4 3061 B6 3062 C2 3063 B4 3064 B6 3065 C2 3066 A6 3067 C5 3068 C4 3069 C4 3071 C4 3072 C4 3073 C4 3074 B4 3075 D4 3076 A2 3077 A5 3078 D4 3079 D5 3080 D3 3081 D7 3082 D7 3083 B4 3084 D5 3085 D7 3086 D5 3087 D7 3089 D4 3090 D5 3091 D5 3092 B5 3093 B5 3094 B3 3095 C5 3096 B6 3099 C7 3100 C7 3101 C7 3102 ...

Page 28: ... SET ALL 2J45 LAC PRI for AZ9015 AZ9225 413 3103 307 98310 BUTTON SET ALL 2T PRI for AZT9230 414 3103 301 06520 SPRING OPEN LONG L 2C45 for AZ9015 AZ9225 414 3103 301 06540 SPRING OPEN LONG L 2T for AZT9230 416 3103 301 06510 SPRING OPEN LONG R 2C45 for AZ9015 AZ9225 416 3103 301 06530 SPRING OPEN LONG R 2T for AZT9230 417 3103 304 68090 BRAKE 2 418 3103 301 45180 SPRING BATTERY SHORT 2 419 9305 0...

Page 29: ... 20 16V 2357 4822 126 14305 100nF 10 16V 2358 4822 126 13909 680pF 10 50V 2359 4822 126 13909 680pF 10 50V CAPACITORS 2360 4822 126 14305 100nF 10 16V 2361 4822 126 14305 100nF 10 16V 2362 4822 126 14549 33nF 10 16V 2363 4822 126 14549 33nF 10 16V 2364 5322 126 11583 10nF 10 63V 2365 3198 032 24150 22µF 20 6 3V 2366 2020 004 90283 10µF 20 10V 2367 2238 780 15654 220nF 10 16V 2368 3198 032 64090 2 ...

Page 30: ... 5 0 06W RESISTORS 3268 3198 021 32250 2 2MΩ 5 0 06W 3275 4822 051 30223 22kΩ 5 0 06W 3276 4822 051 30561 560Ω 5 0 06W 3277 4822 051 30103 10kΩ 5 0 06W 3278 4822 051 30103 10kΩ 5 0 06W 3279 4822 117 12925 47kΩ 1 0 06W 3280 4822 051 30562 5 6kΩ 5 0 06W 3281 4822 051 30103 10kΩ 5 0 06W 3282 4822 117 12917 1Ω 5 0 06W 3283 4822 117 12917 1Ω 5 0 06W 3284 4822 051 30472 4 7kΩ 5 0 06W 3285 4822 051 30183...

Page 31: ...2Ω 5 0 06W 3807 4822 051 30109 10Ω 5 0 06W 3808 4822 051 30102 1kΩ 5 0 06W 3809 4822 051 30339 33Ω 5 0 06W 3810 4822 051 30474 470kΩ 5 0 06W RESISTORS 3811 4822 051 30222 2 2kΩ 5 0 06W 3812 4822 051 30223 22kΩ 5 0 06W 3813 4822 051 30333 33kΩ 5 0 06W 3814 4822 051 30562 5 6kΩ 5 0 06W 3815 4822 051 30109 10Ω 5 0 06W 3816 4822 051 30222 2 2kΩ 5 0 06W 3817 4822 051 30222 2 2kΩ 5 0 06W 3818 4822 051 3...

Page 32: ...07 40 7254 9340 217 70115 BC847BW 7260 9340 217 70115 BC847BW 7263 9340 217 70115 BC847BW 7264 5322 130 61569 BC868 7265 9340 217 70115 BC847BW 7266 9340 217 70115 BC847BW 7267 9340 218 50115 BC857BW 7351 9340 217 70115 BC847BW 7352 9340 217 70115 BC847BW 7354 5322 130 60123 BC807 40 7402 9340 218 50115 BC857BW 7450 9340 218 50115 BC857BW 7800 9340 218 50115 BC857BW 7851 9340 218 50115 BC857BW 785...

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