Phenix 635-5P Manual Download Page 7

5-1 

SET-UP AND OPERATION 

  
 
1.   Place unit on bench or other suitable flat surface. 

 

2.   Undo (2) latches on side of case. 

 

3.   Remove cover, power, control, return, and output cables.  Exercise caution in removing cover 

because control cables are permanently connected to the bottom of the case. 
 

4.   Separate High Voltage (bottom) section and control (cover) section to provide safe operating 

distance between operator and high voltage. 
 

5.   Locate red high voltage output lead.  Insert banana jack end of lead into jack provided on top 

of high voltage section. 
 

6.   Connect high voltage and low voltage return leads to object under test. 

 

7.   Connect input power cord to a 117 VAC, 60 Hz grounded outlet. 

 

8.   Turn on Main Power toggle switch.  Main Power indicator lamp should glow.  Digital output 

meters should now display zeros (+/-1 count). 
 

9.   Turn output voltage control knob to zero (full counter clockwise position).  Depress high 

voltage on pushbutton.  Button should now glow indicating high voltage is energized.  Raise 
output voltage to desired test level by turning voltage control knob clockwise. 
 
While raising the output voltage, pay special attention to the output currentmeter.  If it should 
suddenly show a high reading, this means the sample has broken down.  Arcing or temporary 
breakdowns will be indicated by the fault lamp. 
 

10.  At completion of high voltage test, return voltage control knob to zero and release high voltage 

on pushbutton.  High voltage on lamp should go out.  If high voltage on pushbutton is released 
while voltage control knob is off of zero, high voltage will deenergize and cannot be renergized 
until voltage control knob is returned to zero. 
 

11.  To repack unit for transport, reverse step 3 above.  Be sure to remove high voltage lead from 

jack on top of high voltage section.  Failure to do so may scratch or damage control panel. 

 
 A Note About Automatic Current Limit Circuit: 
 
Unit is equipped with automatic current limit circuit which limits maximum output current to 
approximately 10 milliamperes under dead short conditions.  This feature consists of a high 
impedance high voltage transformer combined with a series connected primary resistance to limit    
the maximum current.  This circuit will allow you to attain maximum output voltage when unit is 
lightly loaded (less than 1 milliampere) while protecting the unit from damage when shorts or 
breakdowns occur in the object under test. 
 

Summary of Contents for 635-5P

Page 1: ...PORTABLE AC DIELECTRIC TEST SET Model Number 635 5P LO ch October 17 1997...

Page 2: ...AL SPECIFICATIONS 1 INTRODUCTION 2 SAFETY 3 CONTROLS AND INSTRUMENTATION FIGURE 1 4 SET UP AND OPERATION 5 ELECTRICAL SCHEMATICS 6 PARTS LIST 7 MAINTENANCE 8 WARRANTY 9 RETURNED MATERIAL 10 PARTS ORDE...

Page 3: ...cified currents Output Current Approx Max Voltage Available 1 mA 32 kV 2 mA 27 kV 3 mA 24 kV 4 mA 20 kV 5 mA 15 kV 6 mA 10 kV Current limited to 10 mA output on short circuit INSTRUMENTATION Voltmeter...

Page 4: ...arily on vacuum bottles The test set may also be used for testing other samples which are no load or light load 1 mA in nature A built in self protection feature current limits the short circuit outpu...

Page 5: ...e third prong on the input power plug is for this purpose DO NOT REMOVE THIS PRONG 2 The tests described here are to be used ONLY on DE ENERGIZED and isolated transformers 3 HIGH VOLTAGES LETHAL IN VA...

Page 6: ...h voltage Pushbutton will light when high voltage is energized Failure to hold down pushbutton will cause high voltage to de energize Pushbutton is zero start interlocked 5 Fault Indicator Lamp Neon i...

Page 7: ...voltage pay special attention to the output currentmeter If it should suddenly show a high reading this means the sample has broken down Arcing or temporary breakdowns will be indicated by the fault l...

Page 8: ...6 1 ELECTRICAL SCHEMATICS Drawing Number Description 1 01 E634 Model 635 5P Portable AC Dielectric 2 01 P118 Dual 5 VDC Power Supply PC Board 3 01 P119 Meter Calibration PC Board...

Page 9: ...08 Resistor 500 Ohm 50W 1741030 R3 Resistor 10 Ohm 2W 1710155 R4 2pcs Resistor 75M Ohm 6W 1748200 R5 Resistor 2K Ohm 1 2W 1722078 R6 Resistor 5K 1 2W 1712110 R7 Resistor 1 2M Ohm 1 2W 1715996 S1 Switc...

Page 10: ...s and console panel Abrasives may remove printing and descriptive titles and scratch meter faces When cleaning always have unit disconnected from power source Never attempt to clean inside the unit as...

Page 11: ...ser This warranty shall not apply to any accessories parts or materials not manufactured or supplied by Phenix Technologies Inc and if in the sole discretion of Phenix Technologies Inc purchaser s cla...

Page 12: ...ither repair replace or issue credit or direct the purchaser to deal directly with a manufacturer or supplier are to be determined solely and exclusively by Phenix Technologies Inc and any determinati...

Page 13: ...for Return Cause of Defect If Phenix Technologies Inc deems return of the part appropriate it will then issue an Authorization for Return If return is not deemed advisable other inspection arrangemen...

Page 14: ...ng parts to include the serial number of the unit as well as the part number of the replacement part When your purchase order is received at our office a representative of Phenix Technologies will con...

Page 15: ...own time the following spare parts should be kept on hand to avoid unnecessary phone calls expensive modes of shipment delays in repairs etc Pricing is available upon request Quantity Description Part...

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