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KEY# 

ITEM DESCRIPTION 

MODEL NUMBER 

S27 

S27R 

S36 

S36R 

S48R 

LID HANDLE TUBE 1.25" DIA 

427901 

427901 

436901 

436901 

448901 

HANDLE BRACKET 1.25" 

461202 

461202 

461202 

461202 

461202 

PHENOLIC SPACER FOR 1.25" BRACKET 

461203 

461203 

461203 

461203 

461203 

LID   

427904 

427904 

436904 

436904 

448904 

INTERIOR REAR UPRIGHT 

427905 

427805 

436905 

436805 

448805 

COVER FOR RB ELECTRODE 

  

404906 

  

404906 

404906 

REAR BURNER 

  

427907 

  

436907 

448907 

ELECTRODE FOR REAR BURNER   

  

402908 

  

402908 

448908 

WARMING RACK 

427909 

427909 

436909 

436909 

448909 

10 

INTERIOR LEFT UPRIGHT 

404910 

404910 

404910 

404910 

404910 

11 

INTERIOR RIGHT UPRIGHT 

404911 

404911 

404911 

404911 

404911 

12 

MANUAL LIGHTING TUBE 

403912 

403912 

403912 

403912 

403912 

13 

GAS MANIFOLD 

427913 

427813 

436913 

436813 

448813 

13 

GAS MANIFOLD FOR TIMER GRILLS 

427713 

  

436713 

  

  

14 

BULLNOSE 

427914 

427914 

436914 

436914 

448914 

15 

FRONT CONTROL PANEL 

427915 

427815 

436915 

436815 

448815 

16 

GREASE TRAY 

427916 

427916 

436916 

436916 

448916 

17 

NON-SWIVEL CASTER F/ CARTS 

409917 

409917 

409917 

409917 

409917 

18 

GAS VALVE FOR REAR BURNER 

403L18 FOR LP GAS and 403N18 FOR NATURAL GAS 

19 

CONTROL KNOB "SILVER" BELORE 2007 

400919 

400919 

400919 

400919 

400919 

19 

CONTROL KNOB "BLACK" MAIN BURNERS 

400819 

400819 

400819 

400819 

400819 

19 

CONTROL KNOB "RED"    I/R BURNER 

  

400719 

  

400719 

400719 

20 

BEZEL FOR 400919 KNOB (BEFORE 2007) 

400920 

400920 

400920 

400920 

400920 

20 

BEZEL FOR 400819 400719 KNOBS 

400820 

400820 

400820 

400820 

400820 

21 

GAS VALVES FOR MAIN BURNERS (w/orif) 

403L21 FOR LP GAS and 403N21 FOR NATURAL GAS 

22 

IGNITION MODULE 

402222 

402322 

402322 

402422 

402522 

23 

CART DOOR ASSY RIGHT HAND 

427923 

427923 

436923 

436923 

448923 

24 

CART DOOR ASSY LEFT HAND 

427924 

427924 

436924 

436924 

448924 

25 

SWIVEL CASTER F/ CARTS 

409925 

409925 

409925 

409925 

409925 

26 

HOSE & REGULATOR ASSEMBLY LP 

403826 

403826 

403826 

403826 

403826 

27 

REGULATOR ASSEMBLY NG 

403827 

403827 

403827 

403827 

403827 

28L 

LEFT SHELF BRACKET F/CARTS 

409L28 

409L28 

409L28 

409L28 

409L28 

28R 

RIGHT SHELF BRACKET F/CARTS 

409R28 

409R28 

409R28 

409R28 

409R28 

29L 

LEFT SIDE SHELF FOR CARTS 

409L29 

409L29 

409L29 

409L29 

409L29 

29R 

RIGHT SIDE SHELF FOR CARTS 

409R29 

409R29 

409R29 

409R29 

409R29 

30 

MAIN BURNER 

403930 

403930 

403930 

403930 

403930 

31 

GRATE FOR BRIQUETTE ROCKS 

404931 

404931 

404931 

404931 

404931 

32 

MOON ROCK BRIQUETTES 

MR56 

MR56 

MR84 

MR84 

(2) MR56 

33 

COOKING GRID (EACH) 

427933 

427933 

436933 

436933 

436933 

34 

ORIFICE ONLY FOR MAIN BURNERS 

403L54 FOR LP GAS and 403N43 FOR NATURAL GAS 

35 

ACCESS PANEL FOR REAR BURNER 

  

404935 

  

404935 

404935 

36 

EXTERIOR REAR UPRIGHT PANEL 

427836 

427836 

436836 

436836 

448936 

37 

14" ELECTRODE FOR MAIN BURNER   

402937 

402937 

402937 

402937 

402937 

37 

25" ELECTRODE FOR MAIN BURNER 

402837 

402837 

402837 

402837 

402837 

37 

34" ELECTRODE FOR MAIN BURNER 

  

  

402737 

402737 

402737 

37 

49" ELECTRODE FOR MAIN BURNER 

  

  

  

  

442937 

38 

"PGS" LOGO PLATE 

400938 

400938 

400938 

400938 

400938 

39 

MAIN BODY - FIREBOX - PIT 

427939 

427939 

436939 

436939 

448939 

40 

FEEDLINE FOR THE REAR BURNER 

  

427940 

  

436940 

448940 

41 

FEEDLINE RETENTION CLIP 

  

401941 

  

401941 

401941 

42 

IGNITER "BUTTON" ONLY 

402942 

402942 

402942 

402942 

402942 

43 

INSULATING SPACER AT BULLNOSE 

401943 

401943 

401943 

401943 

401943 

44 

ELBOW FITTING FOR REAR BURNER 

  

401944 

  

401944 

401944 

45 

HEAT SHIELD FOR FIREBOX 

427945 

427945 

436945 

436945 

448945 

46 

RUBBER BUMPER FOR LID 

400946 

400946 

400946 

400946 

400946 

47 

HINGE BOLT ASSEMBLY 

401947 

401947 

401947 

401947 

401947 

48 

PIN FOR ROCK GRATE SUPPORT 

427948 

427948 

436948 

436948 

448948 

49 

ORIFICE FOR REAR BURNERS 

457L49 FOR LP GAS and 451N49 FOR NATURAL GAS 

50 

RAIL FOR MAIN BURNERS 

427950 

427950 

436950 

436950 

448950 

51 

CROSS LIGHT TUBE FOR MAIN BURNERS 

403951 

403951 

403951 

403951 

403951 

52 

THERMOMETER   

400952 

400952 

400952 

400952 

400952 

60 

1 HOUR GAS TIMER: 'T' MODELS ONLY 

WA312 

  

WA312 

  

  

61 

ELBOW FITTING AT TIMER      'T' MODELS 

F49 6 

  

F49 6 

  

  

62 

10" COATED FLEX CONNECTOR (ONLY) 

9898 10 

9898 10 

9898 10 

9898 10 

9898 10 

Summary of Contents for BIG SUR Series

Page 1: ...ing Noncombustible materials would include brick masonry stone cement and steel Do not obstruct flow of combustion and ventilation air Keep ventilation openings on cart or island free from obstruction or debris NOTE TO INSTALLER Leave this Owner s Manual with the consumer after delivery and or installation NOTE TO CONSUMER Leave this Owner s Manual in a convenient place for future reference Nuts b...

Page 2: ...ct us We also welcome any and all comments you might have about your grill and how we might improve it in the future Bon Appetit George Speicher Pete Arnold George Speicher Pete Arnold Chairman President Please note We have made our catalogs specification sheets and other materials relating to our fine line of outdoor cooking products as comprehensive and accurate as possible We are constantly try...

Page 3: ...nd Electrode Adjustment Page 10 Grease Tray Clean Out Page 10 Periodic Cleaning Page 10 11 Flare Ups Page 11 Flash Back Spider Fires Page 11 Gas Grill Conversion Page 11 Troubleshooting Page 11 12 14 Timer Care of Stainless Steel Page 12 Masonry Cut Out Dimensions Page 12 13 Infra Broil Rear Burner Use Page 13 Flame Adjustment Page 13 14 Grill Cover Page 14 Replacement Parts Page 14 T SERIES GRILL...

Page 4: ... INSTRUCTIONS section of this manual found on page 11 Inspect hose before each use of appliance if signs of wear replace before operating If it is evident there is excessive abrasion or wear or the hose is cut it must be replaced prior to the outdoor cooking appliance being put into operation USE only OEM replacement Do not modify original equipment Your grill has been designed and engineered to o...

Page 5: ... shed breezeways or other enclosed areas Store your grill in a well vented area with gas supply OFF If grill is stored INDOORS LP cylinder MUST be removed if equipped with one and store cylinder outdoors in a well ventilated area away from heat and where children may possibly tamper with it When using the optional side burner kit use pots that have flat bottoms and are large enough to cover entire...

Page 6: ...ROPANE SERIAL NUMBER _____________________________ DATE PURCHASED____________________________ DEALER NAME_______________________________ CITY STATE_________________________________ PLEASE RETURN REGISTRATION CARD TODAY pages 23 24 SAFETY YOUR GRILL IS DESIGNED FOR OUTDOOR USE ONLY Please thoroughly review all safety statements recapped on pages four and five on this manual and found throughout The...

Page 7: ...erminating in an LP gas supply cylinder valve outlet specified as applicable for Connection No 510 in the Standard for Compressed Gas Cylinder Valve Outlet and Inlet Connections ANSI CGA V 1 or Connection No 600 in the Compressed Gas Association s Limited Standard Cylinder Valve Outlet Connection for Propane Small Valve Series or a combination LP gas cylinder valve and QCC1 assembly complying with...

Page 8: ...us condition which can cause a fire to occur behind the valve assembly thereby damaging the grill and making it unsafe to operate DO NOT OPERATE THE GRILL UNDER UNPROTECTED COMBUSTIBLE CONSTRUCTION Use only in well ventilated areas Do not use in buildings garages tents sheds breezeways or any enclosed areas Keep the area surrounding the grill free from combustible materials trash or combustible fl...

Page 9: ...ined hose that is shown below attached see image for location Be certain hose is sufficiently tightened prior to connecting to propane cylinder Be sure to check the connection from the LP hose to the manifold with a soapy solution if you see bubbles tighten this fitting and check again LP HOSE AND REGULATOR CONNECTION TO MANIFOLD NATURAL GAS CONNECTION TO GRILL MANIFOLD NATURAL GAS REGULATOR ASSEM...

Page 10: ...STILL FAILS TO LIGHT CHECK THE GAS SUPPLY YOU COULD BE OUT OF LP GAS OR THE MAIN GAS SUPPLY FOR NATURAL GAS MAY HAVE BEEN TURNED OFF The lower lighting port will not light the rear burner This must be lit with the ignition system or a hand held ignitor Manual Lighting of Grill NOTE If grill is hot manual lighting tube may not work Allow grill to fully cool before relighting ELECTRODE ADJUSTMENT Th...

Page 11: ...sing flashback which could also damage your grill see illustration To remove spider webs and or other obstructions you must remove the burner and clean out the venturi with a long narrow bottlebrush Spider webs inside venturi THIS SHOULD BE DONE ROUTINELY AFTER THE GRILL HAS SET IDLE FOR EXTENDED PERIODS Your PGS grill has fine mesh brass screening placed inside the burner venturis to minimize thi...

Page 12: ...rust marks are more likely to be the result of small particles of ordinary steel which have become attached to the surface these have subsequently rusted in the damp environment The most common source of such particles is from wire wool scouring pads but contamination may also occur from carbon steel utensils and cast iron water supply pipes These brown marks are only superficial stains which will...

Page 13: ...er operation so no adjustments should be required Occasionally vibration during transport or variations in local fuels and gas pressure altitude or other external conditions might require minor burner adjustments Sometimes your burner will burn differently if your propane cylinder has been recently filled or it is near empty Sometimes air will need to be purged from your natural gas line A qualifi...

Page 14: ...oud to offer a full series of grills equipped with one hour gas timers built right into the controls This insures that the gas flow to the grill stops at one hour or less This prevents wasting a precious resource prevents damage done if grills are left on for hours or days at a time and provides peace of mind so you don t have to worry did I leave the grill on Below is an image of our S27T on a st...

Page 15: ...and long lasting use of timer The timer knob should turn freely if it impinges on the control panel it will stop and will not operate We recommend pulling timer knob off at least once a month and cleaning assembly with compressed air to remove any and all debris It is possible to break the knob if turned in the wrong direction Replacement knobs are available from AEI Corporation If timer fails to ...

Page 16: ...the grill to self clean the cooking grids and ceramic briquettes Most of your grilling will be done at MEDIUM and LOW settings The MEDIUM Setting The medium setting between HI and LO can be used for most meals including steaks chops burgers fish etc The medium setting may also be used to sear foods that have been cooked initially on the LO setting Cooking with the lid open or closed is a matter of...

Page 17: ...t Loaf Cakes Pies Cookies Casseroles 425 450 HI Biscuits Pizza Rolls THE MICROWAVE GRILL COMBO Your PGS Gas Grill and indoor microwave are a great combination Many meals that require long cooking times or defrost times may be started in the microwave and finished up on the grill The convenience of the microwave and great taste of the outdoor grill are an unbeatable combination for those with busy ...

Page 18: ...ight occur Sauces and marinades will tenderize flavor and garnish your beef dishes Your individual tastes coupled with experimentation will help create countless favorites With the exception of steaks and pork chops SLOW cooking will generally ensure tender meats Use MEDIUM heat for grilled foods including hamburgers and franks Use LO heat for all roasts and rotisserie recipes FROZEN MEATS Large r...

Page 19: ...ed flare up As a general rule brush all poultry with cooking oil to seal in the flavor and juices and cook on the LO heat setting AFTER pre heating Unlike other cuts of meat chicken and poultry can be barbecued ahead of time and kept warm or re heated prior to a later serving This flexibility makes poultry an excellent choice for large gatherings Poultry is popular any way you grill it It is also ...

Page 20: ...ck rotis with lid closed use a meat thermometer roast should reach 155 degrees ask your dealer about our INFRA BROIL rear burner kit there is nothing like it for rotis cooking Ribs Medium 15 20 minutes Sear ribs on HI setting briefly then turn down to medium place ribs in a grill safe dish to cook thoroughly Cook via the indirect method with burner underneath pan off and other burner Then Low 1 to...

Page 21: ...e of grill turn heat on other side of grill preheat grill for ten minutes Place Turkey with favorite stuffing breast side up on cooking grid above pan Use a meat thermometer to insure temperature on turkey meat reaches 185 degrees ASK YOUR DEALER ABOUT OUR INFRA BROIL REAR BURNER KIT THERE IS NOTHING LIKE IT FOR ROTIS COOKING The above guide will aid you in achieving excellent cooking results The ...

Page 22: ...vanized steel components Moon Rok ceramic briquettes and all other parts not previously noted will be free from defects in material and workmanship when subjected to normal domestic use and service for a period of one year from date of original purchase Commercial Installation Warranty Full one year replacement warranty for all parts on Legacy Timer equipped grills when used in a Commercial settin...

Page 23: ...23 PGS GRILLS BY AEI CORPORATION 2641 Du Bridge Ave P O BOX 16097 IRVINE CA 92623 6097 PH 949 474 3070 FAX 949 474 0559 C U T O U T M A I L ...

Page 24: ...______ PGS Serial Number_______________________ Reason for Choosing a PGS Grill ____TIMER ____Advertising _____Quality _____ Price ____Features ____Rec by Friend ___Other please write below __________________________________________________________________________________________ __________________________________________________________________________________________ This Grill Replaces _____Thi...

Page 25: ... REGULATOR ASSEMBLY NG 403827 403827 403827 403827 403827 28L LEFT SHELF BRACKET F CARTS 409L28 409L28 409L28 409L28 409L28 28R RIGHT SHELF BRACKET F CARTS 409R28 409R28 409R28 409R28 409R28 29L LEFT SIDE SHELF FOR CARTS 409L29 409L29 409L29 409L29 409L29 29R RIGHT SIDE SHELF FOR CARTS 409R29 409R29 409R29 409R29 409R29 30 MAIN BURNER 403930 403930 403930 403930 403930 31 GRATE FOR BRIQUETTE ROCKS...

Page 26: ...26 ...

Page 27: ...27 OWNER NOTES ...

Page 28: ...28 PGS GRILLS by AEI CORPORATION 2641 Du Bridge Ave P O BOX 16097 IRVINE CA 92623 6097 PH 949 474 3070 FAX 949 474 0559 Email info aeicorporation com ...

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